Material shifting device of heat treatment furnace
By designing a feeding device for driving the feeding plate with the rotating shaft, the problems of poor flexibility and heat loss of feeding devices in the prior art are solved, and more efficient feeding operation and furnace body insulation effect are achieved.
Patent Information
- Application Number
- CN202420552516.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing heat treatment furnace feeding device has poor flexibility and is prone to lag and other conditions. Frequent feeding can affect the insulation effect of the furnace body and lose heat.
A feeding device including a feeding plate mounting block and a rotating shaft is designed. The feeding plate is driven to rotate through the rotation of the rotating shaft to achieve flexible feeding operation. At the same time, the arc-shaped dynamic sealing block of the feeding plate is set up to cooperate with the arc-shaped static sealing block to ensure that the furnace body does not lose heat during the feeding process.
It effectively avoids lag during the feeding process, simplifies the structure, reduces manufacturing costs, improves the insulation effect of the furnace body, and reduces heat loss.
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Abstract
Description
Technical Field
[0001] The present application relates to the technical field of material shifting in a thermal step treatment furnace, and in particular to a material shifting device for a thermal treatment furnace. Background Art
[0002] With the rapid progress of modern society, the international community's demand for steel is doubling day by day. Continuous heating furnaces are widely used in current rolling production due to their high thermal efficiency. Among them, the walking beam heating furnace is a continuous heating furnace. It is a product of the development from one-stage to multi-stage to adapt to the sharp increase in steel. It is also the most widely used heating furnace.
[0003] A walking-beam heating furnace usually transports materials to a static walking beam in the walking-beam heating furnace through a walking feeding mechanism, and the materials are placed from the walking feeding mechanism onto the static walking beam, on which are placed steel billets to be heated of substantially the same shape and size, and the materials are driven forward by the moving walking beam for heating; after heating, the heated materials need to be transported out of the heating furnace by conveying rollers, at which time the materials on the static walking beam and the moving walking beam need to be lifted up, and then placed on the conveying rollers for conveying; therefore, a material-lifting device is an indispensable device in a heat treatment furnace, and the material-lifting device in the prior art has poor flexibility in lifting and lowering, and is prone to jamming, which affects the overall work efficiency; and when the material-lifting device in the prior art lifts the material, the material-lifting device moves away from the furnace mouth, resulting in heat loss in the furnace body, and frequent material-lifting is likely to affect the insulation effect of the furnace body.
[0004] The applicant conducted a detailed search of the prior art and retrieved an automatic feeding system for a heat treatment furnace with patent application number 2014203433838, which discloses a technical solution, in which a column with paddles is inserted into a shaft, bearings are connected at both ends of the shaft, and a motor is connected to rotate the column with paddles, and the whole is placed in the middle of the ball flow trough below the funnel discharge frame; when the motor drives the column with paddles to rotate, the steel balls flow into the grooves of the column with paddles, and as the column with paddles rotates, the steel balls turn to the other side of the ball channel to realize feeding; during the rotation of the column with paddles, the steel balls are moved to avoid blockage; although the application is an automatic feeding device for a heat treatment furnace, the application is mainly used for feeding steel balls, and the steel balls do not need to be lifted, which is completely different from the feeding idea of the rod material in this application.
[0005] Therefore, it is necessary to provide a new technical solution to solve the above technical problems. Utility Model Content
[0006] The present application provides a material shifting device for a heat treatment furnace, comprising a material shifting plate mounting block, wherein the material shifting plate mounting block is mounted on a rotating shaft, a power device is also mounted on the rotating shaft, a material shifting plate arc-shaped dynamic sealing block is arranged on one side of the material shifting plate mounting block, the material shifting plate arc-shaped dynamic sealing block cooperates with a material shifting plate arc-shaped static sealing block mounted on a material shifting port, the curvature of the material shifting plate arc-shaped dynamic sealing block is adapted to the curvature of the material shifting plate arc-shaped static sealing block, and a material shifting plate is arranged on one side of the material shifting plate arc-shaped dynamic sealing block.
