Film removing machine for glass production
By adjusting the photoelectric sensing assembly to the feed end of the conveyor belt group, real-time detection and feedback of the glass position are achieved, the problem of hysteresis of film removal is solved, and the efficiency and quality of film removal is improved.
Patent Information
- Application Number
- CN202420954695.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The film removal recognition lag of existing glass film removal machines results in unclear film removal on the glass surface between the film removal sensor and the film removal mechanism, and manual film removal is required.
Adjust the photoelectric sensing assembly to the feed end of the conveyor belt group so that the glass can move to the membrane removal mechanism on the conveyor belt group, and the photoelectric sensing assembly can induce and transmit the glass position in real time, feed back to the control system, and control the membrane removal mechanism to perform membrane removal operations.
The problem of unclean glass film removal caused by the photoelectric sensing module being located at the back end of the membrane removal mechanism is solved, avoiding the need for subsequent manual film removal, and improving the efficiency and quality of film removal.
Smart Images

Figure CN222551448U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hollow glass production equipment, in particular to a film removing machine for glass production. Background Art
[0002] Insulating glass is a kind of high-efficiency soundproof and heat-insulating architectural glass material made by injecting insulating air or gas between two or more pieces of glass. Some insulating glass is produced by bonding colored glass and white glass together to form insulating glass, in which the white glass faces inward and the colored glass faces outward to reflect sunlight. There are metal films such as silver plating on the surface of the colored glass. If it is not removed, it will affect the subsequent bonding. In the film removal equipment of our company's existing insulating glass production line, since the photoelectric sensor is located at the discharge end of the film removal mechanism, the photoelectric sensor will recognize the glass only after one end of the glass to be removed passes through the film removal mechanism, and the film removal mechanism will start to work. This will result in the glass between the sensor at the rear end and the film removal mechanism not being removed, resulting in unclean film removal, and manual film removal is required later. Utility Model Content
[0003] In order to solve the technical problems that the above existing glass film removal machines have delayed film removal recognition, the glass surface between the film removal sensor and the film removal mechanism is not cleanly removed, and subsequent manual film removal is still required, the utility model provides a film removal machine for glass production.
[0004] The technical solution of the utility model is achieved through the following scheme: a film removal machine for glass production, including a conveying base, a conveying support plate, an auxiliary wheel group and a film removal mechanism, the conveying base is arranged on a foundation, the conveying support plate is inclinedly arranged on the rear side of the conveying base, the auxiliary wheel group is installed on the conveying support plate, and the film removal mechanism is arranged on the front side of the conveying support plate; it is characterized in that: a conveyor belt group is arranged on the conveying base, and the conveyor belt group passes through and connects the conveying support plate and the film removal mechanism; one side of the film removal mechanism is the feeding end of the conveyor belt group, and a photoelectric sensor component is arranged on the conveying base close to the feeding end of the conveyor belt group, and the film removal mechanism, the conveyor belt group and the photoelectric sensor component are respectively communicated and connected to the control system.
[0005] By using the above technical solution, the photoelectric sensor component used for detecting and feeding back the glass transmission position in the original film removal machine is adjusted to the feed end of the conveyor belt group, so that before the glass moves on the conveyor belt group to the film removal mechanism, the photoelectric sensor component can sense and transmit the position of the glass in real time, and feed back to the control system. Then the control system controls the film removal mechanism to remove the film from the glass, thereby solving the problem that the original photoelectric sensor component is located at the rear end of the film removal mechanism, resulting in unclean film removal of the glass and requiring secondary manual film removal.
[0006] Preferably, the photoelectric sensing assembly includes an adjustable mounting seat and a photoelectric sensor; the adjustable mounting seat is detachably connected to the conveying base, the photoelectric sensor is fixedly connected to the adjustable mounting seat, and the photoelectric sensor is communicatively connected to the control system.
[0007] Preferably, the adjustable mounting seat comprises a fixed vertical pole and a displacement cross bar; the fixed vertical pole is fixedly mounted on the conveying base, and the fixed vertical pole is lockably connected to the displacement cross bar in a sliding manner; a photoelectric sensor is mounted on one end of the displacement cross bar.
[0008] By using the above technical solution, the adjustable mounting seat is used to adjust the vertical and horizontal positions of the photoelectric sensor to adjust the photoelectric sensor to a suitable detection position to ensure the film removal effect of the film removal mechanism.
[0009] Preferably, the conveyor belt group includes a driving motor, a driving roller, a conveyor belt and a conveyor block group. The driving motor is connected to the conveyor belt via the driving roller, and a plurality of conveyor block groups are fixedly mounted on the conveyor belt.
[0010] Preferably, the conveying block group includes a fixed block and a replacement block, the fixed block is fixedly mounted on the conveyor belt, and the fixed block is connected to the replacement block by mortise and tenon joints.
[0011] Preferably, the replacement block is a polyethylene pad.
