Automatic processing equipment for waterproof frame of solar cell panel

Abstract

The utility model discloses automatic processing equipment for a waterproof frame of a solar cell panel, and relates to the technical field related to frame processing. The intermittent cutting device comprises an intermittent cutting assembly and a driving adjusting assembly, the intermittent cutting assembly comprises an obliquely-arranged frame cutting knife and an intermittently-rotating angle adjusting disc, and the driving adjusting assembly is fixedly connected with the intermittent cutting assembly. The driving adjusting assembly comprises adjusting transmission columns which are symmetrically arranged and can move horizontally and a driving column which is rotationally arranged, and the adjusting transmission columns are fixedly connected with the intermittent cutting assembly. The driving column rotates by one circle to drive the angle adjusting disc to rotate by 90 degrees, meanwhile, the transmission column is adjusted to horizontally reciprocate, the frame cutting knife is driven to synchronously horizontally reciprocate, the angle adjusting disc intermittently rotates, and the inclination angle of the frame cutting knife is adjusted, so that the directions of two adjacent times of cutting are opposite; and splicing of follow-up cutting materials is facilitated.

Description

Technical Field

[0001] The utility model belongs to the technical field related to frame processing, and particularly relates to automatic processing equipment for waterproof frames of solar panels. Background Art

[0002] The waterproof frame of the solar panel is mainly made of aluminum alloy frame, which has good mechanical strength and corrosion resistance, and can effectively resist the erosion of the external environment, especially the intrusion of water. During the automated processing, the raw materials need to be precisely cut according to the preset size requirements, and then the corner codes of the frame are automatically welded by the welding mechanism.

[0003] When processing waterproof frames, the raw materials are cut into several sections, and the cut raw materials are spliced ​​end to end to assemble into waterproof frames. In the actual processing process, the cut surface needs to be cut into an inclined surface to enhance the stability after splicing. When cutting, workers need to constantly change the direction of the cutting knife, which makes the cutting efficiency low and easily causes cutting errors. To this end, we provide an automated processing equipment for waterproof frames of solar panels to solve the above technical problems. Utility Model Content

[0004] The utility model aims to provide an automated processing device for waterproof frames of solar panels, which solves the problems in the above-mentioned background technology through the specific structural design of intermittent cutting components and driving and adjusting components.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is an automated processing device for waterproof frames of solar panels, comprising an intermittent cutting component and a driving and adjusting component, wherein the intermittent cutting component comprises an inclined frame cutting knife and an intermittently rotating angle adjusting disk, wherein the angle adjusting disk rotates intermittently, driving the frame cutting knife to rotate synchronously, thereby adjusting the inclination angle of the frame cutting knife; the driving and adjusting component is fixedly connected to the intermittent cutting component, wherein the driving and adjusting component comprises symmetrically arranged horizontally movable adjusting transmission columns and a rotatably arranged driving column, wherein the adjusting transmission column is fixedly connected to the intermittent cutting component, wherein the driving column rotates one circle, driving the angle adjusting disk to rotate 90°, and at the same time, the adjusting transmission column reciprocates horizontally, thereby driving the frame cutting knife to reciprocate horizontally synchronously.

[0007] The utility model is further configured as follows: the intermittent cutting assembly also includes a cutting support frame, the frame cutting knife is rotatably connected to an inner side wall of the cutting support frame via a first rotating shaft, and the peripheral side surface of the first rotating shaft is fixedly connected to a first transmission wheel; the cutting support frame is rotatably connected to a second rotating shaft on an inner side wall close to the first rotating shaft, and the peripheral side surface of the second rotating shaft is fixedly connected to a second transmission wheel, the second transmission wheel and the first transmission wheel are connected via a first transmission belt, a cutting support plate is fixedly connected to another adjacent inner side wall of the cutting support frame, the second rotating shaft is rotatably connected to a side surface of the cutting support plate, and a first driving motor is fixedly installed on the other side surface of the cutting support plate, and the output shaft of the first driving motor is fixedly connected to the second rotating shaft.

[0008] The utility model is further configured such that a side of the cutting support frame is rotatably connected to a transmission support plate, and the angle adjustment plate is fixedly connected to a side of the cutting support frame close to the transmission support plate through a connecting shaft, and a plurality of transmission grooves are symmetrically opened on the surface of the angle adjustment plate.