[0007] As a preferred solution, the power device includes a swing arm mounting block connected to the rotating shaft, a swing arm is provided on one side of the swing arm mounting block, and the swing arm is connected to the output end of the material-moving telescopic cylinder.
[0008] As a preferred solution, the material-shifting telescopic cylinder is installed on a material-shifting telescopic cylinder fixed base.
[0009] As a preferred solution, the material-shifting telescopic cylinder is an oil cylinder, a hydraulic cylinder, or a pneumatic cylinder.
[0010] As a preferred solution, the material stripper plate mounting block includes an upper material stripper plate mounting block and a lower material stripper plate mounting block, and the material stripper plate mounting block and the lower material stripper plate mounting block are both provided with semicircles, and the two semicircles constitute the material stripper plate rotating shaft mounting hole.
[0011] As a preferred solution, the diameter of the mounting hole of the rotating shaft of the material stripper plate is equal to the diameter of the rotating shaft.
[0012] As a preferred solution, the swing arm mounting block includes an upper swing arm mounting block and a lower swing arm mounting block, and the upper swing arm mounting block and the lower swing arm mounting block are both provided with semicircles, and the two semicircles constitute a swing arm rotating shaft mounting hole.
[0013] As a preferred solution, the diameter of the swing arm rotating shaft mounting hole is equal to the diameter of the rotating shaft.
[0014] As a preferred solution, the material shifting plate includes a mounting portion, a material lifting portion is disposed on one side of the mounting portion, and an extension portion is disposed on one side of the material lifting portion.
[0015] As a preferred solution, the mounting portion, the material lifting portion and the extending portion are integrally formed.
[0016] The material stripping plate mounting block of the present application is connected to the rotating shaft, and the rotation of the rotating shaft can flexibly drive the material stripping plate to rotate, thereby avoiding jamming and the like. The present application only needs to install a driving device on the rotating shaft to realize the movement of all material stripping plates, thereby simplifying the structure and reducing the manufacturing cost. In addition, by providing an arc-shaped dynamic sealing block of the material stripping plate, and the arc-shaped dynamic sealing block of the material stripping plate is adapted to the curvature of the material stripping port of the heating furnace, the thermal insulation effect of the furnace body can be improved, and heat loss during frequent material lifting can be avoided, thereby improving the thermal insulation effect of the furnace body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of this application;
[0018] Figure 2 It is a schematic diagram of the structure of the power device of this application
[0019] Figure 3 It is a structural schematic diagram of the material diverter plate of the present application;
[0020] Figure 4 It is a top view of the present application using a single rotation axis;
[0021] Figure 5 It is a top view of the present application using multiple rotation axes;
[0022] 1. Material-digging plate mounting block; 2. Rotating shaft; 3. Material-digging plate upper mounting block; 4. Material-digging plate lower mounting block; 5. Power device; 6. Material-digging plate arc-shaped dynamic sealing block; 7. Material-digging port; 8. Material-digging plate arc-shaped static sealing block; 9. Material-digging plate; 10. Mounting part; 11. Material-lifting part; 12. Extension part; 13. Material; 14. Conveying roller; 15. Material-digging rotating shaft fixing bracket; 16. Swing arm mounting block; 17. Swing arm upper mounting block; 18. Swing arm lower mounting block; 19. Swing arm; 20. Material-digging telescopic cylinder; 21. Fixed base of material-digging telescopic cylinder. DETAILED DESCRIPTION
[0023] The following is combined with Figure 1 To Attachment Figure 5 The specific implementation of the utility model is described in detail. It should be noted that the specific implementation described here is only used to illustrate and explain the utility model, and is not used to limit the utility model.