[0012] By using the above technical solution, the belt drive method of the conveyor belt replaces the traditional wheel rolling drive method, so as to avoid the problem that after long-term use, the friction between the wheel and the bottom surface of the glass causes surface cracks to form transmission dents, resulting in unstable transmission and friction and slippage affecting the smoothness of transmission, and the need to frequently replace the transmission wheel. The belt drive method uses the conveyor belt as the transmission mechanism and the conveyor belt group as the glass supporting mechanism. The number of relative frictions between the transmission block group and the glass is small, which has less impact on surface cracks and increases the service life. In addition, the replacement blocks with mortise and tenon connections are more convenient to replace than those with wheel drive.
[0013] In summary, the utility model has the following beneficial effects:
[0014] 1. The utility model of the film removal machine for glass production adjusts the photoelectric sensor component used for detecting and feeding back the glass transmission position in the original film removal machine to the feeding end of the conveyor belt group, so that before the glass moves on the conveyor belt group to the film removal mechanism, the photoelectric sensor component can sense and transmit the position of the glass in real time, and feed back to the control system, and then the control system controls the film removal mechanism to remove the film from the glass, thereby solving the problem that the original photoelectric sensor component is located at the rear end of the film removal mechanism, resulting in unclean film removal of the glass and requiring secondary manual film removal.
[0015] 2. Furthermore, the adjustable mounting seat is used to adjust the vertical and horizontal positions of the photoelectric sensor to adjust the photoelectric sensor to a suitable detection position to ensure the film removal effect of the film removal mechanism.
[0016] 3. Again, the belt drive method of the conveyor belt is used instead of the traditional wheel rolling drive method to avoid the problem that after long-term use, the friction between the wheel and the bottom surface of the glass causes surface cracks to form transmission dents, resulting in unstable transmission and friction and slippage affecting the smoothness of transmission, and the need to frequently replace the transmission wheel. The belt drive method uses the conveyor belt as the transmission mechanism and the conveyor belt group as the glass supporting mechanism. The number of relative frictions between the transmission block group and the glass is small, which has less impact on surface cracks and increases the service life. The replacement blocks connected by mortise and tenon joints are more convenient to replace than wheel drive. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of a pad paper cutting device for glass production according to the utility model;
[0018] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at point A;
[0019] Figure 3 is a schematic diagram of a bearing bracket and its installation structure;
[0020] Figure 4 It is a schematic diagram of the cutting frame and its installation structure;
[0021] Figure 5 It is a schematic diagram of the guide roller drive mechanism and its installation structure.
[0022] Explanation of the reference numerals: 1. Conveying base; 2. Conveying support plate; 3. Auxiliary wheel group; 4. Film removal mechanism; 5. Conveyor belt group; 51. Driving motor; 52. Driving roller; 53. Conveyor belt; 54. Conveying block group; 541. Fixed block; 542. Replacement block; 6. Photoelectric sensor assembly; 61. Adjustable mounting seat; 611. Fixed vertical pole; 612. Displacement cross bar; 62. Photoelectric sensor. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. The present invention is further described in detail below in conjunction with the accompanying drawings.
[0025] Embodiment 1:
[0026] This embodiment provides a film removal machine for glass production, such as Figure 1-5 As shown, a film removal machine for glass production comprises a conveying base 1, a conveying support plate 2, an auxiliary wheel group 3 and a film removal mechanism 4. The conveying base 1 is arranged on a foundation as a supporting mechanism for the entire base. The conveying support plate 2 is arranged obliquely on the rear side of the conveying base 1 to better support the back of the glass. The conveying support plate 2 serves as a back support mechanism for the glass, and a plurality of auxiliary wheel groups 3 are installed thereon. The auxiliary wheel group 3 adopts rollers and is rotatably installed on the conveying support plate 2 without power drive, and is rollingly connected with the back of the glass to ensure the stability of glass conveying; a film removal mechanism 4 is arranged on the front side of the conveying support plate 2; the film removal mechanism 4 is used for removing the film from the glass; a conveyor belt group 5 is arranged on the conveying base 1, and the conveyor belt group 5 serves as a back support mechanism for glass conveying. The main power mechanism runs through the conveying base 1 between the conveying support plate 2 and the film removal mechanism 4, on which the glass sheet is supported, and the glass sheet is transmitted through the film removal mechanism 4; one side of the film removal mechanism 4 is the feeding end of the conveyor belt group 5, that is, the glass to be film removed enters the feeding end of the film removal mechanism 4, and a photoelectric sensor component 6 is arranged on the conveying base 1 near the feeding end of the conveyor belt group 5, and the film removal mechanism 4, the conveyor belt group 5 and the photoelectric sensor component 6 are respectively communicated and connected to the control system; when the glass sheet is transmitted on the conveyor belt group 5, the photoelectric sensor component 6 located at the feeding end first detects the position of the glass sheet, and the signal is transmitted to the control system, and the control system controls the film removal mechanism 4 to work, thereby performing the film removal operation on the initial end of the glass sheet.
