11Kw20000-revolution motor twin trawling sensor calibration test bench

By designing a split structure and sliding device with a 11Kw20,000-turn motor to tow sensor calibration test bench, the problem of inconvenient assembly and installation size of the integrated sensor is solved, and the flexible assembly of the sensor and the adaptation of different models of motors are achieved, which improves the testing efficiency and applicability.

CN222545487UActive Publication Date: 2025-02-28苏州力测科技有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420410864.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-02-28
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

Most of the existing motor tow sensors are integrated, which is inconvenient for assembly and different installation sizes, making it difficult to adapt to the installation of different models of motors.

Method used

A 11Kw20,000-turn motor-to-torch sensor calibration test bench was designed, using a split structure and a sliding device, allowing each structure to be assembled and replaced independently, and the installation of different models of motors is achieved through the sliding device.

Benefits of technology

The sensor is assembled and replaced separately, which improves the maintenance and flexibility of the equipment, facilitates the installation of different models of motors, and improves the testing efficiency and applicability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model discloses a 11Kw20000-revolution motor twin trawling sensor calibration testboard, and relates to the technical field of motor test equipment, the 11Kw20000-revolution motor twin trawling sensor calibration testboard comprises a bottom plate, the middle part of the top end of the bottom plate is fixedly connected with a base, the two sides of the top end of the bottom plate are respectively provided with a sliding device, the top end of the base is provided with a connecting device, the connecting device comprises two supporting seats, and the two supporting seats are arranged on the bottom plate. The bottom ends of the two supports are fixedly connected with the two sides of the top end of a base correspondingly, speed reducers are fixedly connected to the top ends of the two supports correspondingly, couplings are clamped to one ends of the two speed reducers correspondingly, bearings sleeve the outer surfaces of the two couplings correspondingly, spline shaft flanges are inserted into the ends of the opposite faces of the two speed reducers correspondingly, and the spline shaft flanges are connected with the bearings in a sleeving mode. The calibration test board for the twin-trawling sensor of the 11Kw20000-revolution motor can be assembled in a split mode, if the calibration test board is damaged, a specific structure can be replaced, and motors of different models can be conveniently installed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of motor testing equipment, and in particular to a calibration test bench for a 11Kw 20,000 rpm motor drag sensor. Background Art

[0002] The motor-to-drag test bench connects the driving motor to the motor under test, and provides a load to the motor under test by driving the motor to rotate. The operating status of the motor under load can be tested. The purpose of the motor-to-drag test bench is to establish a system that is close to the actual motor operating conditions. In addition to conventional motor performance tests, the test bench can also perform conventional motor life tests and accelerated life tests, and can analyze the causes and mechanisms of motor failures. The motor-to-drag test is a motor-to-drag test system designed for motor durability tests and performance tests. It can measure the motor's input voltage, current, output torque, speed, input and output power, efficiency and other performance parameters, and draw various performance curves.

[0003] After checking the public (announcement) number: CN219552609U, a motor towing test platform is disclosed. This technology discloses "including a platform body, on which a test motor assembly, a sensor test assembly and a motor body to be tested are arranged in sequence, and the sensor test assembly includes front and rear side panels, left and right side panels, a bottom plate and a top plate, and the front and rear side panels, left and right side panels, the bottom plate and the top plate form a sensor protective cover, and a test sensor is arranged inside the sensor protective cover. By setting the platform body, the test motor assembly, the sensor test assembly and the motor body to be tested and other technical solutions, the product can integrate the voltage, current, input power, torque, speed, output power and efficiency of the test motor body and the motor body to be tested, effectively saving the transportation time during motor testing, and when testing motors of different models, only the motor body to be tested needs to be replaced, which effectively ensures the motor testing efficiency and meets the use requirements of the motor manufacturing industry and other technical effects";

[0004] With respect to the above-mentioned related technologies, the inventors believe that most of the existing motor-drag sensors are integral and not convenient to assemble. Thus, if a certain structure is damaged, the entire motor-drag sensor can only be replaced. If the sensor can be assembled separately and the connectivity between the structures is good, a specific structure can be replaced if it is damaged. This will result in better use effect. In addition, for different motors, due to different installation dimensions, it is not convenient to install motors of different models, so there is room for improvement. Utility Model Content

[0005] The purpose of this application is to provide an 11Kw 20,000 rpm motor drag sensor calibration test bench to improve the problem of being able to replace a specific structure if damaged and facilitate the installation of motors of different models.

