Cooling shaping device
By designing a cooling and shaping device including a base, a positioning mechanism and a heat dissipation mechanism, the problem of bending deformation during the cooling process of the workpiece during injection molding is solved, uniform cooling and stable positioning of the workpiece are achieved, and processing quality is improved.
Patent Information
- Application Number
- CN202421339181.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the existing injection molding technology, workpieces with larger sizes are prone to bend and deform during cooling due to different cooling rates, which affects the processing quality.
A cooling shaping device is designed, including a base, a positioning mechanism and a heat dissipation mechanism. A cavity matching the shape of the workpiece is provided on the base. The positioning mechanism stabilizes the workpiece by lifting and lowering components and supporting components. The heat dissipation mechanism uses fans and ventilation channels to accelerate the cooling of the workpiece.
By accelerating the cooling and stable positioning of the workpiece, the deformation of the workpiece is reduced and the processing quality and accuracy are improved.
Smart Images

Figure CN222554020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding, in particular to a cooling and shaping device. Background Art
[0002] Injection molding is a common plastic processing technology that injects molten plastic material into a mold and solidifies it into the desired product shape. Existing large-sized workpieces such as shells and back panels have different cooling rates after being ejected from the mold, which can easily cause the workpiece to bend and deform, affecting the processing quality of the workpiece. Utility Model Content
[0003] The utility model aims to solve one of the technical problems in the related art at least to a certain extent. To this end, the utility model provides a cooling and shaping device, which can accelerate the cooling of the workpiece, reduce the deformation of the workpiece, and improve the processing quality.
[0004] According to a first aspect of an embodiment of the utility model, a cooling and shaping device is provided, including a base, a positioning mechanism and a heat dissipation mechanism, a cavity is provided at the upper end of the base, the cavity is used to accommodate a workpiece, and the cavity matches the workpiece; the positioning mechanism includes a lifting assembly and a plurality of supporting assemblies, the lifting assembly includes a first driving member and a movable plate, the movable plate is located above the base, a first pressing block is provided at the lower end of the movable plate, the first driving member is used to drive the movable plate to move up and down so that the first pressing block can abut against the workpiece, a plurality of supporting assemblies are arranged at intervals along the circumference of the movable plate, the supporting assembly includes a second driving member and a second pressing block, the second driving member is used to drive the second pressing block to move in a horizontal direction so that the second pressing block abuts against the workpiece; the heat dissipation mechanism includes a fan, the fan is provided on the movable plate, the fan is used to blow air to the base, the base is provided with a ventilation channel, one end of the ventilation channel corresponds to the fan, and the other end of the ventilation channel is connected to the cavity.
[0005] The cooling and shaping device of the embodiment of the utility model has at least the following beneficial effects: a cavity is provided at the upper end of the base, the workpiece is accommodated in the cavity, and the shape of the cavity matches that of the workpiece, so that the workpiece can be stabilized in the cavity. The first driving member drives the movable plate to move in the direction close to the base, so that the first pressing block abuts against the workpiece and can press the workpiece against the bottom wall of the cavity, and then the second driving member drives the second pressing block to move in the horizontal direction, so that the second pressing block abuts against the workpiece and presses the workpiece against the side wall of the cavity, so that the workpiece can be attached to the wall surface of the cavity, reduce the deformation of the workpiece, and improve the processing accuracy of the workpiece. The fan is arranged on the movable plate, and the fan blows air to the base to accelerate the cooling of the workpiece, so that the deformation of the workpiece can be reduced, and the airflow can enter the cavity from the ventilation channel, which can increase the contact area between the airflow and the workpiece, so that the workpiece can be cooled evenly, reduce deformation, and improve the processing quality of the workpiece.
[0006] According to some embodiments of the present invention, a ventilation groove is formed on the bottom wall of the cavity, and the ventilation groove is connected to the ventilation channel.
[0007] According to some embodiments of the present invention, the number of the ventilation slots is set to be multiple, and the multiple ventilation slots are arranged at intervals.
[0008] According to some embodiments of the utility model, the heat dissipation mechanism also includes a water cooling component, which includes a cooling pipe, a heat sink, a liquid storage tank and a water pump. The cooling pipe passes through the base and the heat sink in sequence, and the liquid storage tank and the water pump are connected to the cooling pipe. The liquid storage tank is used to store coolant, and the water pump is used to drive the coolant to circulate in the cooling pipe.
[0009] According to some embodiments of the utility model, the positioning mechanism also includes a guide assembly, the guide assembly includes a guide column and a slider, the guide column is fixedly connected to the base, the slider is fixedly connected to the movable plate, and the slider is slidably connected to the guide column.
[0010] According to some embodiments of the present invention, both the first pressing block and the second pressing block are detachably connected with a buffer pad.
