Warping device for producing automobile wire harness adhesive tape

By designing a warping device for the production of automotive wire harness tape, the bidirectional screw and moving block driven by cylinders and motors are used to realize the rapid replacement and installation of the warp shaft, solving the problem of cumbersome operation in the prior art, and improving the working efficiency and practicality of the device.

CN222556146UActive Publication Date: 2025-03-04JIANGSU RUIEN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421240277.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-04
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing warping device for automotive wire harness tape production is complicated to operate when replacing the material rollers, which affects the working efficiency.

Method used

A warping device including mounting plate, guide roller, fixing frame, rotary roller, motor, cylinder and lifting plate is designed. The warp shaft is quickly replaced and installed through the bidirectional screw and moving block driven by the cylinder and motor, and the cumbersome bolt fixing process is avoided.

Benefits of technology

The device simplifies the operation process when replacing the warp shaft, improves work efficiency, and enhances the practicality and stability of the warp device.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222556146U_ABST
    Figure CN222556146U_ABST
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Abstract

The utility model relates to the technical field of warping in adhesive tape production, in particular to a warping device for automobile wire harness adhesive tape production, which comprises a mounting plate, a material guide roller is arranged on one side of the top end of the mounting plate, a fixing frame is arranged in the middle of the top end of the mounting plate, and rotating rollers are arranged on two sides of the fixing frame. A first motor is arranged in the middle of the top end of the fixing frame, a threaded rod is arranged at the bottom end of the fixing frame, and the output end of the first motor is connected with the threaded rod. The third motor drives the two-way screw to rotate, the rotation of the two-way screw drives the moving block to slide, the moving block drives the movable plate, the movable plate can drive the mounting base to be separated from the warp beam, then the warp beam is replaced, tedious bolts are not needed for fixing, replacement is easier, and practicability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of warping of adhesive tape production, in particular to a warping device for producing automotive wiring harness adhesive tapes. Background Art

[0002] The automotive wiring harness is the main network of the automotive circuit, connecting the electrical and electronic components of the car and making them function. Without the wiring harness, there would be no automotive circuit. At present, whether it is a high-end luxury car or an economical ordinary car, the wiring harness is basically the same, consisting of wires, connectors and wrapping tapes. It must ensure the transmission of electrical signals and the reliability of the connection circuit, supply the specified current value to the electronic and electrical components, and prevent electromagnetic interference to the surrounding circuits. The automotive wiring harness tape needs to be warped during production.

[0003] Most of the existing warping devices have simple structures. When replacing the material roller, they are mostly replaced and installed by screwing screws. The operation process is relatively cumbersome, which affects the work efficiency. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a warping device for producing automobile wiring harness tapes.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a warping device for the production of automotive wiring harness tapes, comprising a mounting plate, a guide roller is arranged on one side of the top of the mounting plate, a fixing frame is arranged in the middle of the top of the mounting plate, rotating rollers are arranged on both sides of the fixing frame, a first motor is arranged in the middle of the top of the fixing frame, a threaded rod is arranged at the bottom of the fixing frame, the output end of the first motor is connected to the threaded rod, a lifting plate is arranged on the threaded rod, the lifting plate and the threaded rod are threadedly connected, connecting plates are arranged on both sides of the bottom of the lifting plate, an adjusting roller is arranged at the bottom of the connecting plate, a bidirectional screw is arranged on one side of the bottom of the mounting plate, and the bidirectional screw A third motor is arranged on the rod, moving blocks are arranged at both ends of the bidirectional screw, movable plates are arranged at both ends of one side of the top of the mounting plate, the top of the moving block is connected with the movable plate, a rotating shaft rod is arranged on one side of the movable plate, a transmission rod is arranged on the other side of the movable plate, a mounting seat is arranged on both the transmission rod and the rotating shaft rod, a warp beam is arranged on the mounting seat, a driven gear is arranged at one end of the transmission rod, a driving gear is arranged on one side of the driven gear, a second motor is arranged on the driving gear, the driving gear and the driven gear are meshed and connected, a cylinder is arranged on the top of the mounting plate, the cylinder is located at the bottom of the warp beam, and a support plate is arranged on the top of the cylinder.

[0008] In order to improve the installation stability of the warp beam, the utility model is improved in that a clamping groove is provided inside one side of the mounting seat, and clamping blocks are provided at both ends of the warp beam, and one end of the clamping block is against the inside of the clamping groove.

[0009] In order to improve the stability of the movable plate, the utility model is improved in that sliding blocks are arranged on both sides of the bottom end of the movable plate, sliding grooves are arranged inside the two sides of the top end of the mounting plate, and one end of the sliding block is slidably arranged inside the sliding groove.

[0010] In order to improve the stability of the lifting plate during movement, the utility model is improved in that through holes are provided inside the two sides of the lifting plate, and fixing rods are provided inside the two sides of the fixing frame, and the through holes are slidably sleeved on the fixing rods.

[0011] In order to improve the use effect of the motor, the utility model is improved in that the first motor, the second motor and the third motor are all servo reduction motors.