[0006] The 11Kw 20,000-rpm motor drag sensor calibration test bench provided in the present application adopts the following technical solution: the 11Kw 20,000-rpm motor drag sensor calibration test bench includes a bottom plate, a base is fixedly connected to the middle of the top end of the bottom plate, sliding devices are provided on both sides of the top end of the bottom plate, a connecting device is provided on the top end of the base, the connecting device includes two supports, the bottom ends of the two supports are respectively fixedly connected to the two sides of the top end of the base, the top ends of the two supports are fixedly connected to reducers, one end of the two reducers are clamped with couplings, and the outer surfaces of the two couplings are sleeved with bearings.

[0007] By adopting the above technical scheme, the bearings are respectively sleeved on the output ends of the test, the inner wall of the bearing is fitted with the outer surface of the coupling, one end of the coupling is clamped with one end of the reducer, the coupling is plugged into the spline shaft flange, one of the spline shaft flanges is sleeved with the speed and torque sensor, and the speed and torque sensor is clamped with the torque detector, thereby achieving the purpose of being able to assemble separately and replace the specific structure if damaged.

[0008] Optionally, the sliding device includes a fixed plate, the bottom end of the fixed plate is fixedly connected to the top end of the base plate, a test motor is provided at the top end of the fixed plate, the bottom end of the test motor is fixedly connected to two connecting seats, a plurality of equally spaced sliding grooves are provided at the top end of the fixed plate, and sliding blocks are fixedly connected on both sides of the bottom end of the connecting seat to cooperate with the sliding grooves.

[0009] By adopting the above technical solution, the test motor is placed on one side of the fixed plate, the two sliders on both sides are respectively fitted with the inner walls of the matching slide groove, the first bolt is inserted into the top of the connecting seat, the first bolt passes through one end of the slider and is inserted into the lower inner wall of the slide groove, and the slider can be slid out from the inner wall of the slide groove by removing the first bolt, thereby achieving the purpose of facilitating the installation of motors of different models.

[0010] Optionally, a spline shaft flange is inserted into one end of the opposite surface of the two reducers.

[0011] By adopting the above technical solution, the reducer is flange-connected to the spline shaft.

[0012] Optionally, a speed and torque sensor is sleeved on the outer surface of one of the spline shaft flanges.

[0013] By adopting the above technical solution, one of the spline shaft flanges is sleeved with the speed and torque sensor.

[0014] Optionally, one end of the speed and torque sensor is snap-connected to a torque detector, and the inner wall of the torque detector is sleeved with the outer surface of another spline shaft flange.

[0015] By adopting the above technical solution, the torque detector is sleeved with another spline shaft flange.

[0016] Optionally, the inner wall of the slide groove fits with the outer surface of the slider, and the slide groove and the slider are both in a "T" shape.

[0017] By adopting the above technical solution, the "T"-shaped slide groove and the sliding block can be used in a better manner.

[0018] Optionally, a first bolt is threadedly inserted into the top end of the connecting seat, and the first bolt passes through the top end of the sliding block and extends to the lower inner wall of the sliding groove.

[0019] By adopting the above technical solution, the first bolt can better fix the sliding block in the inner wall of the sliding groove.

[0020] Optionally, the inner walls of the two bearings are respectively sleeved with the output ends of the test motor.

[0021] By adopting the above technical solution, the bearing is sleeved on the output end of the test motor.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. The utility model uses a connecting device to respectively sleeve the bearing on the output end of the test, so that the inner wall of the bearing fits with the outer surface of the coupling, one end of the coupling is clamped with one end of the reducer, the coupling is plug-connected with the spline shaft flange, one of the spline shaft flanges is sleeved with the speed and torque sensor, and the speed and torque sensor is clamped with the torque detector, thereby achieving the purpose of being able to be assembled in parts and replacing a specific structure if damaged.

