Fault acquisition and maintenance device applied to photovoltaic power station

By designing fault collection and maintenance devices, including photovoltaic panel adjustment support frame, cleaning air dryer and counting control box, the complex problem of photovoltaic panel maintenance and inspection work in photovoltaic power stations is solved, automatic detection and cleaning is realized, the burden on maintenance staff is reduced, and the detection efficiency is improved.

CN222547444UActive Publication Date: 2025-02-28LICHENG YINGHENG CLEAN ENERGY CO LTD +1
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Patent Information

Application Number
CN202420225713.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-02-28
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The maintenance and inspection of photovoltaic panels in photovoltaic power plants is complicated, which increases the workload of workers, and it is difficult to efficiently determine whether the photovoltaic panels are damaged or covered with dust.

Method used

A fault acquisition and maintenance device is designed, including a photovoltaic panel adjustment support frame, a cleaning air dryer and a counting control box. Through electrical connection and wireless signal transmission, automatic detection and cleaning of the photovoltaic panel is realized.

Benefits of technology

This device can greatly reduce the workload of maintenance workers, improve the detection efficiency of photovoltaic panels, and can judge whether the photovoltaic panels are damaged or covered with dust, reduce the complexity of maintenance, and is suitable for most terrain.

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Abstract

The utility model discloses a fault acquisition and maintenance device applied to a photovoltaic power station, which comprises a photovoltaic panel adjusting support frame, a cleaning air dryer is assembled at the upper end of the photovoltaic panel adjusting support frame, a counting control box electrically connected with a photovoltaic panel is assembled on the photovoltaic panel adjusting support frame, and the cleaning air dryer is electrically connected with the counting control box. And the counting control box is in signal connection with a monitoring station. According to the utility model, targeted maintenance can be carried out, so that the workload of maintenance workers is reduced, meanwhile, the damage of the photovoltaic panel can be judged with a large probability, and the maintenance complexity of the maintenance workers is reduced. The angle of the photovoltaic panel connecting plate can be adjusted, and the photovoltaic panel connecting plate can be applied to most terrains. And the cleaning air dryer can clean and wash the photovoltaic panel, and air-dry the photovoltaic panel, so that water stains are prevented from being remained.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic power station maintenance and detection devices, in particular to a fault collection and maintenance device applied to photovoltaic power stations. Background Art

[0002] Photovoltaic power generation neither consumes fuel nor emits any substances including exhaust gas, nor pollutes the air, nor produces noise. It is extremely stable. Through photovoltaic power generation, the dependence on fossil fuel power generation is reduced, and various shocks caused by energy crisis or fuel market instability are avoided, thus ensuring energy security, and it is promoted by the country.

[0003] Photovoltaic power stations have a huge number of photovoltaic panels. In order to ensure the normal power generation of photovoltaic panels, maintenance personnel need to check them one by one, which undoubtedly increases the workload of workers. The power generation of photovoltaic panels mainly depends on the weather, the cleanliness of the surface of the photovoltaic panels and whether the photovoltaic panels are damaged. The workers' one-by-one inspection undoubtedly increases the complexity of the workers' work. To solve the above problems, a fault collection and maintenance device applied to photovoltaic power stations is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a fault collection and repair device applied to a photovoltaic power station to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fault collection and maintenance device applied to a photovoltaic power station, comprising a photovoltaic panel adjustment support frame, a cleaning air dryer is installed on the upper end of the photovoltaic panel adjustment support frame, a counting control box electrically connected to the photovoltaic panel is installed on the photovoltaic panel adjustment support frame, and the cleaning air dryer is electrically connected to the counting control box, and the counting control box signal is connected to a monitoring station.

[0006] Preferably, the photovoltaic panel adjustment support frame includes two front support legs and two rear support legs, and cross beams are fixedly connected between two adjacent front support legs, between two adjacent rear support legs, and between adjacent front support legs and rear support legs, wherein a support plate is fixedly connected between two opposing cross beams, the top end of the front support legs is rotatably connected with a lifting and lowering adjustment component, the upper end of the lifting and lowering adjustment component is installed with a sliding sleeve, the top end of the rear support leg is fixedly connected with a hinge block, the hinge block is rotatably connected with a photovoltaic panel connecting plate, and the sliding sleeve is fixedly connected to the bottom surface of the photovoltaic panel connecting plate.

