Position detection device for casting machining and positioning
By using laser lamps and adjustable positioning wheels in casting detection, the problems of large manual detection errors and cumbersome position replacement in the prior art are solved, and efficient and accurate casting hole position detection is achieved.
Patent Information
- Application Number
- CN202420593525.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing casting hole position detection method relies on manual use of detection columns, with large errors and replacement of positioning columns when different castings are required, which is very troublesome.
Laser lamps are used to replace the detection column, and two adjustable positioning wheels are used to replace the positioning column to achieve automated positioning and detection.
The detection efficiency and accuracy are improved, and the scope of application is greatly improved. It can adapt to different castings without replacing the positioning column, saving time and improving detection accuracy.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting detection, in particular to a position detection device for casting processing positioning. Background Art
[0002] Castings are metal shaped objects obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other casting methods, and then cooled and polished to obtain objects with a certain shape, size and performance.
[0003] At present, the method for detecting the hole positions on castings is generally to manually use detection columns to locate and measure the hole positions. This method is limited by the workers' skills and has large errors. In addition, the positioning column of the casting needs to match the center hole of the casting. When replacing different castings for detection, the corresponding positioning column needs to be replaced, which is very troublesome. Therefore, how to overcome the above-mentioned technical problems and defects has become a key issue that needs to be solved. Summary of the invention
[0004] The utility model aims to overcome the defects described in the background technology, thereby realizing a position detection device for casting processing positioning. The detection device uses a laser lamp to replace the detection column, which greatly improves the detection efficiency. The positioning mechanism uses two adjustable positioning wheels to replace the positioning column, which greatly improves its scope of application.
[0005] To achieve the above-mentioned purpose of the utility model, the technical solution of the utility model is: a position detection device for positioning casting processing, including a positioning mechanism and a detection mechanism, the detection mechanism is arranged above the positioning mechanism, the detection mechanism includes a column, a rotating seat and a laser lamp, the laser lamp is connected to the rotating seat through a connecting rod, and the rotating seat is installed on the base through a column; the positioning mechanism includes a positioning wheel, a rotating unit and a driving unit, the positioning wheel is installed on the positioning rod, the lower part of the positioning rod moves toward each other through the driving unit, and the positioning rod rotates through the rotating unit with the center of the positioning hole on the base as the axis.
[0006] Furthermore, the column is fixed at the right edge of the base, the right end of the connecting rod is rotatably connected to the rotating seat, a dial is provided on the rotating seat, and a pointer is fixed at the midline position of the upper surface of the connecting rod.
[0007] Furthermore, a limit block is fixed on the left end of the connecting rod, the laser lamp is slidably connected to the connecting rod through a sliding seat, and a scale is arranged on the connecting rod.
[0008] Furthermore, the left side of the base is a semicircular plate, a positioning hole is opened in the center of the semicircular plate, and balls are evenly arranged on the base around the positioning hole.
[0009] Furthermore, the drive unit includes a double-headed screw, a base plate and a sleeve. The lower part of the positioning rod is threadedly connected to the double-headed screw, the lower part of the positioning rod is in contact with the base plate, the sleeve is sleeved on the straight parts at both ends of the double-headed screw, and the middle part of the sleeve is fixedly connected to the base plate through a fixing block.
[0010] Furthermore, the rotating unit includes a rotating ring and a rotating wheel. The rotating ring is fixed below the base. A fan-shaped through groove is opened on the side of the rotating ring. A limiting ring rail is arranged in the fan-shaped through groove. The rotating wheel is installed on the outside of the sleeve and matches the limiting ring rail.
[0011] Beneficial effects of the position detection device for casting processing positioning of the utility model:
[0012] The utility model discloses a position detection device for casting processing positioning. The detection mechanism adopts a laser lamp to replace the detection column, and the detection hole can be remotely located without lowering the detection column into the detection hole. The detection accuracy is high and the speed is fast. The detection result can be quickly obtained by using the indications on the dial and the scale, which is very convenient. The positioning mechanism adopts two positioning wheels moving in opposite directions to replace the positioning column, and there is no need to use a special positioning column for castings. The application range is wide, and when replacing the casting to be inspected, there is no need to replace the positioning column, which saves time. At the same time, the center hole of the casting to be inspected and the center of the positioning hole on the base are always coincident, thereby improving the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of a position detection device for casting processing positioning of the utility model;
[0014] Figure 2 It is a partial cross-sectional view of the positioning mechanism in the utility model;
[0015] In the figure: 1-base, 2-column, 3-rotating seat, 4-connecting rod, 5-pointer, 6-dial, 7-slide, 8-laser light, 9-ball, 10-positioning hole, 11-positioning wheel, 12-positioning rod, 13-bottom plate, 14-double-headed screw, 15-rotating wheel, 16-swivel, 17-fan-shaped through groove, 18-fixed block, 19-sleeve, 20-handwheel. DETAILED DESCRIPTION
[0016] The following is a more detailed description of the position detection device for casting processing positioning of the present invention in conjunction with the accompanying drawings and through specific implementation methods.
[0017] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0018] See also Figure 1-2 The present embodiment is a position detection device for positioning castings. The detection device uses a laser lamp to replace the detection column, which greatly improves the detection efficiency. The positioning mechanism uses two adjustable positioning wheels to replace the positioning column, which greatly improves its scope of application. It mainly includes a positioning mechanism and a detection mechanism, and the detection mechanism is arranged above the positioning mechanism.
