Ultrasonic automatic cleaning device

By designing automatic clamping and moving components in an ultrasonic cleaning machine, the problem of low manual handling efficiency is solved, and the automatic cleaning and drying of workpieces is realized, which improves cleaning efficiency and saves labor costs.

CN222551559UActive Publication Date: 2025-03-04CHANGZHOU QUNGAO SCI & TECH CO LTD
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Patent Information

Application Number
CN202421244205.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-04
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

When existing ultrasonic cleaning machines clean workpieces of complex shapes or heavy weight, manual handling efficiency is low, resulting in reduced cleaning efficiency.

Method used

An ultrasonic automatic cleaning device is designed, using a clamping assembly, a first moving assembly and a second moving assembly, and the automatic clamping and movement of the cleaning box is realized through a servo motor and a driving cylinder to complete the cleaning process.

Benefits of technology

Automatic cleaning and drying of workpieces is realized, reducing the need for manual handling, improving cleaning efficiency and saving labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ultrasonic cleaning equipment, and discloses an ultrasonic automatic cleaning device which comprises a cleaning machine body, a first ultrasonic cleaning tank, a second ultrasonic cleaning tank, a bubbling cleaning tank and a fan drying tank are arranged on the cleaning machine body, and a cleaning box internally provided with workpieces is arranged on one side of the cleaning machine body. By arranging the clamping assembly, the first moving assembly and the second moving assembly, when a workpiece is subjected to ultrasonic cleaning, the second moving assembly enables the clamping assembly to move left and right, and the first moving assembly enables the clamping assembly to move up and down, so that the clamping assembly can move and clamp and fix a cleaning box; then the cleaning box enters the first ultrasonic cleaning tank, the second ultrasonic cleaning tank, the bubbling cleaning tank and the fan drying tank in sequence to complete cleaning, and finally the cleaned workpiece is moved to the initial position to be conveniently taken away by a worker.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning equipment, in particular to an ultrasonic automatic cleaning device. Background Art

[0002] At present, ultrasonic cleaning machine is a cleaning machine that adopts ultrasonic cleaning method. Conventional cleaning machines are used to clean workpieces. When the surface of the workpiece is relatively complex, such as some mechanical parts with uneven surfaces and blind holes, the cleaning may not be thorough or cannot be cleaned. The penetration and cavitation shock waves generated when ultrasonic waves propagate in the medium can easily clean parts with complex shapes and inner cavities. Therefore, for general degreasing, rust prevention, phosphating and other process processes, it only takes two or three minutes to complete under the action of ultrasonic waves. The speed can be increased by several to dozens of times compared with traditional methods, and the cleanliness can also reach high standards. Because ultrasonic cleaning machines are widely used, it is necessary to optimize the use of ultrasonic cleaning machines.

[0003] For example, an ultrasonic cleaning machine device is disclosed in the Chinese utility model patent with the announcement number CN205324274U. Although the above-mentioned prior art can clean the workpiece in all directions by driving the cleaning container to rotate through the driving device and has a good cleaning effect, the workpiece is placed in the cleaning device and is manually carried, and the weight of the workpiece is different. Not only does it require more care when carrying a heavier workpiece, but the carrying speed will also be reduced. In addition, manual handling requires a rest after a period of time, which greatly affects the cleaning efficiency of the cleaning device and reduces the efficiency of workpiece production cleaning. Therefore, it is necessary to design an ultrasonic automatic cleaning device that can replace manual handling for cleaning. Utility Model Content

[0004] In order to solve the technical problem that when manually carrying and cleaning workpieces, the cleaning efficiency becomes low due to low carrying efficiency, the utility model provides an ultrasonic automatic cleaning device.

[0005] The utility model is implemented by the following technical scheme: an ultrasonic automatic cleaning device, including a cleaning machine body, on which a first ultrasonic cleaning tank, a second ultrasonic cleaning tank, a bubbling cleaning tank and a fan drying tank are arranged, one side of the cleaning machine body is provided with a cleaning box with workpieces inside, one side of the cleaning machine body is provided with a clamping assembly for moving and clamping the cleaning box, one side of the clamping assembly is provided with a first moving assembly for allowing the clamping assembly to move up and down, one side of the first moving assembly is provided with a second moving assembly for allowing the first moving assembly to move left and right, and the second moving assembly includes a moving platform installed on one side of the cleaning machine body, an electric control slide rail installed on the moving platform and a moving plate installed on the electric control slide rail.