[0009] The utility model is further configured as follows: a U-shaped support frame is fixedly connected between the two adjusting transmission columns, and an adjusting support plate is slidably arranged between the two adjusting transmission columns, a return spring is symmetrically fixedly connected between the adjusting support plate and the U-shaped support frame, and the return spring is sleeved on the outside of the corresponding adjusting transmission column; the side of the adjusting support plate away from the cutting support frame is rotatably connected to a driving adjusting column through a transmission shaft, a guide groove is provided on the side surface around the driving adjusting column, and the guide groove is a structure that connects a spiral groove and a vertical groove, and a transmission slide column that slides in sliding cooperation with the guide groove is fixedly connected to an inner side surface of the U-shaped support frame.

[0010] The utility model is further configured as follows: a third transmission wheel is fixedly connected to the side surface of the transmission shaft, and a fourth transmission wheel is rotatably connected to the side of the adjustment support plate away from the cutting support frame through the support shaft, and the fourth transmission wheel and the third transmission wheel are connected by a second transmission belt; one end of the support shaft passing through the adjusting support plate is fixedly connected to a transmission connecting rod, the driving column is fixedly connected to a side surface of the transmission connecting rod, the driving column and the transmission slide groove are slidably matched, and a second driving motor is fixedly installed on a side surface of the adjustment support plate away from the driving adjustment column, and the output shaft of the second driving motor is fixedly connected to the transmission shaft.

[0011] The utility model has the following beneficial effects:

[0012] The utility model provides an intermittent cutting component and a driving adjustment component. The driving column rotates one circle, and the driving column and the corresponding transmission slide groove slide cooperate to drive the angle adjustment disk to rotate 90 degrees. The cutting support frame is driven to rotate synchronously through the connecting shaft. Under the horizontal movement of the adjustment transmission column, the frame cutting knife moves horizontally for cutting, thereby achieving the opposite cutting directions of two adjacent raw materials, facilitating the subsequent assembly of raw materials and reducing the waste of raw materials.

[0013] The utility model provides an intermittent cutting component and a driving adjustment component. Under the connection action of the transmission belt, the driving adjustment column and the driving connecting rod rotate synchronously, so that the driving sliding column drives the adjustment driving column to move horizontally through the U-shaped support frame, and the driving connecting rod drives the driving column to rotate, thereby driving the angle adjustment disk to rotate, thereby realizing the synchronous cutting of the frame cutting knife horizontally and adjusting the tilt angle, so that the operation is continuous and the power source is shared.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 The present invention is a structural schematic diagram of an automated processing device for waterproof frames of solar panels.

[0017] Figure 2 It is a structural schematic diagram of the intermittent cutting component in the utility model.

[0018] Figure 3 This is a schematic structural diagram of the intermittent cutting assembly in the utility model from another angle.

[0019] Figure 4 It is a structural schematic diagram of the driving and adjusting component in the utility model.

[0020] Figure 5 This is a schematic diagram of the structure of the drive adjustment component in the utility model from another angle.

[0021] Figure 6 for Figure 5 A local enlarged schematic diagram of point A in the middle.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1-intermittent cutting assembly, 101-frame cutting knife, 102-angle adjustment disk, 103-cutting support frame, 104-first transmission wheel, 105-second transmission wheel, 106-first transmission belt, 107-first drive motor, 108-transmission support plate, 109-transmission slide, 2-drive adjustment assembly, 201-adjusting transmission column, 202-driving column, 203-U-shaped support frame, 204-adjusting support plate, 205-reset spring, 206-driving adjustment column, 207-guide slide, 208-transmission slide, 209-fourth transmission wheel, 210-second transmission belt, 211-transmission connecting rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] For specific embodiment 1, please refer to Figure 1-6 The utility model is an automated processing device for waterproof frames of solar panels, including an intermittent cutting component 1 and a driving and adjusting component 2. Specifically, the intermittent cutting component 1 includes an inclined frame cutting knife 101 and an intermittently rotating angle adjustment disk 102. The frame cutting knife 101 is inclined at 45°, and the angle adjustment disk 102 rotates intermittently, driving the frame cutting knife 101 to rotate synchronously, thereby adjusting the inclination angle of the frame cutting knife 101.