[0011] According to some embodiments of the utility model, the base is also provided with an ejection assembly, which includes a third driving member and a ejector rod, the ejector rod is slidably connected to the bottom wall of the cavity, and the third driving member is used to drive the ejector rod to move up and down so that the ejector rod can abut against the workpiece.
[0012] According to some embodiments of the utility model, the end of the push rod is rotatably connected to a roller, and the roller can abut against the workpiece.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0015] Figure 1 It is a front view of the cooling and shaping device of the embodiment of the utility model;
[0016] Figure 2 It is a cross-sectional view of the base of the cooling and shaping device of the embodiment of the utility model;
[0017] Figure 3 yes Figure 2 A local enlarged view of point A;
[0018] Figure 4 It is a top view of the base of the cooling and shaping device according to an embodiment of the utility model.
[0019] Description of reference numerals:
[0020] Base 100, cavity 110, ventilation channel 120, ventilation slot 130, ejection assembly 140, third driving member 141, ejector rod 142, roller 143;
[0021] Positioning mechanism 200, lifting assembly 210, first driving member 211, movable plate 212, first pressing block 213, supporting assembly 220, second driving member 221, second pressing block 222, guiding assembly 230, guide post 231, slider 232, buffer pad 240;
[0022] The heat dissipation mechanism 300 , the fan 310 , the water cooling assembly 320 , the cooling pipe 321 , the heat dissipation plate 322 , the liquid storage tank 323 , and the water pump 324 . DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0024] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0026] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0027] It is understandable that, referring to Figure 1 , Figure 2 and Figure 4 The cooling and shaping device of the utility model includes a base 100, a positioning mechanism 200 and a heat dissipation mechanism 300. The upper end of the base 100 is provided with a cavity 110, the cavity 110 is used to accommodate the workpiece, and the cavity 110 matches the workpiece; the positioning mechanism 200 includes a lifting assembly 210 and a plurality of supporting assemblies 220, the lifting assembly 210 includes a first driving member 211 and a movable plate 212, the movable plate 212 is located above the base 100, and a first pressing block 213 is arranged at the lower end of the movable plate 212, the first driving member 211 is used to drive the movable plate 212 to move up and down, so that the first pressing block 21 3 can abut against the workpiece, a plurality of support assemblies 220 are arranged at intervals along the circumference of the movable plate 212, the support assembly 220 includes a second driving member 221 and a second pressing block 222, the second driving member 221 is used to drive the second pressing block 222 to move in the horizontal direction so that the second pressing block 222 abuts against the workpiece; the heat dissipation mechanism 300 includes a fan 310, the fan 310 is arranged on the movable plate 212, the fan 310 is used to blow air to the base 100, the base 100 is provided with a ventilation channel 120, one end of the ventilation channel 120 corresponds to the fan 310, and the other end of the ventilation channel 120 is communicated with the cavity 110.
[0028] A cavity 110 is provided at the upper end of the base 100, and the workpiece is accommodated in the cavity 110, and the cavity 110 matches the shape of the workpiece, so that the workpiece can be stably placed in the cavity 110. The first driving member 211 drives the movable plate 212 to move in a direction close to the base 100, so that the first pressing block 213 abuts against the workpiece and can press the workpiece against the bottom wall of the cavity 110, and then the second driving member 221 drives the second pressing block 222 to move in a horizontal direction, so that the second pressing block 222 abuts against the workpiece and presses the workpiece against the side wall of the cavity 110, and multiple support assemblies 220 are arranged at intervals along the circumference of the movable plate 212, so that the multiple second pressing blocks 222 can position the workpiece in the cavity 110, so that the workpiece can fit against the wall surface of the cavity 110, reduce the deformation of the workpiece, and improve the processing accuracy of the workpiece. The fan 310 is set on the movable plate 212, and air is blown toward the base 100 through the fan 310 to accelerate the cooling of the workpiece, thereby reducing the deformation of the workpiece, and the airflow can enter the cavity 110 from the ventilation channel 120, which can increase the contact area between the airflow and the workpiece, so that the workpiece can be cooled evenly, the deformation is reduced, and the processing quality of the workpiece is improved.
[0029] It should be noted that there are multiple fans 310, which are arranged at intervals along the circumference of the movable plate 212, and the fans 310 are arranged at an angle so that the fans 310 can drive the airflow to smoothly enter the ventilation channel 120, thereby reducing the movement impact between the airflow and the inner wall of the ventilation channel 120, allowing the air to smoothly enter the ventilation channel 120, and then facilitating the airflow to absorb the heat of the workpiece and accelerate the cooling of the workpiece.
[0030] The first driving member 211 and the second driving member 221 may be air cylinders, oil cylinders, electric push rods, etc., which are not described in detail here.