[0006] Through the above technical solution, when cleaning the workpiece, the first moving component and the second moving component cooperate to move the clamping component and clamp the cleaning box, and then move the cleaning box to enter the first ultrasonic cleaning tank, the second ultrasonic cleaning tank, the bubbling cleaning tank and the fan drying tank to complete the cleaning process.

[0007] As a further improvement of the above scheme, a sliding opening is opened on one side of the movable plate, and the first movable component includes a servo motor fixedly mounted on the movable plate, a driving gear fixedly mounted on the output shaft of the servo motor, a rack meshingly connected to one side of the driving gear, and a connecting column fixedly mounted on one side of the rack, and one end of the connecting column passes through the sliding opening and is fixedly mounted with a fixed plate.

[0008] Through the above technical solution, the rotation of the servo motor will cause the connecting column to move up and down with the clamping assembly, thereby clamping and moving the cleaning box.

[0009] As a further improvement of the above solution, sliding bars with sliding grooves are fixedly installed on both sides of the connecting column, and limit blocks are slidably arranged on the two sliding bars. A connecting plate fixedly installed with the movable plate is fixedly installed on one side of the two limit blocks.

[0010] Through the above technical solution, when the connecting column slides up and down, the sliding bar cooperates with the limit block connecting plate to prevent the connecting column from tilting.

[0011] As a further improvement of the above scheme, the clamping assembly includes two driving cylinders fixedly installed on one side of the fixed plate, a first clamping plate fixedly installed on the pushing end of each driving cylinder, and a second clamping plate fixedly installed on one side of each first clamping plate, wherein the first clamping plate is adapted to the adjacent second clamping plate.

[0012] Through the above technical solution, the cylinder moves the first clamping plate, thereby clamping and fixing the cleaning box.

[0013] As a further improvement of the above solution, a pushing cylinder is provided on one side of the cleaning machine body, a cover plate is fixedly installed on the pushing end of the pushing cylinder, and both sides of the cover plate are slidably matched with limit strips fixedly installed with the cleaning machine body.

[0014] Through the above technical solution, the cover plate can slide to the top of the fan drying tank to assist in drying.

[0015] As a further improvement of the above solution, a plurality of protection frames are fixedly mounted on one side of the cleaning machine body, each of the protection frames is provided with an openable glass protection plate, and a taking port is provided on one side of one of the glass protection plates.

[0016] Through the above technical solution, accidental damage to multiple components can be avoided.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The utility model provides a clamping component, a first moving component and a second moving component. When the workpiece is ultrasonically cleaned, the second moving component allows the clamping component to move left and right, and the first moving component allows the clamping component to move up and down. In this way, the clamping component can be moved to clamp and fix the cleaning box, and then the cleaning box is allowed to enter the first ultrasonic cleaning tank, the second ultrasonic cleaning tank, the bubbling cleaning tank and the fan drying tank in sequence to complete the cleaning. Finally, the cleaned workpiece is moved to the initial position for workers to take away. This arrangement can not only automatically perform ultrasonic cleaning and drying on the workpiece, but also reduce the number of staff performing ultrasonic cleaning, thereby saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model having a second moving component;

[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the structure of the utility model having a first moving component;

[0022] Figure 4 It is a schematic diagram of the structure of the clamping assembly of the utility model.

