Shaft cutting positioning device

By designing a shaft cutting and positioning device including a base, a raised plate, a guide rod, a movable plate, a shaft end fixture, a motor, a screw, a support pallet and a distance sensor, the problems of stability and efficiency of shaft cutting in the prior art are solved, precise positioning and automatic control are achieved, and cutting efficiency is improved.

CN222552830UActive Publication Date: 2025-03-04ANHUI JIANFA ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420467283.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-04
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

When cutting sections of cylindrical shaft members in the prior art, it is difficult to achieve stable fixed-length cutting, and the operation is cumbersome, which affects the cutting efficiency.

Method used

A shaft cutting and positioning device is designed, including a base, a vertical plate, a guide rod, a movable plate, a shaft end clamp, a motor, a screw, a support pallet and a distance sensor. Through the coordinated work of these components, precise positioning of the end position of the shaft part and automatic control of the cutting length are achieved.

Benefits of technology

The device can effectively position the end position of the shaft member to be cut, ensure the accuracy of the cutting length, improve the cutting efficiency and simplify the operation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222552830U_ABST
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Abstract

The utility model discloses a shaft cutting and positioning device which comprises a base, a first vertical plate, a second vertical plate and a third vertical plate, the first vertical plate, the second vertical plate and the third vertical plate are sequentially arranged on the base, a guide rod is arranged between the first vertical plate and the second vertical plate, and a movable plate is sleeved on the guide rod in a sliding mode. A shaft end clamp is arranged on the side, facing the second vertical plate, of the movable plate, a motor is installed on the first vertical plate, a lead screw spirally penetrating through the movable plate is arranged on a shaft body of the motor, the end of the lead screw is rotationally arranged on the second vertical plate, a supporting plate is arranged on the side face, back to the first vertical plate, of the second vertical plate, and the upper end of the supporting plate is arranged to be an arc face. An arc-shaped groove is formed in the arc-shaped surface, a circular-arc-shaped supporting reverse sliding piece is embedded in the arc-shaped groove, and a distance sensor for performing distance detection towards one side of the second vertical plate is arranged on the third vertical plate. The shaft part cutting positioning device can position the end position of the shaft part to be cut and position the cutting length of the shaft part, so that the cutting efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a cutting auxiliary device, in particular to a shaft cutting positioning device. Background Art

[0002] According to the processing requirements, cylindrical shafts need to be cut into segments to cut longer shafts into segments of required length. Currently, one way to cut such shafts is to measure the length with a ruler and mark it before cutting. This will result in a large error in the length of the cut shaft segment, which will affect the cutting effect of the shaft. Another way to cut is to set an adjustable positioning baffle on the base and place the end of the shaft against the positioning baffle to achieve fixed-length cutting. This method can overcome the problem of different lengths of the cut shaft segments. However, the lengths of the segments of different lengths need to be readjusted, which is cumbersome to operate and is not conducive to improving cutting efficiency.

[0003] Chinese patent CN202020836689.2 discloses a shearing device for processing water heating pipes, including a cutting frame, an adjusting frame, a mounting box and a clamping frame, wherein the top of the mounting box is equipped with a mounting frame through a mounting table, a mounting seat is installed in the clamping frame, a through-going bidirectional screw rod is rotatably installed inside the mounting seat, a clamp is installed on the outside of the bidirectional screw rod through a sleeve, and a turntable is fixedly installed at one end of the bidirectional screw rod. When the shearing device for processing water heating pipes cuts a cylindrical shaft into sections, it cannot perform stable fixed-length cutting of the section length, and it is also necessary to measure with a ruler before cutting. Utility Model Content

