Rear visual inspection device for assembly of locking joint and conduit

Abstract

The utility model provides a rear visual inspection device for assembling a locking joint and a conduit, which comprises a clamping mechanism arranged on a frame, the clamping mechanism is used for clamping the assembled locking joint and conduit, the clamping mechanism comprises an upper clamping plate and a lower clamping plate which correspond to each other up and down, the upper clamping plate and the lower clamping plate on one side are used for clamping the locking joint, and the upper clamping plate and the lower clamping plate on the other side are used for clamping the conduit. The upper clamping plate and the lower clamping plate on the other side are used for clamping the catheter, so that the butt joint position of the locking connector and the catheter is exposed, a light source is arranged below the exposed position, a photographing detection mechanism is arranged above the exposed position, and a camera and a lens in the photographing detection mechanism face the exposed position; and the upper clamping plate and the lower clamping plate are respectively connected with corresponding driving mechanisms and are used for driving the upper clamping plate and the lower clamping plate to perform opening and closing actions. According to the utility model, whether the DL locking joint and the conduit are assembled in place or not is automatically detected, manpower is effectively saved, the detection precision is improved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of medical devices, and more specifically to a rear visual detection device for assembling a locking joint and a catheter. Background Art

[0002] In the field of medical device production, DL locking joints and catheters are commonly used in clinical medical devices after assembly. After assembly, DL locking joints and catheters are mainly used as part of the hemodialysis pipeline for kidney patients to undergo hemodialysis, and become the connecting part between the patient's blood vessels and the dialysis machine. Therefore, whether the two are assembled in place is related to the patient's life safety. At present, whether the DL locking joint and catheter are assembled in place is mainly observed and tested manually. The operator puts the assembled DL locking joint and catheter part above a strong light source, and then observes with the human eye whether the catheter is assembled to the installation stop surface of the DL locking joint, and selects and distinguishes qualified products from unqualified products. This manual detection method is not only inefficient, but also after working for a long time, the human eye will produce severe fatigue under the stimulation of the strong light source, which not only affects the accuracy of product detection, but also affects the eye health of the inspector. Therefore, it is of great significance to invent a simple, practical, high detection accuracy, and high detection efficiency DL locking joint and catheter assembly after visual detection mechanism. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a rear visual inspection device for assembling a locking connector and a catheter, which is intended to detect whether the DL locking connector and the catheter are assembled in place.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A rear visual inspection device for assembling a locking joint and a catheter comprises: a clamping mechanism installed on a frame, the clamping mechanism is used to clamp the assembled locking joint and the catheter, and comprises upper and lower clamping plates on two sides corresponding to upper and lower positions, the upper and lower clamping plates on one side are used to clamp the locking joint, and the upper and lower clamping plates on the other side are used to clamp the catheter, so that the joint between the locking joint and the catheter is exposed, a light source is provided below the exposed part, and a photo detection mechanism is provided above the exposed part, and the camera and lens in the photo detection mechanism are facing the exposed part; the upper and lower clamping plates are respectively connected to corresponding driving mechanisms, which are used to drive the upper and lower clamping plates to open and close.

[0006] Preferably, the upper and lower clamps on one side for clamping the locking joint are denoted as upper clamps A and lower clamps A, and a plurality of channels for clamping the locking joint are provided between the upper and lower clamps A; the upper and lower clamps on the other side for clamping the catheter are denoted as upper clamps B and lower clamps B, and a plurality of channels for clamping the catheter are provided between the upper and lower clamps B, and the positions and quantities of the channels provided on the clamps on both sides correspond.

[0007] Preferably, the camera and lens in the photo detection mechanism are connected to the electric cylinder connecting plate via a camera mounting plate, the electric cylinder connecting plate is drive-connected to the electric cylinder, and the electric cylinder is mounted on the top plate of the frame.

[0008] Preferably, the upper clamping plate A and the upper clamping plate B are both mounted on an upper mounting plate, and the upper mounting plate is drivingly connected to the upper cylinder via an upper connecting plate.

[0009] Preferably, the lower clamp plate A and the lower clamp plate B are correspondingly mounted on two lower mounting plates A, and a gap is formed between the two lower mounting plates A. The light source below the lower mounting plate A passes through the gap toward the joint between the locking joint and the conduit. The light source is mounted on the light source mounting plate, and two side cover plates are mounted on both sides of the light source and the light source mounting plate. The bottom of the light source mounting plate is connected to the lower cylinder drive through a floating joint.

[0010] Preferably, the lower cylinder is installed on a support frame composed of two side support plates, a top lower mounting plate B and a bottom mounting base plate, and a rib plate is provided at the right-angle connection between the side support plate and the mounting base plate; a vertically arranged guide shaft passes through the top lower mounting plate B, the top end of the guide shaft is connected to the light source mounting plate, and the bottom end of the guide shaft passes through the linear bearing and is limited by an installed fixing ring.

[0011] Preferably, two guide shafts are used and symmetrically arranged on both sides of the lower cylinder. Correspondingly, two linear bearings and two fixing rings are used respectively.