[0023] Description of main symbols:

[0024] 1. Cleaning machine body; 2. First ultrasonic cleaning tank; 3. Second ultrasonic cleaning tank; 4. Bubble cleaning tank; 5. Fan drying tank; 6. Cleaning box; 701. Driving cylinder; 702. First clamping plate; 703. Second clamping plate; 801. Servo motor; 802. Driving gear; 803. Rack; 804. Connecting column; 901. Moving platform; 902. Electric control slide rail; 903. Moving plate; 10. Fixed plate; 11. Pushing cylinder; 12. Cover plate; 13. Limiting strip; 14. Protection frame; 15. Glass protection plate. DETAILED DESCRIPTION

[0025] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0026] Please combine Figure 1-Figure 4, an ultrasonic automatic cleaning device of the present embodiment includes a cleaning machine body 1, on which a first ultrasonic cleaning tank 2, a second ultrasonic cleaning tank 3, a bubbling cleaning tank 4 and a fan drying tank 5 are arranged, a cleaning box 6 with a workpiece inside is arranged on one side of the cleaning machine body 1, a clamping component for moving and clamping the cleaning box 6 is arranged on one side of the cleaning machine body 1, a first moving component for allowing the clamping component to move up and down is arranged on one side of the clamping component, a second moving component for allowing the first moving component to move left and right is arranged on one side of the first moving component, the second moving component includes a moving platform 901 installed on one side of the cleaning machine body 1, an electric control slide rail 902 installed on the moving platform 901 and a moving plate 903 installed on the electric control slide rail 902, when cleaning the workpiece, the first moving component and the second moving component cooperate to move the clamping component and clamp the cleaning box 6, and then move the cleaning box 6 to enter the first ultrasonic cleaning tank 2, the second ultrasonic cleaning tank 3, the bubbling cleaning tank 4 and the fan drying tank 5 to complete the cleaning process.

[0027] Combination Figure 1 , Figure 3 and Figure 4 A sliding opening is provided on one side of the movable plate 903, and the first movable component includes a servo motor 801 fixedly mounted on the movable plate 903, a driving gear 802 fixedly mounted on the output shaft of the servo motor 801, a rack 803 meshingly connected to one side of the driving gear 802, and a connecting column 804 fixedly mounted on one side of the rack 803, one end of the connecting column 804 passes through the sliding opening and is fixedly mounted with a fixed plate 10, and sliding bars with sliding grooves are fixedly mounted on both sides of the connecting column 804, and limit blocks are slidably arranged on the two sliding bars, and a connecting plate fixedly mounted on one side of the two limit blocks is fixedly mounted with a connecting plate fixedly mounted on the movable plate 903. When the servo motor 801 rotates, the connecting column 804 will move the clamping component up and down, thereby clamping and moving the cleaning box 6.

[0028] Combination Figure 4 The clamping assembly includes two driving cylinders 701 fixedly installed on one side of the fixed plate 10, a first clamping plate 702 fixedly installed at the pushing end of each driving cylinder 701, and a second clamping plate 703 fixedly installed on the fixed plate 10 is arranged on one side of each first clamping plate 702. The first clamping plate 702 is adapted to the adjacent second clamping plate 703. The driving cylinder 701 moves the first clamping plate 702, thereby achieving clamping and fixing of the cleaning box 6.

[0029] Combination Figure 1 and Figure 3A pushing cylinder 11 is provided on one side of the cleaning machine body 1, and a cover plate 12 is fixedly installed on the pushing end of the pushing cylinder 11. Both sides of the cover plate 12 are slidably matched with limit strips 13 fixedly installed with the cleaning machine body 1. The cover plate 12 can slide to the top of the fan drying tank 5 to assist drying.

[0030] Combination Figure 2 A plurality of protection frames 14 are fixedly mounted on one side of the cleaning machine body 1, and each protection frame 14 is provided with an openable glass protection plate 15, and a take-out opening is provided on one side of one of the glass protection plates 15.