[0024] Embodiment 1:
[0025] The present embodiment provides a material-dipping device for a heat treatment furnace, comprising a material-dipping plate mounting block 1, wherein the material-dipping plate mounting block 1 is mounted on a rotating shaft 2, and the rotating shaft 2 is connected to the material-dipping plate mounting block 1 by means of a key connection or the like. Specifically, the material-dipping plate mounting block 1 comprises a material-dipping plate mounting block 3 and a material-dipping plate lower mounting block 4, and the material-dipping plate mounting block 3 and the material-dipping plate lower mounting block 4 are connected by means of a bolt or the like. Semicircles are provided on the material-dipping plate mounting block and the material-dipping plate lower mounting block, and the two semicircles form a material-dipping plate rotating shaft mounting hole. Preferably, the diameter of the material-dipping plate rotating shaft mounting hole is equal to the diameter of the rotating shaft 2, and the rotating shaft 2 is connected to the upper mounting block 3 and / or the material-dipping plate lower mounting block 4 by means of a key connection or the like; the rotating shaft 2 is A power device 5 is also installed, and a stripping plate arc-shaped dynamic sealing block 6 is provided on one side of the stripping plate mounting block 1. The curvature of the stripping plate arc-shaped dynamic sealing block 6 is adapted to the curvature of the stripping plate arc-shaped static sealing block 8 provided at the stripping port 7 of the heating furnace. The stripping plate arc-shaped dynamic sealing block 6 always rotates along the stripping plate arc-shaped static sealing block 8. There is a very small gap between the stripping plate arc-shaped dynamic sealing block 6 and the stripping plate arc-shaped static sealing block 8. The setting of the gap can ensure the normal movement of the stripping plate arc-shaped dynamic sealing block 6 and the stripping plate arc-shaped static sealing block 8. There is no specific limitation, thereby avoiding excessive exposure of the stripping port 7 when lifting the material, resulting in heat loss in the furnace body, and better insulation of the furnace body. More preferably, the stripping plate arc-shaped dynamic sealing block The outer sides of the sealing block 6 and the arc-shaped static sealing block 8 of the material stripping plate can be covered with the heat preservation or heat insulation materials commonly used in the prior art, and the heat preservation or heat insulation needs to ensure fire resistance; the arc-shaped dynamic sealing block 6 of the material stripping plate and the arc-shaped static sealing block 8 of the material stripping plate can also be set to have heat preservation or heat insulation materials arranged on the inner side and steel materials coated on the outer side. The technicians can make corresponding choices according to the specific circumstances, and there is no specific limitation. The heat preservation or heat insulation materials can also be selected from the prior art, and there is no specific limitation; a material stripping plate 9 is provided on one side of the arc-shaped dynamic sealing block 6 of the material stripping plate, and the material stripping plate 9 includes a mounting portion 10, and the mounting portion 10 is connected to the arc-shaped dynamic sealing block 6 of the material stripping plate, and a lifting portion 11 is provided on one side of the mounting portion 10, and the lifting portion 11 is a downwardly concave arc. An extension portion 12 is provided on one side of the material portion 11. When the material stripping plate 9 is in use, the lifted material is placed on the lifting portion 11 between the mounting portion 10 and the extension portion 12, so that the material 13 can be lifted better. The setting of the extension portion 12 can prevent the material 13 from falling during the lifting process, thereby affecting the overall processing process. Preferably, in order to ensure the strength, the mounting portion 10, the material lifting portion 11, and the extension portion 12 are integrally formed; the above-mentioned material stripping plate lower mounting block 4, the material stripping plate arc-shaped dynamic sealing block 6, and the material stripping plate 9 can be connected by well-known connection methods commonly used in the prior art, such as bonding, welding, and screw connection, or can be integrally formed by casting or other methods, so as to further improve the overall strength and increase the service life.