[0026] Furthermore, the driving and adjusting component 2 is fixedly connected to the intermittent cutting component 1. The driving and adjusting component 2 includes a symmetrically arranged horizontally movable adjustment transmission column 201 and a rotatably arranged driving column 202. The adjusting transmission column 201 is fixedly connected to the intermittent cutting component 1. The driving column 202 rotates one circle, driving the angle adjustment disk 102 to rotate 90°. At the same time, the adjusting transmission column 201 moves back and forth horizontally, driving the frame cutting knife 101 to move back and forth horizontally synchronously.

[0027] The operation process of this embodiment is: by rotating the driving column 202 for one circle, the angle adjustment disk 102 is driven to rotate 90°, and then the frame cutting knife 101 is driven to rotate synchronously. During this process, the two adjustment transmission columns 201 move back and forth synchronously horizontally, driving the intermittent cutting component 1 to move back and forth synchronously horizontally and cut the raw material. Under the rotation of the angle adjustment disk 102, the cutting directions of the raw material are opposite twice, so that the raw material is in the shape of an isosceles trapezoid (that is, the cutting surface is a 45° inclined structure), which is convenient for subsequent splicing operations. Four cut raw materials can be spliced ​​into a rectangular waterproof frame.

[0028] For specific embodiment 2, please refer to Figure 1-6 On the basis of the specific embodiment 1, specifically, the intermittent cutting assembly 1 also includes a cutting support frame 103, the frame cutting knife 101 is rotatably connected to an inner side wall of the cutting support frame 103 through a first rotating shaft, and a first transmission wheel 104 is fixedly connected to the peripheral side of the first rotating shaft. The rotation of the first transmission wheel 104 drives the first rotating shaft to rotate, thereby causing the frame cutting knife 101 to rotate synchronously; a second rotating shaft is rotatably connected to an inner side wall of the cutting support frame 103 close to the first rotating shaft, and a second transmission wheel 105 is fixedly connected to the peripheral side of the second rotating shaft. The transmission wheel 105 is connected to the first transmission wheel 104 through the first transmission belt 106. Under the connection action of the first transmission belt 106, the second transmission wheel 105 rotates to drive the first transmission wheel 104 to rotate. A cutting support plate is fixedly connected to the other inner wall adjacent to the cutting support frame 103. The second rotating shaft is rotatably connected to one side of the cutting support plate. The first driving motor 107 is fixedly installed on the other side of the cutting support plate. The output shaft of the first driving motor 107 is fixedly connected to the second rotating shaft, and the first driving motor 107 is used to drive the second rotating shaft to rotate.

[0029] Furthermore, one side of the cutting support frame 103 is rotatably connected to a transmission support plate 108, and the rotation of the angle adjustment plate 102 drives the cutting support frame 103 to rotate synchronously. The angle adjustment plate 102 is fixedly connected to one side of the cutting support frame 103 close to the transmission support plate 108 through a connecting shaft. A connecting hole is opened on the surface of the angle adjustment plate 102, and the connecting shaft passes through the connecting hole. A number of transmission slide grooves 109 are symmetrically opened on the surface of the angle adjustment plate 102.

[0030] The operation process of this embodiment is as follows: when cutting, the first drive motor 107 is started to drive the second rotating shaft to rotate, and the second transmission wheel 105 rotates synchronously. Under the connection action of the first transmission belt 106, the first transmission wheel 104 and the first rotating shaft are driven to rotate, thereby causing the frame cutting knife 101 to rotate, and the raw material is cut by the rotation of the frame cutting knife 101; the transmission column 201 is adjusted to move back and forth horizontally, driving the intermittent cutting component 1 to move horizontally synchronously, and the intermittent cutting component 1 approaches the raw material, cuts when it contacts the raw material, and moves in the opposite direction after the cutting is completed, away from the raw material. During this process, the driving column 202 rotates one circle, and under the sliding cooperation between the driving column 202 and the corresponding transmission slide groove 109, the angle adjustment disk 102 is driven to rotate 90°, and under the connection action of the connecting shaft, the cutting support frame 103 is driven to rotate 90° synchronously, and the frame cutting knife 101 is rotated 90° synchronously. At the same time, the cutting support frame 103 rotates along the surface of the transmission support plate 108, thereby making the inclination angles of the frame cutting knife 101 opposite in two adjacent cutting processes, which is convenient for subsequent assembly.