[0012] The beneficial effects of the utility model: the utility model realizes the automatic detection of whether the DL locking connector and the catheter are assembled in place, effectively saves manpower, improves the detection accuracy, and improves the production efficiency; by changing the structure of the upper clamping plate and the lower clamping plate, it can adapt to the number of products on different automated production lines, and realize one action cycle to detect multiple sets of assembly parts, which greatly improves the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a front view of the utility model;

[0015] Figure 3This is a schematic diagram of the product after the locking connector and the catheter are assembled;

[0016] Figure 4 It is a cross-sectional schematic diagram of the product after the locking connector and the catheter are assembled;

[0017] Among them: 101-bottom plate, 102-side plate A, 103-top plate, 104-beam plate, 105-side plate B, 201-upper cylinder, 202-upper connecting plate, 203-upper mounting plate, 204-upper clamping plate A, 205-lower clamping plate A, 206-upper clamping plate B, 207-lower clamping plate B, 208-lower mounting plate A, 209-side cover plate, 210-guide shaft, 211-linear bearing, 212 -fixing ring, 213-rib plate, 214-mounting base plate, 215-lower mounting plate B, 216-side support plate, 217-lower cylinder, 218-floating joint, 301-electric cylinder, 302-electric cylinder connecting plate, 303-camera mounting plate, 304-camera, 305-lens, 306-light source, 307-light source mounting plate, 401-DL locking joint, 402-conduit, Y-mounting stop surface. DETAILED DESCRIPTION

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] like Figure 1 and Figure 2 The rear visual inspection device for assembling a locking joint and a conduit shown in the figure comprises: a clamping mechanism installed on a frame, wherein the frame is composed of a top plate 103, a bottom plate 101, and side plates A102 and B105 on both sides; the clamping mechanism is used to clamp the assembled locking joint 401 and the conduit 402, and comprises upper and lower clamping plates on both sides corresponding to the upper and lower positions, the upper and lower clamping plates on one side are used to clamp the locking joint 401, and the upper and lower clamping plates on the other side are used to clamp the conduit 402, so that the joint between the locking joint 401 and the conduit 402 is exposed, a light source 306 is provided below the exposed part, and a photo detection mechanism is provided above the exposed part, and a camera 304 and a lens 305 in the photo detection mechanism face the exposed part; the camera 304 and the lens 305 can take photos and detect the area where the installation stop surface Y is located under the illumination of the light source 306; the upper clamping plate and the lower clamping plate are respectively connected to the corresponding driving mechanism, which is used to drive the upper clamping plate and the lower clamping plate to open and close.

[0020] The upper and lower clamping plates on one side for clamping the locking joint 401 are marked as upper clamping plates A204 and lower clamping plates A205, and a plurality of channels for clamping the locking joint 401 are arranged between the upper and lower clamping plates A204 and A205; the upper and lower clamping plates on the other side for clamping the conduit 402 are marked as upper clamping plates B206 and B207, and a plurality of channels for clamping the conduit 402 are arranged between the upper and lower clamping plates B206 and B207, and the positions and numbers of the channels arranged on the clamping plates on both sides correspond. The camera 304 and the lens 305 in the photographing detection mechanism are connected to the electric cylinder connection plate 302 through the camera mounting plate 303, and the electric cylinder connection plate 302 is drivingly connected to the electric cylinder 301, and the electric cylinder 301 is installed on the top plate 103 of the frame. The camera 304 and the lens 305 move horizontally under the drive of the electric cylinder 301 , and can take photos to detect multiple groups of DL locking connectors and catheter assemblies within a movement cycle of the electric cylinder 301 .

[0021] The upper clamp plate A204 and the upper clamp plate B206 are both installed on the upper mounting plate 203, and the upper mounting plate 203 is driven and connected to the upper cylinder 201 through the upper connecting plate 202, and the upper cylinder 201 is installed on the beam plate 104 below the top plate 103; the lower clamp plate A205 and the lower clamp plate B207 are correspondingly installed on two lower mounting plates A208, and a gap is formed between the two lower mounting plates A208. The light source 306 located below the lower mounting plate A208 passes through the gap toward the joint between the locking joint 401 and the conduit 402. The light source 306 is installed on the light source mounting plate 307, and two side cover plates 209 are installed on both sides of the light source 306 and the light source mounting plate 307; the bottom of the light source mounting plate 307 is driven and connected to the lower cylinder 217 through a floating joint 218. When the upper cylinder 201 and the lower cylinder 217 are in motion at the same time, they can drive the installed parts to move downward and upward respectively, and finally make the upper clamping plate A204 and the lower clamping plate A205, the upper clamping plate B206 and the lower clamping plate B207 in a tight state respectively.

[0022] The lower cylinder 217 is mounted on a support frame consisting of two side support plates 216, a top lower mounting plate B215 and a bottom mounting base plate 214. Two ribs 213 for strengthening the structural stability are vertically mounted on both sides of the mounting base plate 214. A vertically arranged guide shaft 210 is passed through the top lower mounting plate B215. Two guide shafts 210 are symmetrically arranged on both sides of the lower cylinder 217. The top end of the guide shaft 210 is connected to the light source mounting plate 307, and the bottom end of the guide shaft 210 passes through the linear bearing 211 and is limited by the installed fixing ring 212.