[0004] The utility model aims to provide a shaft cutting positioning device, which can position the end of a shaft to be cut, position the cutting length of the shaft, and improve cutting efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a shaft cutting and positioning device, which includes a base and a first vertical plate, a second vertical plate and a third vertical plate arranged in sequence on the base, a guide rod is arranged between the first vertical plate and the second vertical plate, a movable plate is slidably sleeved on the guide rod, and an axis end clamp is arranged on the side of the movable plate facing the second vertical plate, a motor is installed on the first vertical plate, a screw rod spirally penetrating the movable plate is arranged on the shaft of the motor, the end of the screw rod is rotatably arranged on the second vertical plate, a supporting plate is arranged on the side of the second vertical plate facing away from the first vertical plate, the upper end of the supporting plate is arranged as an arc surface, an arc groove is arranged on the arc surface, a circular arc-shaped supporting reverse sliding member is embedded in the arc groove, and a distance sensor for distance detection toward the side of the second vertical plate is arranged on the third vertical plate.

[0006] Preferably, the shaft end clamp includes a fixed lower clamp block and a movable upper clamp block, the fixed lower clamp block is provided with a lower arc-shaped clamp groove, the movable upper clamp block is provided with an upper arc-shaped clamp groove, the upper end of the first vertical plate is fixedly connected to a top plate, an adjusting screw is screwed on the top plate, the adjusting screw passes through the top plate and is rotatably connected to the upper end of the movable upper clamp block, the side surface of the movable upper clamp block is slidably fitted against the side surface of the first vertical plate, and the bottom surface of the lower arc-shaped clamp groove is flush with the inner bottom surface of the arc-shaped supporting slide.

[0007] Preferably, an axial pad is provided in the lower arc-shaped clamping groove, and the bottom surface of the axial pad fits with the bottom surface of the lower arc-shaped clamping groove.

[0008] Preferably, an insert plate is provided at the bottom of the arc-shaped supporting slide, a plug hole connected to the arc-shaped groove is provided on the supporting support plate, a positioning hole is provided on the side of the insert plate facing away from the first vertical plate, a screw hole coaxial with the positioning hole is provided on the side of the supporting support plate facing away from the first vertical plate, and a fastening screw that can interfere with the positioning hole is screwed into the screw hole.

[0009] Preferably, a plurality of reinforcing support ribs are provided between the support plate and the second vertical plate.

[0010] Preferably, the upper surface of the arc-shaped supporting slide is provided with a plurality of open grooves penetrating from front to back along its extending direction.

[0011] Preferably, the cross section of the arc-shaped supporting slide is circular.

[0012] Preferably, a plurality of distance sensors are arranged along the circumferential direction.

[0013] According to the above technical scheme, the utility model provides a shaft cutting and positioning device, which includes a base and a first vertical plate, a second vertical plate and a third vertical plate arranged in sequence on the base, a guide rod is arranged between the first vertical plate and the second vertical plate, a movable plate is slidably sleeved on the guide rod, and an axis end clamp is arranged on the side of the movable plate facing the second vertical plate, a motor is installed on the first vertical plate, a screw rod spirally penetrating the movable plate is arranged on the shaft of the motor, and the end of the screw rod is rotatably arranged on the second vertical plate, a supporting plate is arranged on the side of the second vertical plate facing away from the first vertical plate, the upper end of the supporting plate is arranged as an arc surface, an arc groove is arranged on the arc surface, a circular arc-shaped supporting reverse sliding member is embedded in the arc groove, and a distance sensor for distance detection toward the side of the second vertical plate is arranged on the third vertical plate.

[0014] The method of using the shaft cutting and positioning device is as follows: first, clamp one end of the shaft to be cut on the shaft end clamp, and at the same time, make the shaft be slidably supported on the arc-shaped supporting slide, then turn on the distance sensor and detect the distance between the other end of the shaft and the distance sensor, and at the same time start the motor to drive the screw to rotate. Under the rotation of the screw, the movable plate drives the shaft to move in the direction close to the third vertical plate. As the distance approaches, when the distance sensor detects that the distance reaches the set value, the system issues a command to stop the motor. At this time, the shaft reaches the cutting position, and then the shaft can be cut by an external cutting machine. After the cutting is completed, the motor continues to rotate to drive the shaft to continue moving, and the cycle is repeated to gradually cut the shaft until all the shaft sections are cut.