[0031] For specific embodiment 3, please refer to Figure 1-6 On the basis of the specific embodiment 1 and the specific embodiment 2, specifically, a U-shaped support frame 203 is fixedly connected between the two adjusting transmission columns 201, and the horizontal movement of the U-shaped support frame 203 drives the two adjusting transmission columns 201 to move horizontally synchronously, and an adjusting support plate 204 is slidably arranged between the two adjusting transmission columns 201, and a return spring 205 is symmetrically fixedly connected between the adjusting support plate 204 and the U-shaped support frame 203. The return spring 205 is sleeved on the outside of the corresponding adjusting transmission column 201, and the U-shaped support frame 203 compresses the return spring 205 when it moves toward the direction close to the adjusting support plate 204, and the return spring 205 is elastically restored. Under the action of the double action, it moves away from the adjustment support plate 204; the side of the adjustment support plate 204 away from the cutting support frame 103 is rotatably connected with a driving adjustment column 206 through a transmission shaft, and a guide groove 207 is provided on the side surface of the driving adjustment column 206. The guide groove 207 is a structure in which a spiral groove and a vertical groove are connected. An inner side surface of the U-shaped support frame 203 is fixedly connected with a transmission slide column 208 that slides with the guide groove 207. The driving adjustment column 206 rotates, and under the sliding cooperation of the transmission slide column 208 and the guide groove 207, the transmission slide column 208 drives the U-shaped support frame 203 to move towards the direction close to the adjustment support plate 204.

[0032] Furthermore, a third transmission wheel is fixedly connected to the side surface of the transmission shaft, and a fourth transmission wheel 209 is rotatably connected to the side of the adjusting support plate 204 away from the cutting support frame 103 through the support shaft, and the fourth transmission wheel 209 is connected to the third transmission wheel through a second transmission belt 210. Under the connection action of the second transmission belt 210, the fourth transmission wheel 209 and the third transmission wheel rotate synchronously; one end of the support shaft passing through the adjusting support plate 204 is fixedly connected to a transmission connecting rod 211, and the driving column 202 is fixedly connected to one side of the driving connecting rod 211, and the driving column 202 is slidably matched with the transmission slide groove 109. A second driving motor is fixedly installed on the side of the adjusting support plate 204 away from the driving adjusting column 206, and the output shaft of the second driving motor is fixedly connected to the transmission shaft, and the transmission shaft is driven to rotate by the second driving motor.

[0033] The operation process of this embodiment is: start the second driving motor to drive the transmission shaft to rotate, so that the driving adjustment column 206 rotates synchronously, and drives the guide slide groove 207 to move synchronously. Under the action of the spiral slide groove, the transmission slide column 208 slides with the spiral slide groove, so that the transmission slide column 208 drives the U-shaped support frame 203 to move toward the direction of the adjustment support plate 204, and then drives the two adjustment transmission columns 201 to move horizontally synchronously, pushing the intermittent cutting component 1 to move horizontally in the direction of approaching the raw material, and at the same time the reset spring 205 is compressed until the transmission slide column 208 moves to the intersection of the spiral slide groove and the vertical slide groove, and the cutting operation is completed; under the elastic recovery action of the reset spring 205, the transmission slide column 208 slides along the vertical slide groove, thereby driving the U-shaped support frame 203 to move away from the adjustment support plate 204, and the intermittent cutting component 1 is away from the raw material.

[0034] During the rotation of the transmission shaft, the third transmission wheel rotates synchronously. Under the connection of the second transmission belt 210, the fourth transmission wheel 209 rotates synchronously, and drives the support shaft to rotate, and then drives the transmission connecting rod 211 to rotate, so that the driving column 202 rotates. During the rotation of the driving column 202, when the driving column 202 and the corresponding transmission slide groove 109 slide and cooperate, it drives the angle adjustment disk 102 to rotate 90°.