[0023] Working principle of this utility model:

[0024] When the upper cylinder 201 and the lower cylinder 217 of the clamping mechanism are actuated simultaneously, the installed parts can be driven to move downward and upward respectively, and finally the upper clamping plate A204 and the lower clamping plate A205, the upper clamping plate B206 and the lower clamping plate B207 are in a tightened state respectively. At this time, the upper clamping plate A204 and the lower clamping plate A205 clamp the DL locking joint 401, and the upper clamping plate B206 and the lower clamping plate B207 clamp the catheter 402, and the camera 304 and the lens 305 can be in the light source Under the illumination of 306, the area where the installation stop surface Y is located is photographed and inspected; when the upper clamping plate A204 and the lower clamping plate A205, the upper clamping plate B206 and the lower clamping plate B207 are in a clamped state, multiple groups of DL locking connectors 401 and catheter 402 assemblies can be fixed at the same time, and the camera 304 and the lens 305 are driven by the electric cylinder 301 to move horizontally, and multiple groups of DL locking connectors 401 and catheter 402 assemblies can be photographed and inspected within a moving cycle of the electric cylinder 301.

Claims

1. A rear visual inspection device for assembling a locking connector and a catheter, characterized in that: include: A clamping mechanism installed on the frame, the clamping mechanism is used to clamp the assembled locking joint (401) and the conduit (402), and comprises upper and lower clamping plates on two sides corresponding to the upper and lower positions, the upper and lower clamping plates on one side are used to clamp the locking joint (401), and the upper and lower clamping plates on the other side are used to clamp the conduit (402), so that the joint between the locking joint (401) and the conduit (402) is exposed, a light source (306) is provided below the exposed part, and a photo detection mechanism is provided above the exposed part, and the camera (304) and the lens (305) in the photo detection mechanism are facing the exposed part; the upper and lower clamping plates are respectively connected to corresponding driving mechanisms, which are used to drive the upper and lower clamping plates to open and close.

2. A rear visual inspection device for assembly of a locking connector and a catheter according to claim 1, characterized in that: The upper and lower clamping plates on one side for clamping the locking joint (401) are denoted as upper clamping plate A (204) and lower clamping plate A (205), and a plurality of channels for clamping the locking joint (401) are arranged between the upper clamping plate A (204) and lower clamping plate A (205); the upper and lower clamping plates on the other side for clamping the conduit (402) are denoted as upper clamping plate B (206) and lower clamping plate B (207), and a plurality of channels for clamping the conduit (402) are arranged between the upper clamping plate B (206) and lower clamping plate B (207), and the positions and quantities of the channels arranged on the clamping plates on both sides correspond.

3. The rear visual inspection device for the assembly of a locking connector and a catheter according to claim 1, characterized in that: The camera (304) and the lens (305) in the photographing detection mechanism are connected to the electric cylinder connecting plate (302) via the camera mounting plate (303); the electric cylinder connecting plate (302) is drivingly connected to the electric cylinder (301); and the electric cylinder (301) is mounted on the top plate (103) of the frame.

4. The rear visual inspection device for assembly of a locking connector and a catheter according to claim 2, characterized in that: The upper clamping plate A (204) and the upper clamping plate B (206) are both mounted on an upper mounting plate (203), and the upper mounting plate (203) is drivingly connected to an upper cylinder (201) via an upper connecting plate (202).

5. The rear visual inspection device for assembly of a locking connector and a catheter according to claim 2, characterized in that: The lower clamping plate A (205) and the lower clamping plate B (207) are correspondingly mounted on two lower mounting plates A (208). A gap is formed between the two lower mounting plates A (208). The light source (306) located below the lower mounting plate A (208) passes through the gap toward the joint between the locking joint (401) and the conduit (402). The light source (306) is mounted on the light source mounting plate (307), and two side cover plates (209) are mounted on both sides of the light source (306) and the light source mounting plate (307); the lower part of the light source mounting plate (307) is connected to the lower cylinder (217) through a floating joint (218).

6. A rear visual inspection device for assembly of a locking connector and a catheter according to claim 5, characterized in that: The lower cylinder (217) is installed on a support frame consisting of two side support plates (216), a top lower mounting plate B (215) and a bottom mounting base plate (214); a rib plate (213) is provided at the right angle connection between the side support plate (216) and the mounting base plate (214); a vertically arranged guide shaft (210) passes through the top lower mounting plate B (215); the top end of the guide shaft (210) is connected to the light source mounting plate (307), and the bottom end of the guide shaft (210) passes through a linear bearing (211) and is limited by an installed fixing ring (212).

7. A rear visual inspection device for assembly of a locking connector and a catheter according to claim 6, characterized in that: The guide shafts (210) are in two numbers and are symmetrically arranged on both sides of the lower cylinder (217). Correspondingly, the linear bearings (211) and the fixing rings (212) are in two numbers respectively.

Images