Oil and gas pipeline inner and outer wall treatment device
By designing an inner and outer wall processing device for oil and gas pipelines, using components such as hydraulic cylinders, reducer motors and servo motors, synchronous processing of the inner and outer walls of the pipelines is achieved, solving the problem of low processing efficiency in the prior art and significantly saving processing time.
Patent Information
- Application Number
- CN202420735836.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-04-11
AI Technical Summary
In the prior art, the internal and external wall processing efficiency of oil and gas pipelines is low, and it is time-consuming and labor-intensive to treat the inner and outer walls separately.
A treatment device for the inner and outer wall of an oil and gas pipeline is designed, including a base, a support seat, a driving mechanism and a cleaning mechanism. The support seat is driven by the hydraulic cylinder, and the rotational movement is achieved by combining the reducer motor, gear and rotating part; the inner and outer wall polishing part is synchronously moved by the servo motor, lead screw and slide rail to achieve synchronous processing of the inner and outer walls.
The device can quickly locate the pipes, realize synchronous processing of the inner and outer walls, significantly save processing time and improve processing efficiency.
Smart Images

Figure CN222552996U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil and gas pipeline processing, in particular to an oil and gas pipeline inner and outer wall processing device. Background Art
[0002] The oil and gas pipeline (also called pipeline, pipeline) is composed of oil pipes and their accessories, and is equipped with corresponding oil pump units according to the needs of the process flow. It is designed and installed into a complete pipeline system to complete the tasks of oil loading and unloading and transmission.
[0003] Oil and gas pipelines used for oil or natural gas transportation are treated with anti-rust treatment after production. However, oil and gas pipelines that are stored for a long time and not used in time will still rust. Before use, the oil and gas pipelines must be cleaned, such as rust removal. The usual operation is to treat the inner and outer walls separately, which has a relatively low processing efficiency and is time-consuming and labor-intensive. Utility Model Content
[0004] The purpose of the utility model is to provide an oil and gas pipeline inner and outer wall processing device in view of the defects of the prior art, so as to solve the problems raised in the above-mentioned background technology.
[0005] An inner and outer wall processing device for an oil and gas pipeline comprises a base, two support seats are installed on the base, one group is fixed on the support seat, and the other group of support seats is movably arranged on the base through the drive of a hydraulic cylinder, the base is supported and installed with a driving mechanism and a cleaning mechanism through the support seats, the driving mechanism comprises a rotating assembly and a limiting assembly, the rotating assembly comprises a reduction motor, a gear and a rotating part, the gear is fixed at the output end of the reduction motor, the rotating part is rotatably installed on the support seat and is meshed and transmission-connected with the gear;
[0006] The limit assembly is installed on the rotating assembly, including a fixed frame, a driving motor, a guide rail, a first lead screw, a limit clamp, an adjusting screw and a limit end, the fixed frame is installed on the rotating part, the driving motor is installed on one end of the fixed frame, the first lead screw is fixed at the output end of the driving motor, the guide rails are installed oppositely on both sides of the first lead screw, the limit clamp is connected to the first lead screw by transmission and slides on the guide rails, the adjusting screw is rotatably installed on a group of movable support seats, and the limit end is rotatably installed at one end of the adjusting screw;
[0007] The cleaning mechanism includes an outer wall cleaning component and an inner wall cleaning component, and the outer wall cleaning component includes a slide rail, a first slide seat, a cylinder, a first grinding part, a servo motor, a second screw rod and a connecting rod. The slide rail is installed on the base through a support seat, the first slide seat and the movable plate both slide on the slide rail and are connected by a connecting rod, the second screw rod is fixedly installed at the output end of the servo motor and is transmission-connected to the movable plate, the cylinder is installed on the first slide seat, and the first grinding part is installed at the output end of the cylinder.
[0008] The inner wall cleaning assembly includes a second grinding part and a moving rod. The moving rod is fixedly connected to the moving plate and passes through a group of moving support seats. The second grinding part is installed at one end of the moving rod.
[0009] By adopting the above technical solution, the pipeline can be placed quickly and conveniently, and the inner and outer walls of the pipeline can be processed and cleaned at the same time, saving pipeline processing time.
[0010] A plurality of supporting mechanisms are also installed on the base, and the supporting mechanisms include a supporting part, a supporting frame and a supporting stud. The supporting frame can be moved up and down and installed on the supporting stud, and the bottom of the supporting frame is supported by the upper nut of the supporting stud. The supporting part is installed on the supporting frame.