[0012] In order to improve the durability of the device itself, the utility model is improved in that an anti-corrosion layer is provided on the outer surfaces of the mounting plate, the fixing frame and the movable plate.

[0013] In order to improve the stability of the mounting plate, the utility model is improved in that brackets are arranged on both sides of the bottom end of the mounting plate, and anti-slip pads are arranged on the brackets.

[0014] In order to improve the use effect of the device itself, the utility model is improved in that two groups of rotating rollers are provided and symmetrically arranged on both sides of the fixing frame.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a warping device for producing automotive wiring harness tapes, which has the following beneficial effects:

[0017] The warping device for producing automotive wiring harness tapes, when the warp beam needs to be replaced, first the cylinder is turned on, the cylinder drives the support plate to rise, so that the support plate supports the warp beam, and then the third motor is turned on, the third motor drives the bidirectional screw to rotate, and the rotation of the bidirectional screw drives the moving block to slide, and the moving block drives the movable plate, the movable plate can drive the mounting seat to separate from the warp beam, and then the warp beam can be replaced without complicated bolts for fixing, so the replacement is simpler and more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 A side view structural schematic diagram of;

[0020] Figure 3 For this utility model Figure 2 A side view structural schematic diagram of;

[0021] Figure 4 For this utility model Figure 3 Schematic diagram of the structure after the middle warp beam is disassembled;

[0022] Figure 5 For this utility model Figure 3 An enlarged structural diagram of the middle warp axis;

[0023] In the figure: 1. mounting plate; 2. guide roller; 3. rotating roller; 4. fixing frame; 5. first motor; 6. lifting plate; 7. threaded rod; 8. adjusting roller; 9. movable plate; 10. rotating shaft rod; 11. mounting seat; 12. warp beam; 13. transmission rod; 14. driven gear; 15. second motor; 16. driving gear; 17. bidirectional screw; 18. moving block; 19. third motor; 20. slot; 21. cylinder; 22. support plate; 23. block. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5A warping device for producing automotive wiring harness tapes comprises a mounting plate 1, a guide roller 2 is arranged on one side of the top of the mounting plate 1, a fixing frame 4 is arranged in the middle of the top of the mounting plate 1, rollers 3 are arranged on both sides of the fixing frame 4, a first motor 5 is arranged in the middle of the top of the fixing frame 4, a threaded rod 7 is arranged at the bottom of the fixing frame 4, the output end of the first motor 5 is connected to the threaded rod 7, a lifting plate 6 is arranged on the threaded rod 7, the lifting plate 6 is threadedly connected to the threaded rod 7, connecting plates are arranged on both sides of the bottom of the lifting plate 6, an adjusting roller 8 is arranged at the bottom of the connecting plate, a bidirectional screw 17 is arranged on one side of the bottom of the mounting plate 1, a third motor 19 is arranged on the bidirectional screw 17, moving blocks 18 are arranged at both ends of the bidirectional screw 17, and the top of the mounting plate 1 A movable plate 9 is provided at both ends of one side, the top of the moving block 18 is connected to the movable plate 9, a rotating shaft rod 10 is provided on one side of the movable plate 9, and a transmission rod 13 is provided on the other side of the movable plate 9. A mounting seat 11 is provided on both the transmission rod 13 and the rotating shaft rod 10, and a warp beam 12 is provided on the mounting seat 11. A driven gear 14 is provided at one end of the transmission rod 13, and a driving gear 16 is provided on one side of the driven gear 14. A second motor 15 is provided on the driving gear 16, and the driving gear 16 is meshed with the driven gear 14. A cylinder 21 is provided at the top of the mounting plate 1, and the cylinder 21 is located at the bottom of the warp beam 12. A support plate 22 is provided at the top of the cylinder 21, and brackets are provided on both sides of the bottom end of the mounting plate 1, and anti-slip pads are provided on the brackets.

[0026] In actual use of the above structure, the adhesive tape is first passed through the guide roller 2, the rotating roller 3 and the bottom of the adjusting roller 8 in sequence, and then the adhesive tape is wound through the warp shaft 12. During the winding process, the setting of the adjusting roller 8 can adjust the tension of the adhesive tape to ensure that the adhesive tape is in a straight state, and avoid the adhesive tape from becoming loose after being wound on the warp shaft 12. The adjusting roller 8 is driven by the first motor 5 to adjust the height of the adjusting roller 8 in real time. During adjustment, the first motor 5 is turned on, and the first motor 5 drives the threaded rod 7 to rotate. The rotation of the threaded rod 7 can drive the lifting plate 6 to descend, so as to complete the adjustment of the height of the adjusting roller 8, thereby facilitating the adjustment of the tension when the adhesive tape is wound, and the practicality is stronger. The second motor 15 can be driven by the driving gear 16. The driven gear 14 is driven by the driven gear 14, and the driven gear 14 drives the transmission rod 13 to rotate. At this time, the transmission rod 13 and the rotating shaft rod 10 both drive the mounting seat 11 to rotate, and the mounting seat 11 drives the warp beam 12 to rotate, so as to complete the winding and warping of the tape. When the warp beam 12 needs to be replaced, the cylinder 21 is first turned on, and the cylinder 21 drives the support plate 22 to rise, so that the support plate 22 supports the warp beam 12, and then the third motor 19 is driven by the third motor 19 to rotate the bidirectional screw 17, and the rotation of the bidirectional screw 17 drives the moving block 18, and the moving block 18 drives the movable plate 9, so that the mounting seat 11 is separated from the warp beam 12, and then the warp beam 12 is removed from the support plate 22 for replacement, and no cumbersome bolts are required for fixing, which is more practical.

