Rapid drilling device for linear guide rail production and machining

Abstract

The utility model discloses a quick drilling device for producing and processing a linear guide rail, and relates to the technical field of drilling, the quick drilling device for producing and processing the linear guide rail comprises a base plate, the rear end of the top of the base plate is fixedly connected with a plurality of first mounting rods, and a punching assembly is mounted among the front ends of the first mounting rods; two first mounting plates and two cushion blocks are fixedly connected to the top of the base plate, a plurality of telescopic air cylinders are fixedly connected to the tops of the two first mounting plates, the output ends of the telescopic air cylinders are fixedly connected with protective layers, and a flushing assembly is mounted at the front end of the top of the base plate. According to the drill hole cleaning device, waste chips and cutting chips generated in the drill hole can be effectively cleaned, the drill hole is prevented from being accumulated and blocked, the drill hole is kept smooth, the opportunity that workers make contact with machine equipment and waste iron chips can be reduced, the operation risk is reduced, safety is improved, and meanwhile the labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of drilling, in particular to a fast drilling device for producing and processing linear guide rails. Background Art

[0002] Linear guides can be divided into three types: roller linear guides, cylindrical linear guides and ball linear guides. Linear guides are used in high-precision or high-speed linear reciprocating motion occasions. They can bear a certain torque and perform reciprocating linear motion in a given direction. With the rapid development of the equipment manufacturing industry, the industry's requirements for the accuracy of linear guides are becoming higher and higher. The machining accuracy of the guide mounting holes has a certain impact on its performance accuracy, so it is very necessary to improve the machining accuracy of the mounting holes. Several mounting holes need to be processed during the production process of the linear guide. The longer the linear guide is, the more mounting holes there are.

[0003] The existing device will produce a large amount of scrap iron filings while drilling, and needs to be manually cleaned up later. As a result, the manual cleaning of a large amount of scrap iron filings will increase the downtime and production cycle of the production line, affecting production efficiency and capacity. At the same time, it also increases labor costs and increases the overall safety risks of the equipment.

[0004] Therefore, there is an urgent need to provide a fast drilling device for linear guide rail production and processing to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the disadvantages of the above-mentioned prior art and provide a fast drilling device for the production and processing of linear guide rails.

[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a rapid drilling device for the production and processing of linear guide rails, including a base plate, a plurality of first mounting rods are fixedly connected to the rear end of the top of the base plate, a punching assembly is installed between the front ends of the plurality of first mounting rods, two first mounting plates and two pads are fixedly connected to the top of the base plate, a plurality of telescopic cylinders are fixedly connected to the top of the two first mounting plates, a protective layer is fixedly connected to the output ends of the plurality of telescopic cylinders, and a flushing assembly is installed at the front end of the top of the base plate.

[0007] The utility model is further configured as follows: the base plate and the plurality of first mounting rods are an integrated structure, and the base plate and the plurality of first mounting rods are both made of high-carbon steel.

[0008] Through the above technical scheme, the base plate and the first mounting rod are not easily deformed or damaged when bearing loads, thereby improving the bearing capacity and stability of the overall structure. In addition, high-carbon steel has good wear resistance, which can extend the service life of the base plate and the first mounting rod and reduce maintenance and replacement costs caused by wear.

[0009] The utility model is further configured as follows: the punching assembly includes a sliding module fixedly connected between the front ends of multiple first mounting rods, the front end of the sliding module is fixedly connected to two connecting plates, the front ends of the two connecting plates are fixedly connected to lifting cylinders, the bottoms of the two lifting cylinders are fixedly connected to second mounting plates, and the bottoms of the two second mounting plates are installed with punchers.

[0010] Through the above technical solution, the sliding module is first started, so that the sliding module drives the two connecting plates to move left and right, and then the two connecting plates drive the corresponding lifting cylinders to move synchronously. The two lifting cylinders drive the corresponding second mounting plates and the punching machine to move synchronously until the punching machine reaches the specified position, and then the lifting cylinders are started to drive the second mounting plate and the punching machine to move up and down, so that the punching effect can be achieved.

[0011] The utility model is further configured as follows: a drill bit installed on one of the punching machines is larger than a drill bit installed on the other punching machine.