[0011] By adopting the above technical solution, the size of the pipeline can be adapted to facilitate timely adjustment.
[0012] The adjusting screw and the limiting end are both provided in two pieces and are arranged opposite to each other on the support seat. A plurality of cylindrical rollers are installed on the opposite surfaces of the two limiting ends to reduce the friction between the two limiting ends and the pipeline.
[0013] By adopting the above technical solution, the pipeline is adaptively supported.
[0014] The support part as a whole is composed of two opposing truncated cone-shaped structures, and a cylindrical roller is also installed on the support part to reduce friction with the pipeline.
[0015] By adopting the above technical solution, the pipeline can be supported while being restricted to a certain extent and the rotation of the pipeline can be facilitated.
[0016] The center point of the first grinding portion and the center point of the second grinding portion are arranged on the same vertical section.
[0017] By adopting the above technical solution, the inner wall and the outer wall of the pipeline are processed synchronously.
[0018] The beneficial effects of the oil and gas pipeline inner and outer wall treatment device of the utility model are:
[0019] 1. Lift the pipe to the same level as the limit clamp, so that one end of the pipe is between the two sets of limit clamps. Then, support the support frame to move the support part upward. Then, turn the two bolts of the support studs at the bottom of the support frame until they are in contact with the bottom of the support frame to limit the height of the support part. At this time, the support part can support the pipe. Then, control the drive motor to drive the first screw to rotate, and make the two sets of limit clamps move relatively along the guide rail to clamp the end of the pipe. Then, turn the adjusting screw to push the limit end to limit the other end of the pipe, so as to facilitate and quickly position the pipe.
[0020] 2. Drive the hydraulic cylinder to push a group of movable support seats toward the other end of the pipeline, and drive the servo motor to drive the second screw rod to rotate. While the second screw rod rotates, it drives the movable plate to move along the slide rail, and pushes the moving rod to move, and the moving rod pushes the second grinding part into the interior of the pipeline; because the movable plate is connected to the first slide seat through the connecting rod, the first slide seat can move synchronously along the slide rail while the movable plate moves, so that the first grinding part and the second grinding part always keep moving in relative position, and then drive the cylinder to push the first grinding part to fit the outer wall of the pipeline. At this time, the inner and outer walls of one end of the pipeline respectively contact the first grinding part and the second grinding part, so as to facilitate the subsequent processing of the inner and outer walls of the pipeline at the same time, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a first perspective view of the oil and gas pipeline inner and outer wall processing device proposed by the utility model;
[0022] Figure 2 This is a second viewing angle diagram of the oil and gas pipeline inner and outer wall treatment device proposed by the utility model;
[0023] Figure 3 This is a third viewing angle diagram of the oil and gas pipeline inner and outer wall processing device proposed by the utility model.
[0024] In the figure: 1, base; 101, support seat; 2, reduction motor; 3, gear; 4, rotating part; 5, fixed frame; 6, driving motor; 7, guide rail; 8, first lead screw; 9, limit clamp; 10, support part; 11, support frame; 12, support stud; 13, slide rail; 14, first slide seat; 15, cylinder; 16, first grinding part; 17, second grinding part; 18, moving rod; 19, hydraulic cylinder; 20, servo motor; 21, second lead screw; 22, connecting rod; 23, adjusting screw; 24, limit end; 25, moving plate. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0026] Reference Figure 1-3 , an oil and gas pipeline inner and outer wall processing device, comprising a base 1, two support seats 101 are installed on the base 1, one group is fixed on the support seat 101, and the other group of support seats 101 is driven by a hydraulic cylinder 19 and can be movably arranged on the base 1, and the base 1 is supported and installed with a driving mechanism and a cleaning mechanism through the support seat 101, and the driving mechanism includes a rotating assembly and a limiting assembly, and the rotating assembly includes a reduction motor 2, a gear 3 and a rotating part 4, the gear 3 is fixed at the output end of the reduction motor 2, and the rotating part 4 is rotatably installed on the support seat 101 and is meshed and connected with the gear 3;
[0027] The limit assembly is installed on the rotating assembly, including a fixed frame 5, a driving motor 6, a guide rail 7, a first lead screw 8, a limit clamp 9, an adjusting screw 23 and a limit end 24. The fixed frame 5 is installed on the rotating part 4, the driving motor 6 is installed on one end of the fixed frame 5, the first lead screw 8 is fixed at the output end of the driving motor 6, the guide rail 7 is installed oppositely on both sides of the first lead screw 8, the limit clamp 9 is connected to the first lead screw 8 by transmission, and slides on the guide rail 7, the adjusting screw 23 is rotatably installed on a group of movable support seats 101, and the limit end 24 is rotatably installed at one end of the adjusting screw 23;
[0028] The cleaning mechanism includes an outer wall cleaning component and an inner wall cleaning component. The outer wall cleaning component includes a slide rail 13, a first slide seat 14, a cylinder 15, a first grinding part 16, a servo motor 20, a second screw rod 21 and a connecting rod 22. The slide rail 13 is installed on the base 1 through a support seat 101. The first slide seat 14 and the movable plate 25 both slide on the slide rail 13 and are connected through the connecting rod 22. The second screw rod 21 is fixedly installed at the output end of the servo motor 20 and is transmission-connected with the movable plate 25. The cylinder 15 is installed on the first slide seat 14, and the first grinding part 16 is installed at the output end of the cylinder 15.