[0024] 2. The utility model uses a sliding device to slide and fit the two sliders on both sides with the inner walls of the matching slide groove, and then insert the first bolt into the top of the connecting seat. The first bolt passes through one end of the slider and is inserted into the lower inner wall of the slide groove. After removing the first bolt, the slider can slide out from the inner wall of the slide groove, thereby achieving the purpose of facilitating the installation of motors of different models. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model.

[0026] Figure 2 It is an exploded view of the connection device of the utility model.

[0027] Figure 3 It is a schematic diagram of the sliding device of the utility model.

[0028] In the figure, 1, base plate; 2, base; 3, sliding device; 4, test motor; 5, connecting device; 31, fixing plate; 32, connecting seat; 34, slide groove; 35, slider; 36, first bolt; 51, support; 52, reducer; 53, coupling; 54, bearing; 55, spline shaft flange; 56, speed and torque sensor; 57, torque detector. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1 -Attached Figure 3 , further details of this application are given.

[0030] Example 1

[0031] 11Kw 20,000 rpm motor drag sensor calibration test bench, reference Figure 1 and Figure 2 , including a bottom plate 1, a base 2 is fixedly connected to the middle of the top of the bottom plate 1, sliding devices 3 are provided on both sides of the top of the bottom plate 1, and a connecting device 5 is provided on the top of the base 2. The connecting device 5 includes two supports 51, and the bottom ends of the two supports 51 are respectively fixedly connected to the two sides of the top of the base 2, and the tops of the two supports 51 are fixedly connected to reducers 52, one end of the two reducers 52 is clamped with couplings 53, and the outer surfaces of the two couplings 53 are sleeved with bearings 54, and the bearings 54 are respectively sleeved on the output ends of the test motor 4, and the inner wall of the bearing 54 is fitted with the outer surface of the coupling 53, and one end of the coupling 53 is clamped with one end of the reducer 52, and the coupling 53 is inserted and connected with a spline shaft flange 55, one of the spline shaft flanges 55 is sleeved with a speed and torque sensor 56, and the speed and torque sensor 56 is clamped with a torque detector 57, so as to achieve the purpose of being able to be assembled in parts and replacing a specific structure if damaged.

[0032] Reference Figure 2 A spline shaft flange 55 is inserted into one end of the opposite surface of the two reducers 52 , and the reducers 52 are connected to the spline shaft flange 55 .

[0033] Reference Figure 2 A speed and torque sensor 56 is sleeved on the outer surface of one of the spline shaft flanges 55 , and one of the spline shaft flanges 55 is sleeved with the speed and torque sensor 56 .

[0034] Reference Figure 2 One end of the speed and torque sensor 56 is connected to a torque detector 57 , the inner wall of the torque detector 57 is sleeved with the outer surface of another spline shaft flange 55 , and the torque detector 57 is sleeved with the other spline shaft flange 55 .

[0035] Reference Figure 2The inner walls of the two bearings 54 are respectively sleeved with the output ends of the test motor 4 , and the bearings 54 are sleeved on the output ends of the test motor 4 .

[0036] The implementation principle of the embodiment of the present application is: the bearings 54 are respectively sleeved on the output ends of the test motor 4, the inner wall of the bearing 54 is fitted with the outer surface of the coupling 53, one end of the coupling 53 is clamped with one end of the reducer 52, the coupling 53 is plugged and connected with the spline shaft flange 55, one of the spline shaft flanges 55 is sleeved with the speed and torque sensor 56, and the speed and torque sensor 56 is clamped with the torque detector 57, thereby achieving the purpose of being able to be assembled separately and replacing the specific structure if damaged.