[0026] like Figure 4As shown, in this embodiment, when the rotating shaft 2 adopts a single rotating shaft 2, corresponding bearings (not shown in the figure) are installed at both ends of the rotating shaft 2 to facilitate the rotation of the rotating shaft 2, thereby further ensuring the flexibility of the material stripping plate 9. When multiple material stripping plates 9 are used, only one power device needs to be installed in the middle of the rotating shaft 2; Figure 5 As shown, when the rotating shaft 2 is composed of multiple rotating shafts 2, adjacent rotating shafts 2 are connected through a rotating shaft fixing bracket 15, and corresponding bearings are installed on both sides of the whole.
[0027] In this embodiment, the power device 5 is started, driving the rotating shaft 2 to rotate, and the rotating shaft 2 drives the material stripping plate mounting block 1 to rotate, thereby driving the material stripping plate arc-shaped dynamic sealing block 6 and the material stripping plate 9 to lift or lower the material 13 as a whole, thereby transferring the material 13 to the conveying roller 14; during the movement of the material stripping plate 9, the material stripping plate arc-shaped dynamic sealing block 6 always rotates along the material stripping plate arc-shaped static sealing block 8, so as to prevent the material stripping plate arc-shaped dynamic sealing block 6 from moving away from the material stripping port 7, causing the material stripping port 7 to be exposed, thereby causing the heat in the furnace body to be lost.
[0028] Embodiment 2:
[0029] This embodiment describes the power device 5, specifically:
[0030] The power device 5 includes a swing arm mounting block 16 connected to the rotating shaft 2, and the rotating shaft 2 is connected to the swing arm mounting block 16 by means of a key connection or the like; the swing arm mounting block 16 includes an upper swing arm mounting block 17 and a lower swing arm mounting block 18, and the upper swing arm mounting block 17 and the lower swing arm mounting block 18 are connected by bolts or the like, and a semicircle is provided on the upper swing arm mounting block 17 and the lower swing arm mounting block 18, and the two semicircles form a swing arm rotating shaft mounting hole, and preferably, the diameter of the swing arm rotating shaft mounting hole is equal to the diameter of the rotating shaft 2, and the rotating shaft 2 is connected to the upper swing arm mounting block 17 and / or the swing arm The arm lower mounting block 18 is connected by means of key connection or the like to ensure that the swing arm mounting block 16 rotates together with the rotating shaft 2; a swing arm 19 is provided on one side of the swing arm mounting block 16, and the swing arm 19 and the swing arm lower mounting block 18 can be connected by means of connection methods commonly used in the prior art such as bonding, welding, and screw connection, or can be formed in an integral manner; the swing arm 19 is connected to the output end of the material shifting telescopic cylinder 20, and the material shifting telescopic cylinder 20 adopts one of an oil cylinder, a hydraulic cylinder, and a pneumatic cylinder; the material shifting telescopic cylinder 20 is installed on a material shifting telescopic cylinder fixed base 21.
[0031] The material-discharging telescopic cylinder 20 is started, pushing the swing arm 19 to move. The swing arm 19 drives the rotating shaft 2 to rotate through the swing arm mounting block 16. The rotating shaft 2 drives the material-discharging plate mounting block 1 to rotate, thereby driving the material-discharging plate arc-shaped dynamic sealing block 6 and the material-discharging plate 9 to lift or lower the material 14 as a whole, thereby transferring the material 14 to the conveying roller 14.
[0032] To sum up, due to the adoption of the above-mentioned technical scheme, the material stripping plate mounting block of the present application is connected with the rotating shaft, and the rotation of the rotating shaft can flexibly drive the material stripping plate to rotate, thereby avoiding jamming and the like. The present application only needs to install a driving device on the rotating shaft to realize the movement of all material stripping plates, thereby simplifying the structure and reducing the manufacturing cost. In addition, by setting an arc-shaped dynamic sealing block of the material stripping plate, and the curvature of the arc-shaped dynamic sealing block of the material stripping plate is adapted to the curvature of the arc-shaped static sealing block of the material stripping plate, the arc-shaped dynamic sealing block of the material stripping plate always moves along the arc-shaped static sealing block of the material stripping plate, thereby improving the thermal insulation effect of the furnace body, avoiding heat loss during frequent material lifting, and thereby improving the thermal insulation effect of the furnace body.