[0012] Through the above technical solution, the guide rail is first directly pierced through with a small drill bit, and then the guide rail is secondary processed with a large drill bit, so that each mounting hole is arranged in a T-shaped straight line. This can save the step of replacing the drill bit, thereby reducing the processing time and improving the processing efficiency of the device.

[0013] The utility model is further configured as follows: the rear ends of the plurality of protection layers are tightly fitted with the front ends of the corresponding telescopic cylinders, and the plurality of protection layers are made of rubber material.

[0014] Through the above technical solution, the rubber protective layer can reduce the friction when the processing guide rail contacts the telescopic cylinder, thereby extending the service life of both, absorbing part of the noise generated during processing, and reducing the noise level of the equipment during drilling.

[0015] The utility model is further configured as follows: the flushing assembly includes two second mounting rods fixedly connected to the front end of the top of the base plate, wherein a motor is installed on the top of the outer wall of one of the second mounting rods, a screw is fixedly connected to the motor output shaft, a slider is rotatably connected to the outer wall of the screw rod, a fixed plate is fixedly connected to the bottom of the slider, a connecting rod is fixedly connected to the bottom of the fixed plate, a spray gun is rotatably connected to the connecting rod, a water reservoir is fixedly connected between the inner walls of the two second mounting rods, and a water inlet is opened on one side of the front end of the water reservoir.

[0016] Through the above technical scheme, first, clean water is added to the water reservoir through the water inlet, and then the water in the water reservoir is pumped out through the spray gun for spraying and cleaning. Finally, the motor is started to drive the screw rod to rotate. When the screw rod rotates, it will drive the slider to move left and right. The slider drives the fixed plate to move synchronously, the fixed plate drives the connecting rod to move synchronously, and the connecting rod drives the spray gun to move synchronously, thereby achieving the effect of automatically cleaning iron filings.

[0017] The utility model is further configured as follows: a screw rod is rotatably connected between the tops of the inner walls of the two second installation rods, and the outer walls of the screw rod are tightly fitted with the two second installation rods.

[0018] Through the above technical solution, the friction and looseness between the screw rod and the second mounting rod can be reduced, the stability of the connection can be improved, and it helps to maintain the overall structural stability of the device. At the same time, the wear of the screw rod and the second mounting rod can be reduced, the service life of the screw rod and the second mounting rod can be extended, and the maintenance cost can be reduced.

[0019] The beneficial effects of the utility model are as follows:

[0020] 1. The utility model can effectively clean the waste chips and cutting chips generated in the drilling by setting a flushing component, prevent them from accumulating and clogging the drilling hole, keep the drilling hole unobstructed, and can also reduce the chance of workers contacting machinery and equipment and waste iron chips, reduce operating risks, improve safety, and also reduce labor costs.

[0021] 2. The utility model provides a punching assembly and two installed punching machines, which can cope with workpieces of different sizes and shapes, thereby improving processing flexibility and diversified processing capabilities, and can also improve production efficiency and shorten processing cycles. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is the appearance diagram of the utility model;

[0023] Figure 2 It is the front view of the utility model;

[0024] Figure 3 It is a top view of the utility model;

[0025] Figure 4 It is a right side view of the utility model;

[0026] Figure 5 for Figure 1 A partial enlarged view of the middle A;

[0027] Figure 6 for Figure 3 A partial enlarged view of point B in the middle.

[0028] In the figure: 1. base plate; 2. first mounting rod; 3. punching assembly; 301. sliding module; 302. connecting plate; 303. lifting cylinder; 304. second mounting plate; 305. punching machine; 4. first mounting plate; 5. cushion block; 6. telescopic cylinder; 7. protective layer; 8. flushing assembly; 801. second mounting rod; 802. motor; 803. screw rod; 804. slider; 805. fixing plate; 806. connecting rod; 807. spray gun; 808. water reservoir; 809. water inlet. DETAILED DESCRIPTION