[0015] The shaft cutting and positioning device has the following beneficial effects: the shaft cutting and positioning device can locate the end position of the shaft to be cut, locate the cutting length of the shaft, and improve the cutting efficiency.

[0016] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the shaft cutting and positioning device;

[0019] Figure 2 yes Figure 1 Schematic diagram of the overall structure from another perspective;

[0020] Figure 3 It is a schematic diagram of a top view of a preferred embodiment of a shaft cutting and positioning device;

[0021] Figure 4 yes Figure 3 AA cross-sectional structural diagram;

[0022] Figure 5 yes Figure 2 A schematic diagram of the local enlarged structure of the middle A area;

[0023] Figure 6 yes Figure 3 Schematic diagram of the BB cross-section structure.

[0024] Description of Reference Numerals

[0025] 1-base; 2-guide rod; 3-fixed lower clamp; 4-first vertical plate; 5-motor; 6-opening slot; 7-movable plate; 8-top plate; 9-adjusting screw; 10-movable upper clamp; 11-screw; 12-supporting plate; 13-arc-shaped supporting slide; 14-third vertical plate; 15-distance sensor; 16-second vertical plate; 17-lower arc-shaped clamping groove; 18-upper arc-shaped clamping groove; 19-axial pad; 20-reinforced support rib; 21-fastening screw; 22-insertion plate. DETAILED DESCRIPTION

[0026] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.

[0027] In the present utility model, unless otherwise stated, directional words contained in terms such as "up, down, left, right, front, back, inside, outside" merely represent the orientation of the terms in normal usage, or are common names understood by those skilled in the art, and should not be regarded as limitations on the terms.

[0028] See also Figure 1-6 The shaft cutting and positioning device shown in the figure comprises a base 1 and a first vertical plate 4, a second vertical plate 16 and a third vertical plate 14 arranged in sequence on the base 1, a guide rod 2 is arranged between the first vertical plate 4 and the second vertical plate 16, a movable plate 7 is slidably sleeved on the guide rod 2, and an axis end clamp is arranged on the side of the movable plate 7 facing the second vertical plate 16, a motor 5 is installed on the first vertical plate 4, a screw rod 11 spirally penetrating the movable plate 7 is arranged on the shaft of the motor 5, and the end of the screw rod 11 is rotatably arranged on the second vertical plate 16, a supporting plate 12 is arranged on the side of the second vertical plate 16 facing away from the first vertical plate 4, the upper end of the supporting plate 12 is arranged as an arc surface, an arc groove is arranged on the arc surface, and a circular arc supporting reverse sliding member 13 is embedded in the arc groove, and a distance sensor 15 for distance detection toward the side of the second vertical plate 16 is arranged on the third vertical plate 14.

[0029] Through the implementation of the above technical solution, when the shaft cutting and positioning device is used, firstly, one end of the shaft to be cut is clamped and fixed on the shaft end fixture, and at the same time, the shaft is slidably supported on the arc-shaped support slide 13, and then the distance sensor 15 is turned on and the distance between the other end of the shaft and the distance sensor 15 is detected, and at the same time, the motor 5 is started to drive the screw 11 to rotate, and the movable plate 7 drives the shaft to move toward the direction close to the third vertical plate 14 under the rotation of the screw 11. As the distance approaches, when the distance sensor 15 detects that the distance reaches the set value, the system issues a command for the motor 5 to stop rotating. At this time, the shaft reaches the cutting position, and then the shaft can be cut by an external cutting machine. After the cutting is completed, the motor 5 continues to rotate to drive the shaft to continue to move, and the cycle is repeated, and the shaft is gradually cut until all the shafts are cut. The shaft cutting and positioning device can locate the end position of the shaft to be cut, locate the cutting length of the shaft, and improve the cutting efficiency.