[0033] The above-mentioned devices, connection relationships, etc. that are not specifically described belong to the prior art and will not be described in detail in the present utility model.
[0034] The preferred embodiments of the present application are described in detail above in conjunction with the accompanying drawings; however, the present application is not limited to the specific details in the above embodiments. Within the technical concept of the present application, a variety of simple modifications can be made to the technical solution of the present application, and these simple modifications all fall within the protection scope of the present application.
[0035] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the various possible combinations of this application will not be described separately.
[0036] In addition, the various implementation modes of the present application may be arbitrarily combined, and as long as they do not violate the concept of the present application, they should also be regarded as the contents disclosed in the present application.
Claims
1. A material shifting device for a heat treatment furnace, comprising a material shifting plate mounting block (1), wherein the material shifting plate mounting block (1) is mounted on a rotating shaft (2), and a power device (5) is also mounted on the rotating shaft (2), characterized in that: A stripping plate arcuate dynamic sealing block (6) is arranged on one side of the stripping plate mounting block (1). The stripping plate arcuate dynamic sealing block (6) cooperates with a stripping plate arcuate static sealing block (8) installed on the stripping port (7). The curvature of the stripping plate arcuate dynamic sealing block (6) is adapted to the curvature of the stripping plate arcuate static sealing block (8). A stripping plate (9) is arranged on one side of the stripping plate arcuate dynamic sealing block (6).
2. A heat treatment furnace material shifting device according to claim 1, characterized in that: The power device (5) comprises a swing arm mounting block (16) connected to the rotating shaft (2), a swing arm (19) is provided on one side of the swing arm mounting block (16), and the swing arm (19) is connected to the output end of the material-moving telescopic cylinder (20).
3. A heat treatment furnace material shifting device according to claim 2, characterized in that: The material shifting telescopic cylinder (20) is installed on a material shifting telescopic cylinder fixed base (21).
4. A heat treatment furnace material shifting device according to claim 2, characterized in that: The material-shifting telescopic cylinder (20) is one of an oil cylinder, a hydraulic cylinder and a gas cylinder.
5. The heat treatment furnace material shifting device according to claim 1, characterized in that: The material-dipping plate mounting block (1) comprises an upper material-dipping plate mounting block (3) and a lower material-dipping plate mounting block (4), and the upper material-dipping plate mounting block (3) and the lower material-dipping plate mounting block (4) are both provided with semicircles, and the two semicircles form a mounting hole for the rotating shaft of the material-dipping plate.
6. A heat treatment furnace material shifting device according to claim 5, characterized in that: The diameter of the rotating shaft mounting hole of the material stripping plate is equal to the diameter of the rotating shaft (2).
7. A heat treatment furnace material shifting device according to claim 2, characterized in that: The swing arm mounting block (16) comprises an upper swing arm mounting block (17) and a lower swing arm mounting block (18), and both the upper swing arm mounting block (17) and the lower swing arm mounting block (18) are provided with a semicircle, and the two semicircles form a swing arm rotating shaft mounting hole.
8. A heat treatment furnace material shifting device according to claim 7, characterized in that: The diameter of the swing arm rotating shaft mounting hole is equal to the diameter of the rotating shaft (2).
9. The heat treatment furnace material shifting device according to claim 1, characterized in that: The material-moving plate (9) comprises a mounting portion (10), a material-lifting portion (11) is arranged on one side of the mounting portion (10), and an extension portion (12) is arranged on one side of the material-lifting portion (11).
10. A heat treatment furnace material shifting device according to claim 9, characterized in that: The mounting portion (10), the material lifting portion (11), and the extending portion (12) are integrally formed.