[0031] The implementation principle of an ultrasonic automatic cleaning device in the embodiment of the present application is as follows: a sensor is generally installed inside the existing cleaning machine body 1. When the water temperature reaches a certain level, the staff puts the cleaning box 6 containing the workpieces through the access port at a fixed position on the cleaning machine body 1, and the movable plate 903 is driven to move above the cleaning box 6. The servo motor 801 is started to rotate the driving gear 802, so that the rack 803 brings the connecting column 804 down, and the descent of the connecting column 804 brings the fixed plate 10 down. The two driving cylinders 701 are started to move the first clamping plate 702 to close. During this process, the pull ring of the cleaning box 6 is hooked, so that the cleaning box 6 can be lifted up and placed in the first ultrasonic cleaning tank 2, the second ultrasonic cleaning tank 3, the bubbling cleaning tank 4 and the fan drying tank 5 in sequence according to the cleaning process. When entering each tank, the cleaning equipment of the tank can be started by pressing a button for cleaning, and the time can be set by using the built-in touch screen. When the first ultrasonic cleaning tank 2, the second ultrasonic cleaning tank 3, the bubbling cleaning tank 4 and the fan drying tank 5 are closed, the cleaning box 6 can be lifted up and placed in the first ultrasonic cleaning tank 2, the second ultrasonic cleaning tank 3, the bubbling cleaning tank 4 and the fan drying tank 5 in sequence. When entering each tank, the cleaning equipment of the tank can be started by pressing a button for cleaning, and the time can be set by using the built-in touch screen. After the cleaning of the workpiece is completed, the cleaning box 6 will return to its original position under the movement of the first moving assembly, the second moving assembly and the clamping assembly, so that the staff can take it away.

[0032] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. An ultrasonic automatic cleaning device, comprising a cleaning machine body (1), wherein the cleaning machine body (1) is provided with a first ultrasonic cleaning tank (2), a second ultrasonic cleaning tank (3), a bubbling cleaning tank (4) and a fan drying tank (5), and a cleaning box (6) containing a workpiece is provided on one side of the cleaning machine body (1), characterized in that: A clamping assembly for moving and clamping a cleaning box (6) is provided on one side of the cleaning machine body (1); a first moving assembly for allowing the clamping assembly to move up and down is provided on one side of the clamping assembly; a second moving assembly for allowing the first moving assembly to move left and right is provided on one side of the first moving assembly; the second moving assembly comprises a moving platform (901) mounted on one side of the cleaning machine body (1), an electric control slide rail (902) mounted on the moving platform (901), and a moving plate (903) mounted on the electric control slide rail (902).

2. An ultrasonic automatic cleaning device as claimed in claim 1, characterized in that: A sliding opening is provided on one side of the movable plate (903) and passes through the movable plate (903). The first movable assembly comprises a servo motor (801) fixedly mounted on the movable plate (903), a driving gear (802) fixedly sleeved on the output shaft of the servo motor (801), a rack (803) meshingly connected to one side of the driving gear (802), and a connecting column (804) fixedly mounted on one side of the rack (803), wherein one end of the connecting column (804) passes through the sliding opening and is fixedly mounted with a fixed plate (10).

3. An ultrasonic automatic cleaning device as claimed in claim 2, characterized in that: Sliding bars with sliding grooves are fixedly installed on both sides of the connecting column (804), and limit blocks are slidably provided on the two sliding bars. A connecting plate fixedly installed with the moving plate (903) is fixedly installed on one side of the two limit blocks.

4. An ultrasonic automatic cleaning device as claimed in claim 2, characterized in that: The clamping assembly comprises two driving cylinders (701) fixedly mounted on one side of a fixed plate (10), a first clamping plate (702) fixedly mounted on the pushing end of each driving cylinder (701), and a second clamping plate (703) fixedly mounted on the fixed plate (10) and arranged on one side of each first clamping plate (702), wherein the first clamping plate (702) is adapted to fit with an adjacent second clamping plate (703).

5. An ultrasonic automatic cleaning device as claimed in claim 1, characterized in that: A pushing cylinder (11) is provided on one side of the cleaning machine body (1), a cover plate (12) is fixedly mounted on the pushing end of the pushing cylinder (11), and both sides of the cover plate (12) are slidably matched with limit strips (13) fixedly mounted on the cleaning machine body (1).

6. An ultrasonic automatic cleaning device as claimed in claim 1, characterized in that: A plurality of protection frames (14) are fixedly mounted on one side of the cleaning machine body (1), each of the protection frames (14) being provided with an openable glass protection plate (15), and a taking opening being provided on one side of one of the glass protection plates (15).

Citation Information

Patent Citations

  • Ultrasonic cleaner device

    CN205324274U