[0030] In this embodiment, in order to further provide a shaft end clamp, the shaft end clamp includes a fixed lower clamp block 3 and a movable upper clamp block 10, the fixed lower clamp block 3 is provided with a lower arc-shaped clamp groove 17, the movable upper clamp block 10 is provided with an upper arc-shaped clamp groove 18, the upper end of the first vertical plate 4 is fixedly connected to the top plate 8, the top plate 8 is screwed with an adjusting screw 9, the adjusting screw 9 passes through the top plate 8 and is rotatably connected to the upper end of the movable upper clamp block 10, the side surface of the movable upper clamp block 10 is slidably fitted to the side surface of the first vertical plate 4, and the bottom surface of the lower arc-shaped clamp groove 17 is flush with the inner bottom surface of the arc-shaped supporting slide 13. When in use, one end of the shaft is placed on the lower arc-shaped clamping groove 17, and the movable upper clamping block 10 is moved downward by rotating the adjusting screw 9, so that the upper arc-shaped clamping groove 18 is clamped on the shaft. The cooperation of the upper arc-shaped clamping groove 18 and the lower arc-shaped clamping groove 17 can clamp the end of the shaft, and then cooperate with the support of the arc-shaped supporting slide 13, so that the shaft can move stably. Of course, the movable upper clamping block 10 can also be connected to the cylinder to drive it to move vertically.

[0031] Among them, the upper surface of the movable upper clamping block 10 is provided with a T-shaped rotating groove, and the lower end of the adjusting screw 9 is provided with a T-shaped rotating block, and the rotating connection between the adjusting screw 9 and the movable upper clamping block 10 is realized by the rotation of the T-shaped rotating block in the T-shaped rotating groove.

[0032] In addition, a bearing is embedded in the side surface of the second vertical plate 16, and the end of the screw rod 11 is fixedly inserted into the bearing, thereby realizing a rotational connection between the two.

[0033] In this embodiment, an axial cushion block 19 is disposed in the lower arc-shaped clamping groove 17 , and the bottom surface of the axial cushion block 19 fits with the bottom surface of the lower arc-shaped clamping groove 17 .

[0034] When the length of the shaft segment is less than the length of the lower arc-shaped clamping groove 17, in order to better cut the end section of the shaft, an axial pad 19 of matching length is set in the lower arc-shaped clamping groove 17 so that the end of the shaft can rest on the axial pad 19 when the shaft is clamped, so as to improve the clamping stability.

[0035] In this embodiment, an insert plate 22 is provided at the bottom of the arc-shaped supporting slide 13, a plug hole connected to the arc-shaped groove is provided on the supporting support plate 12, a positioning hole is provided on the side of the insert plate 22 facing away from the first vertical plate 4, a screw hole coaxial with the positioning hole is provided on the side of the supporting support plate 12 facing away from the first vertical plate 4, and a fastening screw 21 that can interfere with the positioning hole is screwed into the screw hole.

[0036] By such a configuration, a detachable manner of the arc-shaped supporting slide 13 is provided, so that the arc-shaped supporting slide 13 can be replaced when it is scratched. When replacing, only the fastening screw 21 needs to be removed to pull out the plug plate 22 and the arc-shaped supporting slide 13.

[0037] In this embodiment, a plurality of reinforcing support ribs 20 are disposed between the support bracket 12 and the second vertical plate 16. The provision of the reinforcing support ribs 20 increases the support stability of the support bracket 12.

[0038] In this embodiment, the upper surface of the arc-shaped supporting slide 13 is provided with a plurality of opening grooves 6 penetrating from front to back along its extending direction.

[0039] By providing a plurality of opening grooves 6 , the sliding contact area between the arc-shaped supporting reverse sliding member 13 and the shaft member is reduced, thereby improving the reverse sliding performance of the arc-shaped supporting reverse sliding member 13 .

[0040] In this embodiment, the cross section of the arc-shaped supporting reverse slide 13 is circular. By such a configuration, the sliding contact area between the arc-shaped supporting reverse slide 13 and the shaft is reduced, and the reverse sliding performance of the arc-shaped supporting reverse slide 13 is improved.