[0007] Preferably, the lifting and adjusting assembly includes a mounting block, the mounting block is fixedly connected to the upper end of the front supporting leg, a threaded barrel is rotatably connected to the mounting block, a rotating handle is fixedly connected to the upper end of the threaded barrel, a threaded column is screwed in the threaded barrel, a connecting cross bar is fixedly connected to the top of the threaded column, the connecting cross bar is sleeved in the sliding sleeve, both ends of the connecting cross bar extend to the outside of the sliding sleeve and are fixedly connected to a rotating limit block, and the rotating limit block is limited by the sliding sleeve.

[0008] Preferably, the cleaning air dryer includes two slide rails and a driving motor, the two slide rails are respectively fixedly connected to the two lateral end surfaces of the photovoltaic panel connecting plate, a walking frame is slidably connected between the two slide rails, both ends of the walking frame located at the lower side of the photovoltaic panel connecting plate are screwed with screws, and the two screws are rotatably connected to the bottom surface of the photovoltaic panel connecting plate, the lower ends of the two screws are fixedly connected with sprockets, and a chain belt is commonly sleeved between the two sprockets, the driving motor is fixedly connected to the bottom surface of the photovoltaic panel connecting plate, and the output end of the driving motor is fixedly connected to the lower end of one of the screws, the two ends of the bottom surface of the walking frame are respectively fixedly connected with a fan and a solenoid valve, the solenoid valve is connected to a water pipe connected to an external water source, a blowing pipe and a drain pipe are fixedly connected to the walking frame, and the blowing pipe and the drain pipe are evenly provided with inclined forward drainage holes, the blowing pipe is fixedly connected to the output end of the fan, and the drain pipe is fixedly connected to the solenoid valve.

[0009] Preferably, the counting control box includes an installation box, which is fixedly connected to the support plate, and a power meter electrically connected to the photovoltaic panel is fixedly connected inside the installation box. An MCU microcontroller, a first wireless receiver and a first wireless signal transmitter are fixedly connected inside the installation box. The MCU microcontroller is electrically connected to the fan, the solenoid valve, the drive motor, the power meter, the first wireless signal transmitter, the first wireless receiver and the external power supply.

[0010] Preferably, the monitoring station includes a monitoring station body, a mainboard with a CPU, a second wireless transmitter and a second wireless receiver are fixedly connected inside the monitoring station body, a display screen and an operation panel are fixedly connected to the upper front side of the monitoring station body, the mainboard is electrically connected to the display screen, the operation panel, the second wireless transmitter and the second wireless receiver, the second wireless receiver is signal-connected to the first wireless signal transmitter, and the second wireless transmitter is signal-connected to the first wireless receiver.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. Targeted maintenance can be carried out, thereby reducing the workload of maintenance personnel. At the same time, it can be judged with a high probability that the photovoltaic panels have been damaged, reducing the complexity of maintenance personnel's inspections.

[0013] 2. The angle of the photovoltaic panel connection plate can be adjusted, which can be used in most terrains.

[0014] 3. The cleaning air dryer can clean and rinse the photovoltaic panels, and can also air dry them to avoid water stains. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the disassembly of some structures of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the monitoring station of the utility model.

[0018] In the figure: photovoltaic panel adjustment support frame 1, front support leg 11, rear support leg 12, cross beam 13, support plate 14, lifting adjustment component 15, mounting block 151, threaded barrel 152, rotating handle 153, threaded column 154, connecting cross bar 155, rotating limit block 156, sliding sleeve 16, hinge block 17, photovoltaic panel connecting plate 18, cleaning air dryer 2, slide rail 201, drive motor 202, walking frame 203, lead screw 204, sprocket 205, chain belt 206, fan 207, solenoid valve 208, blowing pipe 209, drain pipe 210, drainage hole 211, counting control box 3, mounting box 31, power meter 32, MCU single chip 33, first wireless signal transmitter 34, first wireless receiver 35, monitoring station 4, monitoring station body 41, main board 42, second wireless receiver 43, display screen 44, operation panel 45, second wireless transmitter 46. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-2 The utility model provides a technical solution: a fault collection and maintenance device applied to a photovoltaic power station, comprising a photovoltaic panel adjustment support frame 1, a cleaning air dryer 2 is installed on the upper end of the photovoltaic panel adjustment support frame 1, a counting control box 3 electrically connected to the photovoltaic panel is installed on the photovoltaic panel adjustment support frame 1, and the cleaning air dryer 2 is electrically connected to the counting control box 3, and the counting control box 3 is signal-connected to a monitoring station 4.