[0029] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0030] See also Figure 1 - Figure 6 A fast drilling device for the production and processing of linear guide rails includes a base plate 1, a plurality of first mounting rods 2 are fixedly connected to the top rear end of the base plate 1, the base plate 1 and the plurality of first mounting rods 2 are an integrated structure, and the base plate 1 and the plurality of first mounting rods 2 are made of high-carbon steel; the base plate 1 and the first mounting rods 2 are not easily deformed or damaged when bearing loads, thereby improving the bearing capacity and stability of the overall structure, and the high-carbon steel has good wear resistance, which can extend the service life of the base plate 1 and the first mounting rods 2, and reduce the maintenance and replacement costs caused by wear, a punching assembly 3 is installed between the front ends of the plurality of first mounting rods 2, and the punching assembly 3 includes a sliding module 301 fixedly connected between the front ends of the plurality of first mounting rods 2, the front end of the sliding module 301 is fixedly connected to two connecting plates 302, the front ends of the two connecting plates 302 are fixedly connected to lifting cylinders 303, and the bottoms of the two lifting cylinders 303 are fixed A second mounting plate 304 is fixedly connected, and a puncher 305 is installed at the bottom of the two second mounting plates 304; first, the sliding module 301 is started, so that the sliding module 301 drives the two connecting plates 302 to move left and right, and then the two connecting plates 302 drive the corresponding lifting cylinders 303 to move synchronously, and the two lifting cylinders 303 drive the corresponding second mounting plates 304 and the punchers 305 to move synchronously until the punchers 305 specify a position, and then the lifting cylinders 303 are started to drive the second mounting plates 304 and the punchers 305 to move up and down, so as to achieve the punching effect, and the drill bit installed in one of the punchers 305 is larger than the drill bit of the other puncher 305; first, the guide rail is directly punched through with a small drill bit, and then the guide rail is secondary processed with a large drill bit, so that each mounting hole is arranged in a T-shaped straight line, which can save the step of replacing the drill bit, thereby reducing the processing time and improving the processing efficiency of the device;

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, two first mounting plates 4 and two cushion blocks 5 are fixedly connected to the top of the base plate 1, and multiple telescopic cylinders 6 are fixedly connected to the top of the two first mounting plates 4. The output ends of the multiple telescopic cylinders 6 are fixedly connected to protective layers 7, and the rear ends of the multiple protective layers 7 are tightly fitted with the corresponding front ends of the telescopic cylinders 6. The multiple protective layers 7 are made of rubber material; the rubber protective layer 7 can reduce the friction when the processing guide rail contacts the telescopic cylinder 6, prolong the service life of both, absorb part of the noise generated during processing, and reduce the noise when the equipment is drilling. The sound level is high, a flushing assembly 8 is installed at the front end of the top of the base plate 1, and the flushing assembly 8 includes two second mounting rods 801 fixedly connected to the front end of the top of the base plate 1, a motor 802 is installed at the top of the outer wall of one of the second mounting rods 801, a screw rod 803 is fixedly connected to the output shaft of the motor 802, a slider 804 is rotatably connected to the outer wall of the screw rod 803, a fixed plate 805 is fixedly connected to the bottom of the slider 804, a connecting rod 806 is fixedly connected to the bottom of the fixed plate 805, a spray gun 807 is rotatably connected to the connecting rod 806, and the two second mounting rods 8 01 A water reservoir 808 is fixedly connected between the inner walls, and a water inlet 809 is opened on one side of the front end of the water reservoir 808; first, clean water is added to the water reservoir 808 through the water inlet 809, and then the water in the water reservoir 808 is pumped out through the spray gun 807 for spraying and cleaning, and finally the motor 802 is started to drive the screw rod 803 to rotate. When the screw rod 803 rotates, it will drive the slider 804 to move left and right, and the slider 804 drives the fixed plate 805 to move synchronously, and the fixed plate 805 drives the connecting rod 806 to move synchronously, and the connecting rod 806 drives the spray gun 807 moves synchronously, thereby achieving the effect of automatically cleaning iron filings. A screw rod 803 is rotatably connected between the tops of the inner walls of the two second mounting rods 801, and the outer walls of the screw rod 803 are tightly fitted with the two second mounting rods 801; the friction and looseness between the screw rod 803 and the second mounting rod 801 can be reduced, the stability of the connection is improved, and it is helpful to maintain the overall structural stability of the device. At the same time, the wear of the screw rod 803 and the second mounting rod 801 can be reduced, the service life of the screw rod 803 and the second mounting rod 801 is extended, and the maintenance cost is reduced.