[0041] In this embodiment, a plurality of distance sensors 15 are provided along the circumferential direction. The plurality of distance sensors 15 are arranged along the circumferential direction of the central axis of the shaft, and the average value of the distance data collected by the plurality of distance sensors 15 is used as the final distance value.

[0042] The distance sensor 15 may be a laser distance sensor, and the arc-shaped supporting slide 13 may be made of silicon carbide to improve its wear resistance.

[0043] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, and these simple modifications all belong to the protection scope of the present invention.

[0044] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present utility model will not further describe various possible combinations.

[0045] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.

Claims

1. A shaft cutting and positioning device, characterized in that: The shaft cutting and positioning device comprises a base (1) and a first vertical plate (4), a second vertical plate (16) and a third vertical plate (14) arranged in sequence on the base (1); a guide rod (2) is arranged between the first vertical plate (4) and the second vertical plate (16); a movable plate (7) is slidably sleeved on the guide rod (2); a shaft end clamp is arranged on the side of the movable plate (7) facing the second vertical plate (16); a motor (5) is installed on the first vertical plate (4); a spiral threading device is arranged on the shaft body of the motor (5); A screw rod (11) passes through the movable plate (7), and the end of the screw rod (11) is rotatably arranged on the second vertical plate (16). A supporting plate (12) is arranged on the side of the second vertical plate (16) facing away from the first vertical plate (4). The upper end of the supporting plate (12) is arranged as an arc surface, and an arc groove is arranged on the arc surface. A circular arc supporting reverse sliding member (13) is embedded in the arc groove. A distance sensor (15) for distance detection toward one side of the second vertical plate (16) is arranged on the third vertical plate (14).

2. The shaft cutting and positioning device according to claim 1, characterized in that: The shaft end clamp comprises a fixed lower clamp block (3) and a movable upper clamp block (10), the fixed lower clamp block (3) is provided with a lower arc-shaped clamp groove (17), the movable upper clamp block (10) is provided with an upper arc-shaped clamp groove (18), and the upper end of the first vertical plate (4) is fixedly connected to a top plate (8); An adjusting screw (9) is screwed onto the top plate (8), and the adjusting screw (9) passes through the top plate (8) and is rotatably connected to the upper end of the movable upper clamping block (10). The side surface of the movable upper clamping block (10) is slidably fitted to the side surface of the first vertical plate (4), and the bottom surface of the lower arc-shaped clamping groove (17) is flush with the inner bottom surface of the circular arc-shaped supporting slide (13).

3. The shaft cutting and positioning device according to claim 2, characterized in that: An axial cushion block (19) is arranged in the lower arc-shaped clamping groove (17), and the bottom surface of the axial cushion block (19) and the bottom surface of the lower arc-shaped clamping groove (17) are in contact with each other.

4. The shaft cutting and positioning device according to claim 1, characterized in that: The bottom of the arc-shaped supporting slide (13) is provided with an inserting plate (22), and the supporting support plate (12) is provided with an inserting hole connected with the arc-shaped groove; The insert plate (22) is provided with a positioning hole on the side facing away from the first vertical plate (4), and the support plate (12) is provided with a screw hole coaxial with the positioning hole on the side facing away from the first vertical plate (4), and a fastening screw (21) capable of abutting against the positioning hole is screwed into the screw hole.

5. The shaft cutting and positioning device according to claim 1, characterized in that: A plurality of reinforcing support ribs (20) are arranged between the support plate (12) and the second vertical plate (16).

6. The shaft cutting and positioning device according to claim 1, characterized in that: The upper surface of the arc-shaped supporting slide (13) is provided with a plurality of front-to-back penetrating opening grooves (6) along its extending direction.

7. The shaft cutting and positioning device according to claim 1, characterized in that: The cross section of the arc-shaped supporting slide (13) is circular.

8. The shaft cutting and positioning device according to claim 1, characterized in that: A plurality of distance sensors (15) are arranged along the circumferential direction.

Citation Information

Patent Citations

  • Shearing device for water heating pipe machining

    CN212043520U