[0027] In this embodiment, a slot 20 is provided inside one side of the mounting seat 11 , and blocks 23 are provided at both ends of the warp beam 12 . One end of the block 23 abuts against the inside of the slot 20 , which can improve the stability of the installation of the warp beam 12 .

[0028] In this embodiment, sliding blocks are provided on both sides of the bottom of the movable plate 9, and sliding grooves are provided inside the two sides of the top of the mounting plate 1. One end of the sliding block is slidably arranged inside the sliding groove, thereby improving the stability of the movable plate 9 when sliding.

[0029] In this embodiment, through holes are provided inside the two sides of the lifting plate 6, and fixing rods are provided inside the two sides of the fixing frame 4. The through holes are slidably sleeved on the fixing rods, thereby improving the stability of the lifting plate 6 during the lifting process.

[0030] In this embodiment, the outer surfaces of the mounting plate 1, the fixing frame 4 and the movable plate 9 are all provided with an anti-corrosion layer, thereby ensuring the durability of the device itself.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A warping device for producing automotive wiring harness tape, characterized in that: The invention comprises a mounting plate (1), wherein a guide roller (2) is arranged on one side of the top end of the mounting plate (1), a fixing frame (4) is arranged in the middle of the top end of the mounting plate (1), rollers (3) are arranged on both sides of the fixing frame (4), a first motor (5) is arranged in the middle of the top end of the fixing frame (4), a threaded rod (7) is arranged at the bottom end of the fixing frame (4), an output end of the first motor (5) is connected to the threaded rod (7), a lifting plate (6) is arranged on the threaded rod (7), the lifting plate (6) and the threaded rod (7) are threadedly connected, connecting plates are arranged on both sides of the bottom end of the lifting plate (6), an adjusting roller (8) is arranged at the bottom end of the connecting plate, a bidirectional screw (17) is arranged on one side of the bottom end of the mounting plate (1), a third motor (19) is arranged on the bidirectional screw (17), moving blocks (18) are arranged at both ends of the bidirectional screw (17), and the mounting plate (1) A movable plate (9) is arranged at both ends of one side of the top, the top of the moving block (18) is connected to the movable plate (9), a rotating shaft rod (10) is arranged on one side of the movable plate (9), a transmission rod (13) is arranged on the other side of the movable plate (9), a mounting seat (11) is arranged on both the transmission rod (13) and the rotating shaft rod (10), a warp beam (12) is arranged on the mounting seat (11), a driven gear (14) is arranged at one end of the transmission rod (13), a driving gear (16) is arranged on one side of the driven gear (14), a second motor (15) is arranged on the driving gear (16), the driving gear (16) is meshedly connected with the driven gear (14), a cylinder (21) is arranged at the top of the mounting plate (1), the cylinder (21) is located at the bottom of the warp beam (12), and a support plate (22) is arranged at the top of the cylinder (21).

2. The warping device for producing automotive wiring harness tape according to claim 1, characterized in that: A clamping groove (20) is provided inside one side of the mounting seat (11), and clamping blocks (23) are provided at both ends of the warp beam (12), with one end of the clamping block (23) abutting against the inside of the clamping groove (20).

3. The warping device for producing automotive wiring harness tape according to claim 2, characterized in that: Sliding blocks are arranged on both sides of the bottom end of the movable plate (9), and sliding grooves are arranged inside both sides of the top end of the mounting plate (1), and one end of the sliding block is slidably arranged inside the sliding groove.

4. The warping device for producing automotive wiring harness tape according to claim 3, characterized in that: Through holes are arranged inside the two sides of the lifting plate (6), and fixing rods are arranged inside the two sides of the fixing frame (4), and the through holes are slidably sleeved on the fixing rods.

5. The warping device for producing automotive wiring harness tape according to claim 4, characterized in that: The first motor (5), the second motor (15) and the third motor (19) are all servo reduction motors.

6. The warping device for producing automotive wiring harness tape according to claim 5, characterized in that: The outer surfaces of the mounting plate (1), the fixing frame (4) and the movable plate (9) are all provided with an anti-corrosion layer.

7. The warping device for producing automotive wiring harness tape according to claim 6, characterized in that: Brackets are arranged on both sides of the bottom end of the mounting plate (1), and anti-slip pads are arranged on the brackets.

8. The warping device for producing automotive wiring harness tape according to claim 7, characterized in that: The rotating rollers (3) are provided in two groups and are symmetrically arranged on both sides of the fixing frame (4).