[0032] When the utility model is in use, firstly start the sliding module 301, so that the sliding module 301 drives the two connecting plates 302 to move left and right, and then the two connecting plates 302 drive the corresponding lifting cylinders 303 to move synchronously, and the two lifting cylinders 303 drive the corresponding second mounting plate 304 and the punch 305 to move synchronously until the punch 305 reaches the specified position, and then start the lifting cylinder 303 to drive the second mounting plate 304 and the punch 305 to move up and down, so as to achieve the punching effect, and then add clean water to the water reservoir 808 through the water inlet 809, and then use the spray gun 807 to extract the water in the water reservoir 808 for spraying and cleaning, and finally start the motor 802 to drive the screw rod 803 to rotate, and the screw rod 803 will drive the slider 804 to move left and right while rotating, and the slider 804 drives the fixed plate 805 to move synchronously, and the fixed plate 805 drives the connecting rod 806 to move synchronously, and the connecting rod 806 drives the spray gun 807 to move synchronously, so as to achieve the effect of automatically cleaning iron filings.

[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A fast drilling device for producing and processing a linear guide rail, comprising a base plate (1), characterized in that: A plurality of first mounting rods (2) are fixedly connected to the rear end of the top of the base plate (1); a punching assembly (3) is installed between the front ends of the plurality of first mounting rods (2); two first mounting plates (4) and two cushion blocks (5) are fixedly connected to the top of the base plate (1); a plurality of telescopic cylinders (6) are fixedly connected to the tops of the two first mounting plates (4); a protective layer (7) is fixedly connected to the output ends of the plurality of telescopic cylinders (6); and a flushing assembly (8) is installed at the front end of the top of the base plate (1).

2. A fast drilling device for linear guide rail production and processing according to claim 1, characterized in that: The base plate (1) and the plurality of first mounting rods (2) are an integrated structure, and the base plate (1) and the plurality of first mounting rods (2) are both made of high-carbon steel.

3. A fast drilling device for linear guide rail production and processing according to claim 1, characterized in that: The punching assembly (3) comprises a sliding module (301) fixedly connected between the front ends of the plurality of first mounting rods (2); the front end of the sliding module (301) is fixedly connected to two connecting plates (302); the front ends of the two connecting plates (302) are fixedly connected to a lifting cylinder (303); the bottoms of the two lifting cylinders (303) are fixedly connected to a second mounting plate (304); and the bottoms of the two second mounting plates (304) are installed with a puncher (305).

4. A fast drilling device for producing and processing a linear guide rail according to claim 3, characterized in that: The drill bit installed in one of the punches (305) is larger than the drill bit installed in the other punch (305).

5. The fast drilling device for linear guide rail production and processing according to claim 1, characterized in that: The rear ends of the plurality of protective layers (7) are tightly fitted to the front ends of the corresponding telescopic cylinders (6), and the plurality of protective layers (7) are made of rubber material.

6. A fast drilling device for producing and processing a linear guide rail according to claim 1, characterized in that: The flushing assembly (8) comprises two second mounting rods (801) fixedly connected to the front end of the top of the base plate (1), wherein a motor (802) is mounted on the top of the outer wall of one of the second mounting rods (801), a screw rod (803) is fixedly connected to the output shaft of the motor (802), a slider (804) is rotatably connected to the outer wall of the screw rod (803), a fixed plate (805) is fixedly connected to the bottom of the slider (804), a connecting rod (806) is fixedly connected to the bottom of the fixing plate (805), a spray gun (807) is rotatably connected to the connecting rod (806), a water reservoir (808) is fixedly connected between the inner walls of the two second mounting rods (801), and a water inlet (809) is provided on one side of the front end of the water reservoir (808).

7. A fast drilling device for producing and processing a linear guide rail according to claim 6, characterized in that: A screw rod (803) is rotatably connected between the tops of the inner walls of the two second installation rods (801), and the outer walls of the screw rod (803) are tightly fitted with the two second installation rods (801).

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