[0027] As one specific implementation method, Figure 5 As shown, the photoelectric sensing assembly 6 includes an adjustable mounting seat 61 and a photoelectric sensor 62; the adjustable mounting seat 61 is detachably connected to the conveying base 1 to adjust the height position of the photoelectric sensor 62 and the lateral position between the photoelectric sensor 62 and the film removal mechanism 4; the photoelectric sensor 62 is fixedly connected to the adjustable mounting seat 61, and the photoelectric sensor 62 is communicated and connected to the control system; specifically: the adjustable mounting seat 61 includes a fixed vertical pole 611 and a displacement cross bar 612; the fixed vertical pole 611 is fixedly mounted on the conveying base 1, preferably fixed by bolts; the displacement cross bar 612 is slidably connected to the fixed vertical pole 611 and can be locked; a sliding groove is provided on the displacement cross bar 612, which is bolted to the top of the fixed vertical pole 611, and the photoelectric sensor 62 is installed at one end of the displacement cross bar 612 to adjust the relative position of the photoelectric sensor 62.
[0028] As one specific implementation method, Figure 3As shown, the conveyor belt group 5 includes a driving motor 51, a driving roller 52, a conveyor belt 53 and a conveyor block group 54. The driving motor 51 is fixedly installed at the rear of the conveying base 1. The driving roller 52 is rotatably installed along the axial direction of the conveying base 1. The conveyor belt 53 is wound around a plurality of driving rollers 52; one group of driving rollers 52 is connected to the output end of the driving motor 51, and a plurality of conveyor block groups 54 are fixedly installed on the conveyor belt 53 to support the glass sheets; specifically, the conveyor block group 54 includes a fixed block 541 and a replacement block 542, and a plurality of fixed blocks 541 are fixedly installed at intervals on the conveying surface of the conveyor belt 53. A single group of fixed blocks 541 is connected with a replacement block 542 by mortise and tenon joints. The replacement block 542 of the mortise and tenon joint structure is more convenient for replacing the driving roller. The replacement block 542 preferably adopts a polyethylene pad. The polyethylene pad has better wear resistance, reduces the rolling friction and cutting of the supporting surface during the transportation of the glass sheets, and increases the service life.
[0029] The working principle of the utility model is as follows: the glass sheet to be defilmed is placed on the conveyor belt group 5, the driving motor 51 is operated, and the conveyor belt 53 is controlled to perform belt transmission, so that the conveying block group 54 on it can move accordingly, thereby driving the transmission movement of the glass sheet; when the glass sheet is transmitted to the feeding end of the defilming mechanism 4, the photoelectric sensor first detects the position of the glass sheet, and the signal is transmitted to the control system, and the control system controls the defilming mechanism 4 to work, so that the defilming operation can be performed on the initial end of the glass sheet.
[0030] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A film removal machine for glass production, comprising a conveying base (1), a conveying support plate (2), an auxiliary wheel group (3) and a film removal mechanism (4), wherein the conveying base (1) is arranged on a foundation, the conveying support plate (2) is arranged obliquely at the rear side of the conveying base (1), the auxiliary wheel group (3) is installed on the conveying support plate (2), and the film removal mechanism (4) is arranged at the front side of the conveying support plate (2); the characteristics are: A conveyor belt group (5) is arranged on the conveying base (1), and the conveyor belt group (5) passes through and connects between the conveying support plate (2) and the film removal mechanism (4); one side of the film removal mechanism (4) is the feeding end of the conveyor belt group (5), and a photoelectric sensor component (6) is arranged on the conveying base (1) near the feeding end of the conveyor belt group (5); the film removal mechanism (4), the conveyor belt group (5) and the photoelectric sensor component (6) are respectively connected to the control system in a communication manner; The photoelectric sensor assembly (6) comprises an adjustable mounting seat (61) and a photoelectric sensor (62); the adjustable mounting seat (61) is detachably connected to the conveying base (1), the photoelectric sensor (62) is fixedly connected to the adjustable mounting seat (61), and the photoelectric sensor (62) is communicatively connected to the control system; The conveyor belt group (5) comprises a driving motor (51), a driving roller (52), a conveyor belt (53) and a conveyor block group (54); the driving motor (51) is connected to the conveyor belt (53) via the driving roller (52); and a plurality of conveyor block groups (54) are fixedly mounted on the conveyor belt (53); The conveying block group (54) comprises a fixed block (541) and a replacement block (542); the fixed block (541) is fixedly mounted on the conveying belt (53); and the fixed block (541) and the replacement block (542) are connected by mortise and tenon joints.
2. A film removal machine for glass production according to claim 1, characterized in that: The adjustable mounting seat (61) comprises a fixed vertical rod (611) and a displacement cross rod (612); the fixed vertical rod (611) is fixedly mounted on the conveying base (1), and the fixed vertical rod (611) is lockably slidably connected to the displacement cross rod (612); a photoelectric sensor (62) is mounted on one end of the displacement cross rod (612).
3. The film removal machine for glass production according to claim 1, characterized in that: The replacement block (542) is a polyethylene pad.