[0029] The inner wall cleaning assembly includes a second grinding part 17 and a moving rod 18, the moving rod 18 is fixedly connected to the moving plate 25 and passes through a group of moving support seats 101, and the second grinding part 17 is installed at one end of the moving rod 18;
[0030] A plurality of support mechanisms are also installed on the base 1, and the support mechanisms include a support portion 10, a support frame 11 and a support stud 12. The support frame 11 can be moved up and down and installed on the support stud 12, and the bottom of the support frame 11 is supported by the upper nut of the support stud 12. The support portion 10 is installed on the support frame 11. The support portion 10 is composed of two opposing truncated cone structures as a whole. A cylindrical roller is also installed on the support portion 10 to reduce friction with the pipeline. It should be noted that the support portion 10 is composed of two opposing truncated cone structures as a whole, so as to limit and support the pipeline. A plurality of cylindrical rollers are installed on the support portion 10 to reduce the friction between the pipeline and the support portion 10. Similarly, the limit end 24 limits the other end of the pipeline. In order to ensure the normal operation of the pipeline and to limit it, a plurality of cylindrical rollers are also installed on the opposite surfaces of the two sets of limit ends 24.
[0031] The adjusting screw 23 and the limiting end 24 are both provided in two pieces and are arranged opposite to each other on the support seat 101. A plurality of cylindrical rollers are installed on the opposite surfaces of the two limiting ends 24 to reduce the friction between the pipe and the pipe. The adjusting screw 23 is provided in an arc-shaped structure. Rotating the adjusting screw 23 can push the limiting end 24 to clamp and limit the end of the pipe, so that the central axis of the pipe can be kept rotating during the rotation process, so that the first grinding part 16 and the second grinding part 17 can process the pipe.
[0032] The center point of the first polishing part 16 and the center point of the second polishing part 17 are arranged on the same vertical section; the first polishing part 16 and the second polishing part 17 move synchronously, and process the outer wall and the inner wall of the pipeline at the same time, thereby accelerating the processing efficiency of the pipeline.
[0033] Working principle: the pipeline is hoisted to the same level as the limit clamp 9, so that one end of the pipeline is between the two sets of limit clamps 9, and then the support frame 11 can be supported to move the support part 10 upward, and then the two bolts of the support stud 12 located at the bottom of the support frame 11 are rotated to contact with the bottom of the support frame 11, and the height of the support part 10 is limited and adjusted. At this time, the support part 10 can support the pipeline; then the drive motor 6 is controlled to drive the first screw 8 to rotate, and the two sets of limit clamps 9 are relatively moved along the guide rail 7 to clamp the end of the pipeline; then the adjusting screw 23 is rotated to push the limit end 24 to limit the other end of the pipeline;
[0034] Then, the hydraulic cylinder 19 can be driven to push the movable group of support seats 101 to approach the other end of the pipeline, and the servo motor 20 can be driven to drive the second screw rod 21 to rotate. While the second screw rod 21 rotates, it drives the movable plate 25 to move along the slide rail 13, and pushes the moving rod 18 to move, and the moving rod 18 pushes the second grinding part 17 into the interior of the pipeline; because the movable plate 25 is connected to the first slide seat 14 through the connecting rod 22, the first slide seat 14 can be synchronously moved along the slide rail 13 while the movable plate 25 moves, so that the first grinding part 16 and the second grinding part 17 always keep moving in relative position, and then drive the cylinder 15 to push the first grinding part 16 to fit the outer wall of the pipeline, at this time, the inner and outer walls of one end of the pipeline are respectively in contact with the first grinding part 16 and the second grinding part 17;
[0035] At this time, the reduction motor 2 can be driven to drive the rotating part 4 to rotate through the gear 3, and then the pipe clamped by the limit clamp 9 will synchronously rotate with the rotating part 4. While the rotating part 4 rotates, the servo motor 20 is driven again to drive the moving plate 25 to move through the second screw 21, and then the first grinding part 16 and the second grinding part 17 are synchronously moved, so that the inner and outer walls of the rotating pipe are processed.