[0037] Example 2

[0038] The difference between this embodiment and embodiment 1 is that:

[0039] Reference Figure 3 The sliding device 3 includes a fixing plate 31, the bottom end of the fixing plate 31 is fixedly connected to the top end of the bottom plate 1, a test motor 4 is provided at the top end of the fixing plate 31, and the bottom end of the test motor 4 is fixedly connected to two connecting seats 32, a plurality of equally spaced slide grooves 34 are provided at the top end of the fixing plate 31, and sliders 35 used in conjunction with the slide grooves 34 are fixedly connected on both sides of the bottom end of the connecting seat 32. The test motor 4 is placed on one side of the fixing plate 31, and the two sliders 35 on both sides are respectively fitted with the inner walls of the matching slide grooves 34, and a first bolt 36 is inserted into the top end of the connecting seat 32. The first bolt 36 passes through one end of the slider 35 and is inserted into the lower inner wall of the slide groove 34. By removing the first bolt 36, the slider 35 can slide out from the inner wall of the slide groove 34, thereby achieving the purpose of facilitating the installation of motors of different models.

[0040] Reference Figure 3 The inner wall of the slide groove 34 fits with the outer surface of the slider 35, and the slide groove 34 and the slider 35 are both in a "T" shape. The "T"-shaped slide groove 34 and the slider 35 can be used better in coordination.

[0041] Reference Figure 3 A first bolt 36 is threadedly inserted into the top of the connecting seat 32 . The first bolt 36 passes through the top of the slider 35 and extends to the lower inner wall of the slide groove 34 . The first bolt 36 can better fix the slider 35 in the inner wall of the slide groove 34 .

[0042] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. 11Kw 20,000 rpm motor drag sensor calibration test bench, including a bottom plate (1), characterized in that: A base (2) is fixedly connected to the middle of the top of the bottom plate (1), sliding devices (3) are provided on both sides of the top of the bottom plate (1), and a connecting device (5) is provided at the top of the base (2); The connecting device (5) comprises two supports (51), the bottom ends of the two supports (51) are respectively fixedly connected to the top sides of the base (2), the top ends of the two supports (51) are fixedly connected to reducers (52), one end of the two reducers (52) is clamped with a coupling (53), and the outer surfaces of the two couplings (53) are sleeved with bearings (54).

2. The 11Kw 20,000 rpm motor drag sensor calibration test bench according to claim 1 is characterized by: The sliding device (3) comprises a fixed plate (31), the bottom end of the fixed plate (31) is fixedly connected to the top end of the bottom plate (1), a test motor (4) is provided at the top end of the fixed plate (31), two connecting seats (32) are fixedly connected to the bottom end of the test motor (4), a plurality of sliding grooves (34) distributed at equal intervals are provided at the top end of the fixed plate (31), and sliding blocks (35) used in conjunction with the sliding grooves (34) are fixedly connected to both sides of the bottom end of the connecting seat (32).

3. The 11Kw 20,000 rpm motor drag sensor calibration test bench according to claim 1 is characterized by: A spline shaft flange (55) is inserted into one end of the opposite surface of the two reducers (52).

4. The 11Kw 20,000 rpm motor drag sensor calibration test bench according to claim 3 is characterized by: A rotation speed and torque sensor (56) is sleeved on the outer surface of one of the spline shaft flanges (55).

5. The 11Kw 20,000 rpm motor drag sensor calibration test bench according to claim 4 is characterized by: One end of the speed and torque sensor (56) is snap-connected with a torque detector (57), and the inner wall of the torque detector (57) is sleeved with the outer surface of another spline shaft flange (55).

6. The 11Kw 20,000 rpm motor drag sensor calibration test bench according to claim 2 is characterized by: The inner wall of the slide groove (34) fits the outer surface of the slider (35), and the slide groove (34) and the slider (35) are both in a "T" shape.

7. The 11Kw 20,000 rpm motor drag sensor calibration test bench according to claim 2 is characterized by: A first bolt (36) is threadedly inserted into the top end of the connecting seat (32), and the first bolt (36) passes through the top end of the sliding block (35) and extends to the lower inner wall of the sliding groove (34).

8. The 11Kw 20,000 rpm motor drag sensor calibration test bench according to claim 1 is characterized by: The inner walls of the two bearings (54) are respectively sleeved with the output ends of the test motor (4).

Citation Information

Patent Citations

  • Motor twin trawling test platform

    CN219552609U