[0021] Specifically, the photovoltaic panel adjustment support frame 1 includes two front support legs 11 and two rear support legs 12. A cross beam 13 is fixedly connected between two adjacent front support legs 11, between two adjacent rear support legs 12, and between adjacent front support legs 11 and rear support legs 12, wherein a support plate 14 is fixedly connected between two opposite cross beams 13, a lifting and lowering adjustment component 15 is rotatably connected to the top end of the front support leg 11, a sliding sleeve 16 is installed on the upper end of the lifting and lowering adjustment component 15, a hinge block 17 is fixedly connected to the top end of the rear support leg 12, a photovoltaic panel connecting plate 18 is rotatably connected to the hinge block 17, and the sliding sleeve 16 is fixedly connected to the bottom surface of the photovoltaic panel connecting plate 18.

[0022] Specifically, the lifting and adjusting assembly 15 includes a mounting block 151, which is fixedly connected to the upper end of the front supporting leg 11, and a threaded barrel 152 is rotatably connected to the mounting block 151, and a rotating handle 153 is fixedly connected to the upper end of the threaded barrel 152, and a threaded column 154 is screwed inside the threaded barrel 152, and a connecting cross bar 155 is fixedly connected to the top of the threaded column 154, and the connecting cross bar 155 is sleeved in the sliding sleeve 16, and both ends of the connecting cross bar 155 extend to the outside of the sliding sleeve 16 and are fixedly connected to a rotating limit block 156, and the rotating limit block 156 is limited by the sliding sleeve 16.

[0023] The photovoltaic panel connecting plate 18 is connected to the two hinge blocks 17 at the upper end of the rear supporting leg 12 by means of a pin shaft. At the same time, the threaded column 154 is screwed into the threaded barrel 152, and the length of the threaded column 154 at the upper end of the threaded barrel 152 is adjusted to adjust the inclination angle of the photovoltaic panel connecting plate 18. Therefore, the photovoltaic panel adjustment support frame 1 can be suitable for use in most terrains.

[0024] Specifically, the cleaning air dryer 2 includes two slide rails 201 and a drive motor 202. The two slide rails 201 are respectively fixedly connected to the two lateral end surfaces of the photovoltaic panel connecting plate 18. A walking frame 203 is slidably connected between the two slide rails 201. The two ends of the walking frame 203 are screwed with screws 204 on the lower side of the photovoltaic panel connecting plate 18, and the two screws 204 are rotatably connected to the bottom surface of the photovoltaic panel connecting plate 18. The lower ends of the two screws 204 are fixedly connected with sprockets 205. A chain belt 206 is commonly sleeved between the two sprockets 205. The drive motor 202 is connected to the photovoltaic panel. The bottom surface of the plate 18 is fixedly connected, and the output end of the driving motor 202 is fixedly connected to the lower end of one of the lead screws 204, and the two ends of the bottom surface of the walking frame 203 are respectively fixedly connected with a fan 207 and a solenoid valve 208, and the solenoid valve 208 is connected to a water pipe connected to an external water source, and a blowing pipe 209 and a drain pipe 210 are fixedly connected to the walking frame 203, and the blowing pipe 209 and the drain pipe 210 are evenly provided with drainage holes 211 inclined forward, the blowing pipe 209 is fixedly connected to the output end of the fan 207, and the drain pipe 210 is fixedly connected to the solenoid valve 208.

[0025] When the driving motor 202 is started, it will drive the screw 204 connected to it to rotate, and the two screws 204 are connected together through the sprocket 205 and the chain belt 206, so that the two screws 204 can rotate at the same time, and the screw 204 is screwed together with its traveling frame 203, so that the traveling frame 203 can be driven to move while the screw 204 rotates.

[0026] The specific process of the device when in use is as follows: the counting control box 3 controls the solenoid valve 208 to open, and the water will be discharged from the drainage hole 211 on the drain pipe 210 to flush the photovoltaic panel at a fixed time (the timing time is set in the counting control box 3). After the flushing is completed, the counting control box 3 controls the drive motor 202 and the fan 207 to start, and the fan 207 blows the wind out from the drainage hole 211 on the blowing pipe 209 to blow off the clear water remaining on the surface of the photovoltaic panel to avoid the remaining clear water from leaving water stains on the photovoltaic panel after drying up, and the walking frame 203 is driven by the drive motor 202 to perform a reciprocating motion to increase the air-drying effect.