[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automated processing device for waterproof frames of solar panels, comprising an intermittent cutting component (1) and a driving and adjusting component (2), characterized in that: The intermittent cutting assembly (1) comprises an inclined frame cutting knife (101) and an intermittently rotating angle adjustment disk (102); the angle adjustment disk (102) intermittently rotates to drive the frame cutting knife (101) to rotate synchronously, thereby adjusting the inclination angle of the frame cutting knife (101); The drive adjustment component (2) is fixedly connected to the intermittent cutting component (1), and the drive adjustment component (2) comprises a symmetrically arranged horizontally movable adjustment transmission column (201) and a rotatable drive column (202). The adjustment transmission column (201) is fixedly connected to the intermittent cutting component (1), and the drive column (202) rotates one circle, driving the angle adjustment disk (102) to rotate 90 degrees. At the same time, the adjustment transmission column (201) reciprocates horizontally, driving the frame cutting knife (101) to reciprocate horizontally synchronously.

2. The waterproof frame automated processing equipment for solar panels according to claim 1, characterized in that: The intermittent cutting assembly (1) further comprises a cutting support frame (103), the frame cutting knife (101) being rotatably connected to an inner wall of the cutting support frame (103) via a first rotating shaft, and a first transmission wheel (104) being fixedly connected to a peripheral side surface of the first rotating shaft.

3. The waterproof frame automated processing equipment for solar panels according to claim 2, characterized in that: A second rotating shaft is rotatably connected to an inner side wall of the cutting support frame (103) close to the first rotating shaft, a second transmission wheel (105) is fixedly connected to the peripheral side of the second rotating shaft, the second transmission wheel (105) is connected to the first transmission wheel (104) via a first transmission belt (106), a cutting support plate is fixedly connected to another inner side wall adjacent to the cutting support frame (103), the second rotating shaft is rotatably connected to a side surface of the cutting support plate, a first drive motor (107) is fixedly installed on the other side surface of the cutting support plate, and an output shaft of the first drive motor (107) is fixedly connected to the second rotating shaft.

4. The waterproof frame automated processing equipment for solar panels according to claim 3, characterized in that: A transmission support plate (108) is rotatably connected to one side of the cutting support frame (103); the angle adjustment plate (102) is fixedly connected to a side of the cutting support frame (103) close to the transmission support plate (108) via a connecting shaft; and a plurality of transmission slide grooves (109) are symmetrically provided on the surface of the angle adjustment plate (102).

5. The waterproof frame automated processing equipment for solar panels according to claim 4, characterized in that: A U-shaped support frame (203) is fixedly connected between the two adjusting transmission columns (201), and an adjusting support plate (204) is slidably arranged between the two adjusting transmission columns (201). A return spring (205) is symmetrically fixedly connected between the adjusting support plate (204) and the U-shaped support frame (203), and the return spring (205) is sleeved on the outside of the corresponding adjusting transmission column (201).

6. The automatic processing equipment for waterproof frame of solar panel according to claim 5, characterized in that: The side of the adjustment support plate (204) away from the cutting support frame (103) is rotatably connected to a driving adjustment column (206) via a transmission shaft, and a guide groove (207) is provided on the side surface of the driving adjustment column (206). The guide groove (207) is a structure in which a spiral groove and a vertical groove are connected. An inner side surface of the U-shaped support frame (203) is fixedly connected to a driving slide column (208) that slidably cooperates with the guide groove (207).

7. The automatic processing equipment for waterproof frame of solar panel according to claim 6, characterized in that: A third transmission wheel is fixedly connected to the side surface of the transmission shaft, and a fourth transmission wheel (209) is rotatably connected to the side of the adjustment support plate (204) away from the cutting support frame (103) via a support shaft, and the fourth transmission wheel (209) is connected to the third transmission wheel via a second transmission belt (210).

8. The automatic processing equipment for waterproof frame of solar panel according to claim 7, characterized in that: One end of the support shaft passing through the adjustment support plate (204) is fixedly connected to a transmission connecting rod (211), the driving column (202) is fixedly connected to a side of the transmission connecting rod (211), the driving column (202) and the transmission slide groove (109) are slidably engaged, and a second driving motor is fixedly installed on a side of the adjustment support plate (204) away from the driving adjustment column (206), and the output shaft of the second driving motor is fixedly connected to the transmission shaft.

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