[0031] It is understandable that, referring to Figure 1 , Figure 2 and Figure 4 The bottom wall of the cavity 110 is provided with a ventilation slot 130, and the ventilation slot 130 is connected with the ventilation channel 120. The bottom wall of the cavity 110 is provided with a ventilation slot 130, and the ventilation slot 130 is connected with the ventilation channel 120, so that the airflow can flow through the ventilation channel 120 and the ventilation slot 130 in sequence, so that the airflow can move smoothly, and the airflow can be discharged from the ventilation slot 130, so that the airflow is prevented from being blocked in the ventilation channel 120, and the movement resistance of the airflow is reduced, so that the airflow can flow smoothly, thereby increasing the contact area between the airflow and the workpiece, so as to accelerate the heat exchange between the airflow and the workpiece, speed up the cooling speed of the workpiece, reduce the deformation of the workpiece, and improve the processing quality of the workpiece.
[0032] It should be noted that one end of the ventilation groove 130 is connected to the ventilation channel 120, and the other end is connected to the outside of the base 100, so that the airflow can enter the ventilation groove 130 from the ventilation channel 120 and be discharged from the base 100, so that the airflow can move smoothly and increase the flow rate of the airflow, thereby facilitating the improvement of the flow speed of the airflow, thereby accelerating the heat dissipation of the workpiece, reducing the deformation of the workpiece, and improving the processing quality of the workpiece.
[0033] Specifically, refer to Figure 4 The number of ventilation slots 130 is set to be multiple, and the multiple ventilation slots 130 are arranged at intervals. By providing multiple ventilation slots 130, the flow rate of the airflow can be increased to accelerate the heat dissipation of the workpiece, improve the cooling efficiency of the workpiece, reduce the deformation of the workpiece, and improve the processing quality of the workpiece. In addition, the multiple ventilation slots 130 can disperse the airflow so that the flow of the airflow can be more uniform, so that the workpiece can be evenly cooled, the possibility of deformation of the workpiece is reduced, and the processing quality of the workpiece is improved.
[0034] It is understandable that, referring to Figure 1 and Figure 2 The heat dissipation mechanism 300 also includes a water cooling component 320, which includes a cooling pipe 321, a heat sink 322, a liquid storage tank 323 and a water pump 324. The cooling pipe 321 passes through the base 100 and the heat sink 322 in sequence, and the liquid storage tank 323 and the water pump 324 are connected to the cooling pipe 321. The liquid storage tank 323 is used to store coolant, and the water pump 324 is used to drive the coolant to circulate in the cooling pipe 321. The liquid storage tank 323 is connected to the cooling pipe 321, and the cooling pipe 321 passes through the base 100 and the heat sink 322 in sequence. The water pump 324 is connected to the cooling pipe 321. The water pump 324 can drive the coolant to circulate in the cooling pipe 321, so that the coolant can absorb the heat of the base 100, and then the coolant flows into the heat sink 322. The heat can be accelerated to be released into the air through the heat sink 322, so that the temperature of the base 100 can be reduced, and the workpiece can be accelerated to cool in the cavity 110, thereby reducing the deformation of the workpiece and improving the processing quality of the workpiece.
[0035] It is understandable that, referring to Figure 1 and Figure 4The positioning mechanism 200 further includes a guide assembly 230, which includes a guide column 231 and a slider 232. The guide column 231 is fixedly connected to the base 100, and the slider 232 is fixedly connected to the movable plate 212. The slider 232 is slidably connected to the guide column 231. The guide column 231 is arranged vertically and fixedly connected to the base 100. The slider 232 is fixedly connected to the movable plate 212. The slider 232 is slidably connected to the guide column 231 so that the slider 232 can move along the axial direction of the guide column 231. The guide column 231 and the slider 232 cooperate to guide the movable plate 212 to move in the vertical direction, so that the movable plate 212 can move accurately, thereby improving the movement accuracy of the first pressing block 213, so that the workpiece can be stabilized in the cavity 110, and the reliability of the cooling and shaping device is improved.
[0036] It is understandable that, referring to Figure 1 The first pressing block 213 and the second pressing block 222 are both detachably connected with a buffer pad 240. The first pressing block 213 and the second pressing block 222 are both detachably connected with a buffer pad 240. By providing the buffer pad 240, the movement impact between the first pressing block 213 and the second pressing block 222 and the workpiece can be reduced, thereby reducing the possibility of damage to the workpiece and improving the processing quality of the workpiece.
[0037] The buffer pad 240 may be a silicone component or a rubber component, which will not be described in detail here.
[0038] In addition, the buffer pad 240 can be detachably connected to the first pressing block 213 and the second pressing block 222 to facilitate the maintenance or replacement of the buffer pad 240, thereby extending the service life of the buffer pad 240 and improving the reliability of the cooling and shaping device.