[0027] Specifically, the counting control box 3 includes an installation box 31, which is fixedly connected to the support plate 14. The installation box 31 is fixedly connected with an electricity meter 32 electrically connected to the photovoltaic panel. The installation box 31 is fixedly connected with an MCU microcontroller 33, a first wireless receiver 35 and a first wireless signal transmitter 34. The MCU microcontroller 33 is electrically connected to the fan 207, the solenoid valve 208, the drive motor 202, the electricity meter 32, the first wireless signal transmitter 34, the first wireless receiver 35 and the external power supply.

[0028] The electricity meter 32 can record the numerical value of the electricity generated by the photovoltaic panel in a period of time, and send the numerical value to the MCU microcontroller 33. The MCU microcontroller 33 sends the numerical value to the first wireless signal transmitter 34. At the same time, the MCU microcontroller 33 can control the start and stop of the fan 207, the solenoid valve 208, and the drive motor 202.

[0029] Specifically, the monitoring station 4 includes a monitoring station body 41, the interior of which is fixedly connected with a motherboard 42 with a CPU, a second wireless transmitter 46 and a second wireless receiver 43, and the upper front side of the monitoring station body 41 is fixedly connected with a display screen 44 and an operation panel 45, the motherboard 42 is electrically connected to the display screen 44, the operation panel 45, the second wireless receiver 43, the second wireless transmitter 46 and an external power supply, and the second wireless receiver 43 is signal-connected to the first wireless signal transmitter 34.

[0030] The second wireless receiver 43 can receive the data sent by the first wireless signal transmitter 34 and compare the data to determine whether the photovoltaic panel is damaged.

[0031] The second wireless transmitter 46 can transmit the command of the monitoring station 4 into the counting control box 3 .

[0032] Working principle: When the utility model is in use, the photovoltaic panel adjustment support frame 1 is fixed on the fixed point, and the angle of the photovoltaic panel connecting plate 18 is adjusted, and then the photovoltaic panel is fixed on the photovoltaic panel connecting plate 18. At the same time, the photovoltaic panel is electrically connected to the counting control box 3, and the counting control box 3 is connected to the monitoring station 4 signal. At the same time, the monitoring station 4 is connected to the signals of multiple counting control boxes 3 within the same range for data comparison of power generation. When the photovoltaic panel generates electricity, the amount of electricity generated in a period of time (two hours or more hours) will be recorded in the counting control box 3 and sent back to the monitoring station 4 by the counting control box 3. The monitoring station 4 will compare the data of power generation of all connected photovoltaic panels. The photovoltaic panels with large data differences are compared. If the data are significantly different, it can be determined that the photovoltaic panel with a large data difference is damaged or that there is a lot of dust on the surface of the photovoltaic panel. The monitoring station 4 will issue an instruction for a single cleaning of the photovoltaic panel to the counting control box 3, and the counting control box 3 will start the cleaning dryer 2 to clean the surface of the photovoltaic panel, and record and compare the power generation in the next time period. If the data difference is still large, it can be determined that the photovoltaic panel with a large data difference is damaged and displayed on the display screen 44. At this time, the maintenance personnel can watch the records on the display screen and carry out targeted maintenance, thereby reducing the workload of the maintenance personnel. At the same time, it can be determined with a high probability that the photovoltaic panel is damaged, reducing the complexity of the maintenance personnel's inspection.

[0033] Based on the above operations, the device can manually start the cleaning dryer 2 through the operation panel 45 on the monitoring station 4 to perform regular cleaning of all its photovoltaic panels to prevent all photovoltaic panels from being covered with dust, which would cause the device to be unable to perform correct data comparison and thus be unable to perform the above operation process.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fault collection and repair device for a photovoltaic power station, comprising a photovoltaic panel adjustment support frame (1), characterized in that: The upper end of the photovoltaic panel adjustment support frame (1) is equipped with a cleaning air dryer (2), and a counting control box (3) electrically connected to the photovoltaic panel is installed on the photovoltaic panel adjustment support frame (1). The cleaning air dryer (2) is electrically connected to the counting control box (3), and the counting control box (3) is signal-connected to a monitoring station (4).