[0036] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. An oil and gas pipeline inner and outer wall processing device, comprising a base (1), two support seats (101) are installed on the base (1), one group is fixed on the support seat (101), and the other group of support seats (101) is movably arranged on the base (1) through the drive of a hydraulic cylinder (19), and the base (1) is supported and installed with a driving mechanism and a cleaning mechanism through the support seat (101), characterized in that: The driving mechanism comprises a rotating assembly and a limiting assembly, the rotating assembly comprises a reduction motor (2), a gear (3) and a rotating part (4), the gear (3) is fixed at the output end of the reduction motor (2), and the rotating part (4) is rotatably mounted on a support seat (101) and is meshed and transmission-connected with the gear (3); The limiting assembly is mounted on the rotating assembly, and comprises a fixed frame (5), a driving motor (6), a guide rail (7), a first lead screw (8), a limiting clamp (9), an adjusting screw (23) and a limiting end (24); the fixed frame (5) is mounted on the rotating part (4); the driving motor (6) is mounted on one end of the fixed frame (5); the first lead screw (8) is fixed at the output end of the driving motor (6); the guide rail (7) is mounted on both sides of the first lead screw (8) in opposite directions; the limiting clamp (9) is transmission-connected with the first lead screw (8) and slides on the guide rail (7); the adjusting screw (23) is rotationally mounted on a group of movable support seats (101); and the limiting end (24) is rotationally mounted at one end of the adjusting screw (23); The cleaning mechanism comprises an outer wall cleaning component and an inner wall cleaning component, wherein the outer wall cleaning component comprises a slide rail (13), a first slide seat (14), a cylinder (15), a first grinding part (16), a servo motor (20), a second screw rod (21) and a connecting rod (22), wherein the slide rail (13) is mounted on the base (1) through a support seat (101), the first slide seat (14) and the movable plate (25) both slide on the slide rail (13) and are connected through the connecting rod (22), the second screw rod (21) is fixedly mounted at the output end of the servo motor (20) and is transmission-connected to the movable plate (25), the cylinder (15) is mounted on the first slide seat (14), and the first grinding part (16) is mounted at the output end of the cylinder (15); The inner wall cleaning assembly comprises a second grinding portion (17) and a moving rod (18), wherein the moving rod (18) is fixedly connected to the moving plate (25) and passes through a group of movable support seats (101), and the second grinding portion (17) is installed at one end of the moving rod (18).
2. The oil and gas pipeline inner and outer wall treatment device according to claim 1, characterized in that: The base (1) is also provided with a plurality of support mechanisms, the support mechanisms comprising a support portion (10), a support frame (11) and a support stud (12); the support frame (11) is mounted on the support stud (12) so as to be movable up and down, and the bottom of the support frame (11) is supported by an upper nut of the support stud (12); the support portion (10) is mounted on the support frame (11).
3. The oil and gas pipeline inner and outer wall treatment device according to claim 2, characterized in that: The adjusting screw (23) and the limiting end (24) are both provided in pairs and are arranged opposite to each other on the support seat (101). A plurality of cylindrical rollers are installed on the opposite surfaces of the two limiting ends (24) to reduce friction between the limiting ends and the pipeline.
4. The oil and gas pipeline inner and outer wall treatment device according to claim 3, characterized in that: The support part (10) as a whole is composed of two opposing truncated cone-shaped structures, and a cylindrical roller is also installed on the support part (10) to reduce friction with the pipeline.
5. The oil and gas pipeline inner and outer wall treatment device according to claim 4, characterized in that: The center point of the first grinding portion (16) and the center point of the second grinding portion (17) are arranged on the same vertical section.
Citation Information
Cited By
Automatic conductor processing equipment and method
CN121424079A
A conductor automated processing apparatus and method
CN121424079B