[0019] In this embodiment, see Figure 1 The detection mechanism includes a column 2, a rotating seat 3 and a laser lamp 8. The laser lamp 8 is connected to the rotating seat 3 through a connecting rod 4. A limited block is fixed at the left end of the connecting rod 4. The laser lamp 8 is slidably connected to the connecting rod 4 through a sliding seat 7. A scale is provided on the connecting rod 4 for measuring the distance between the laser lamp and the rotating seat. The rotating seat 3 is installed on the base 1 through the column 2. The right end of the connecting rod 4 is rotatably connected to the rotating seat 3. A dial 6 is provided on the rotating seat 3. A pointer 5 is fixed at the midline position of the upper surface of the connecting rod 4 for measuring the rotation angle of the connecting rod. The column 2 is fixed to the edge position of the right side of the base 1. The left side of the base 1 is a semicircular plate. A positioning hole 10 is opened in the center of the semicircular plate. The laser lamp is basically above the positioning hole, which can reduce the moving distance of the laser lamp during measurement, facilitate measurement, and improve efficiency. Ball bearings are evenly arranged on the base 1 around the positioning hole 10 to facilitate moving the casting so that the center hole of the casting coincides with the center of the positioning hole to ensure the accuracy of measurement.
[0020] In this embodiment, see Figure 1-2The positioning mechanism includes a positioning wheel 11, a rotating unit and a driving unit. The positioning wheel 11 is installed on the upper part of the positioning rod 12. The lower part of the positioning rod 12 moves toward each other through the driving unit. The driving unit includes a double-headed screw 14, a bottom plate 13 and a sleeve 19. The lower part of the positioning rod 12 is threadedly connected with the double-headed screw 14. The threads at both ends of the double-headed screw 14 are in opposite directions and have the same pitch. The lower part of the positioning rod 12 contacts the bottom plate 13. The sleeve 19 is sleeved on the straight parts at both ends of the double-headed screw 14. The middle part of the sleeve 19 is fixedly connected to the bottom plate 13 through a fixing block 18. The positioning rod 12 is rotated by the unit to the positioning hole 1 on the base 1. 0 is axially rotated around the center, the rotating unit includes a rotating ring 16 and a rotating wheel 15, the rotating ring 16 is fixed below the base 1, the center of the rotating ring 16 coincides with the center of the positioning hole 10, a fan-shaped through groove 17 is provided on the side of the rotating ring 16, a limiting ring track (not shown in the figure) is arranged in the fan-shaped through groove 17, the rotating wheel 15 is installed on the outside of the sleeve 19, and sliders are installed on the sleeves on both sides of the rotating wheel to limit the axial movement of the rotating wheel along the sleeve and prevent the sleeve from rotating. The outer edge of the rotating wheel matches the shape of the limiting ring track, and the limiting ring track serves as a limiting position for the rotating wheel, so that the two rotating wheels can move clockwise or counterclockwise along the limiting ring track.
[0021] When in use, first place the casting on the base and move it until the center hole and the positioning hole basically coincide with each other. At this time, the two positioning wheels are in the center hole of the casting. Turn the handwheel to make the two positioning wheels move synchronously in opposite directions until one positioning wheel contacts the inner wall of the center hole. Continue to turn the handwheel until both positioning wheels contact the inner wall of the positioning hole. Without turning the handwheel, turn the sleeve and rotate it 90° along the limit ring track to complete the adjustment and positioning of the casting. During this period, when the casting moves under the action of the positioning wheel, the action of the ball under the casting greatly reduces the force required to move the casting, thereby reducing the difficulty of positioning the casting.
[0022] Unless otherwise defined, the technical or scientific terms used herein shall have the common meanings understood by persons with ordinary skills in the field to which the present invention belongs. "Include" or "comprising" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, whether direct or indirect.
[0023] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.
Claims
1. A position detection device for positioning castings, comprising a positioning mechanism and a detection mechanism, wherein the detection mechanism is arranged above the positioning mechanism, and is characterized in that: The detection mechanism includes a column, a rotating seat and a laser lamp. The laser lamp is connected to the rotating seat through a connecting rod, and the rotating seat is installed on the base through the column; the positioning mechanism includes a positioning wheel, a rotating unit and a driving unit. The positioning wheel is installed on the positioning rod, and the lower part of the positioning rod moves toward each other through the driving unit. The positioning rod rotates through the rotating unit with the center of the positioning hole on the base as the axis.
2. The position detection device for casting processing positioning according to claim 1, characterized in that: The column is fixed at the right edge of the base, the right end of the connecting rod is rotatably connected to the rotating seat, a dial is arranged on the rotating seat, and a pointer is fixed at the midline position of the upper surface of the connecting rod.
3. The position detection device for casting processing positioning according to claim 2, characterized in that: A limit block is fixed on the left end of the connecting rod, the laser lamp is slidably connected to the connecting rod through a sliding seat, and a scale is arranged on the connecting rod.
4. The position detection device for casting processing positioning according to claim 1, characterized in that: The left side of the base is a semicircular plate, a positioning hole is opened in the center of the semicircular plate, and balls are evenly arranged on the base around the positioning hole.
5. The position detection device for casting processing positioning according to claim 1, characterized in that: The driving unit includes a double-ended lead screw, a base plate and a sleeve. The lower part of the positioning rod is threadedly connected to the double-ended lead screw, the lower part of the positioning rod is in contact with the base plate, the sleeve is sleeved on the straight parts at both ends of the double-ended lead screw, and the middle part of the sleeve is fixedly connected to the base plate through a fixing block.
6. The position detection device for casting processing positioning according to claim 1, characterized in that: The rotating unit comprises a rotating ring and a rotating wheel. The rotating ring is fixed below the base. A fan-shaped through groove is provided on the side of the rotating ring. A limiting ring rail is arranged in the fan-shaped through groove. The rotating wheel is installed outside the sleeve and matches the limiting ring rail.