2. According to claim 1, a fault collection and repair device for photovoltaic power station, characterized in that: The photovoltaic panel adjustment support frame (1) comprises two front support legs (11) and two rear support legs (12); a crossbeam (13) is fixedly connected between two adjacent front support legs (11), between two adjacent rear support legs (12), and between adjacent front support legs (11) and rear support legs (12); a support plate (14) is fixedly connected between two opposite crossbeams (13); a lifting adjustment component (15) is rotatably connected to the top end of the front support leg (11); a sliding sleeve (16) is installed at the upper end of the lifting adjustment component (15); a hinge block (17) is fixedly connected to the top end of the rear support leg (12); a photovoltaic panel connecting plate (18) is rotatably connected to the hinge block (17); and the sliding sleeve (16) is fixedly connected to the bottom surface of the photovoltaic panel connecting plate (18).

3. The fault collection and repair device for photovoltaic power station according to claim 2 is characterized in that: The lifting and lowering adjustment component (15) comprises a mounting block (151), the mounting block (151) is fixedly connected to the upper end of the front supporting leg (11), a threaded barrel (152) is rotatably connected to the mounting block (151), the upper end of the threaded barrel (152) is fixedly connected to a rotating handle (153), a threaded column (154) is screwed into the threaded barrel (152), the top end of the threaded column (154) is fixedly connected to a connecting cross bar (155), the connecting cross bar (155) is sleeved in the sliding sleeve (16), and both ends of the connecting cross bar (155) extend to the outside of the sliding sleeve (16) and are fixedly connected to a rotating limit block (156), and the rotating limit block (156) is limited by the sliding sleeve (16).

4. The fault collection and repair device for photovoltaic power station according to claim 3 is characterized in that: The cleaning air dryer (2) comprises two slide rails (201) and a driving motor (202), wherein the two slide rails (201) are respectively fixedly connected to the two transverse end surfaces of the photovoltaic panel connecting plate (18), and a walking frame (203) is slidably connected between the two slide rails (201), and both ends of the walking frame (203) located on the lower side of the photovoltaic panel connecting plate (18) are screwed with lead screws (204), and the two lead screws (204) are rotatably connected to the bottom surface of the photovoltaic panel connecting plate (18), and the lower ends of the two lead screws (204) are fixedly connected to sprockets (205), and a chain belt (206) is commonly sleeved between the two sprockets (205), and the driving motor (202) is connected to the photovoltaic panel connecting plate (18). 8), and the output end of the driving motor (202) is fixedly connected to the lower end of one of the lead screws (204); the two ends of the bottom surface of the walking frame (203) are respectively fixedly connected to a fan (207) and a solenoid valve (208); the solenoid valve (208) is connected to a water pipe connected to an external water source; the walking frame (203) is fixedly connected to a blow pipe (209) and a drain pipe (210); the blow pipe (209) and the drain pipe (210) are evenly provided with drainage holes (211) inclined forward; the blow pipe (209) is fixedly connected to the output end of the fan (207); and the drain pipe (210) is fixedly connected to the solenoid valve (208).

5. The fault collection and repair device for photovoltaic power station according to claim 4 is characterized in that: The counting control box (3) comprises an installation box (31), the installation box (31) is fixedly connected to the support plate (14), an electricity meter (32) electrically connected to the photovoltaic panel is fixedly connected inside the installation box (31), an MCU single chip computer (33), a first wireless receiver (35) and a first wireless signal transmitter (34) are fixedly connected inside the installation box (31), and the MCU single chip computer (33) is electrically connected to the fan (207), the solenoid valve (208), the drive motor (202), the electricity meter (32), the first wireless signal transmitter (34), the first wireless receiver (35) and an external power source.

6. The fault collection and repair device for photovoltaic power station according to claim 5, characterized in that: The monitoring station (4) comprises a monitoring station body (41), the interior of which is fixedly connected a main board (42) with a CPU, a second wireless transmitter (46) and a second wireless receiver (43), the upper front side of the monitoring station body (41) is fixedly connected a display screen (44) and an operation panel (45), the main board (42) is electrically connected to the display screen (44), the operation panel (45), the second wireless receiver (43), the second wireless transmitter (46) and an external power source, the second wireless receiver (43) is signal-connected to the first wireless signal transmitter (34), and the second wireless transmitter (46) is electrically connected to the first wireless receiver (35).