[0039] It should be noted that the buffer pad 240 can be fixedly connected to the first pressing block 213 or the second pressing block 222 by bolts, buckles, etc., so as to facilitate the replacement of the buffer pad 240 and improve the convenience of maintenance.
[0040] It is understandable that, referring to Figures 2 to 4 The base 100 is also provided with an ejection assembly 140, which includes a third driving member 141 and an ejector rod 142. The ejector rod 142 is slidably connected to the bottom wall of the cavity 110. The third driving member 141 is used to drive the ejector rod 142 to move up and down so that the ejector rod 142 can abut against the workpiece. The ejector rod 142 is fixedly connected to the movable end of the third driving member 141, and the ejector rod 142 is slidably connected to the bottom wall of the cavity 110. The ejector rod 142 is driven to rise by the third driving member 141 so that the ejector rod 142 can extend into the cavity 110, so that the workpiece can be ejected from the cavity 110 by the ejector rod 142, which is convenient for taking out the workpiece and improving the processing efficiency of the workpiece.
[0041] It should be noted that the third driving member 141 can be a pneumatic cylinder, an oil cylinder, an electric push rod, etc., which are not described in detail here.
[0042] Specifically, refer to Figures 2 to 4 The end of the push rod 142 is rotatably connected to a roller 143, and the roller 143 can abut against the workpiece. The roller 143 is rotatably connected to the end of the push rod 142, so that when the third driving member 141 drives the push rod 142 to rise, the roller 143 can abut against the workpiece, so that the roller 143 can roll on the workpiece, so that the workpiece can be easily taken out of the cavity 110, the push rod 142 can avoid scratching the workpiece, and the processing quality of the workpiece is improved.
[0043] It should be noted that the third driving member 141 drives the push rod 142 to rise so that the roller 143 can push the workpiece out of the cavity 110, and then the workpiece is taken away from one side of the base 100, so that the roller 143 can roll on the workpiece, thereby avoiding scratches on the workpiece and improving the unloading stability of the workpiece.
[0044] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. Cooling and shaping device, characterized in that: include: A base, wherein a cavity is formed at an upper end of the base, the cavity is used to accommodate a workpiece, and the cavity matches the workpiece; The positioning mechanism includes a lifting assembly and a plurality of supporting assemblies, wherein the lifting assembly includes a first driving member and a movable plate, wherein the movable plate is located above the base, and a first pressing block is provided at the lower end of the movable plate, wherein the first driving member is used to drive the movable plate to move up and down so that the first pressing block can abut against the workpiece, and the plurality of supporting assemblies are arranged at intervals along the circumference of the movable plate, wherein the supporting assembly includes a second driving member and a second pressing block, wherein the second driving member is used to drive the second pressing block to move in a horizontal direction so that the second pressing block abuts against the workpiece; The heat dissipation mechanism includes a fan, which is arranged on the movable plate and used to blow air toward the base. The base is provided with a ventilation channel, one end of the ventilation channel corresponds to the fan, and the other end of the ventilation channel is connected to the cavity.
2. The cooling and shaping device according to claim 1, characterized in that: The bottom wall of the cavity is provided with a ventilation groove, and the ventilation groove is communicated with the ventilation channel.
3. The cooling and shaping device according to claim 2, characterized in that: The number of the ventilation slots is set to be multiple, and the multiple ventilation slots are arranged at intervals.
4. The cooling and shaping device according to claim 1, characterized in that: The heat dissipation mechanism also includes a water cooling component, which includes a cooling pipe, a heat sink, a liquid storage tank and a water pump. The cooling pipe passes through the base and the heat sink in sequence, and the liquid storage tank and the water pump are connected to the cooling pipe. The liquid storage tank is used to store coolant, and the water pump is used to drive the coolant to circulate in the cooling pipe.
5. The cooling and shaping device according to claim 1, characterized in that: The positioning mechanism also includes a guide assembly, which includes a guide column and a slider. The guide column is fixedly connected to the base, the slider is fixedly connected to the movable plate, and the slider is slidably connected to the guide column.
6. The cooling and shaping device according to claim 1, characterized in that: The first pressing block and the second pressing block are both detachably connected with a buffer pad.
7. The cooling and shaping device according to claim 1, characterized in that: The base is also provided with an ejection assembly, which includes a third driving member and an ejector rod. The ejector rod is slidably connected to the bottom wall of the cavity, and the third driving member is used to drive the ejector rod to move up and down so that the ejector rod can abut against the workpiece.
8. The cooling and shaping device according to claim 7, characterized in that: The end of the push rod is rotatably connected with a roller, and the roller can abut against the workpiece.