Distillation device for wine brewing

Abstract

The utility model relates to the technical field of wine brewing equipment, in particular to a distillation device for wine brewing, which comprises a horizontal machine body, a material pushing mechanism and a heating device, the machine body defines an inner cavity for stacking fermented grains, the material pushing mechanism is arranged in the cavity of the machine body, and the material pushing mechanism comprises a main shaft, a plurality of groups of material pushing mechanism helical blades and a driving device, and the heating device comprises a group A heating pipeline and a group B heating pipeline which are fixedly welded on the outer wall of the machine body. The horizontal machine body is adopted and matched with the material pushing mechanism to push the fermented grains in the horizontal direction, so that the requirement on the loose degree of the fermented grains is reduced; meanwhile, steam is fully and repeatedly utilized in the preparation process, and energy consumption is reduced. Spiral blades of the feeding mechanism with intervals are matched with fermented grains, so that a plurality of sealed independent bin sections are formed, and the humidity of wine materials produced by different bin sections can be conveniently adjusted; the heating pipeline group B is communicated with the lower part of the machine body through uniformly distributed air holes, and the humidity of wine materials in the machine body can be controlled by adjusting the steam quantity of the heating pipeline group B, so that the quality of discharged wine is controlled.

Description

Technical Field

[0001] The utility model relates to the technical field of wine-making equipment, in particular to a distillation device for wine-making. Background Art

[0002] In the brewing technique of liquor, the fermented grain, which has been cooked and fermented, is the key raw material for distilling liquor. At present, the mainstream technology for liquor distillation adopts the vertical distillation method, which has strict requirements on the state of the fermented grain, that is, the fermented grain must be kept loose so that the steam can penetrate evenly during distillation to ensure the effective extraction of alcohol. However, if the fermented grain does not reach the ideal loose state, it is necessary to add auxiliary materials such as husks to enhance its air permeability, which undoubtedly increases the complexity and cost of the operation.

[0003] The process of loading the retort for vertical distillation places extremely high technical requirements on the workers. It requires quick and light operation, and ensures that the layer of mash is thin and even to ensure distillation efficiency and wine quality. This process is not only labor-intensive, but also its efficiency is limited by the workers' proficiency in operation, which poses certain obstacles to production scale and standardization. In addition, the existing liquor distillation equipment has obvious energy waste and environmental pollution problems during operation. The traditional distillation method is to directly contact the mash with water vapor. This contact method will cause a large amount of bottom pot water to be generated, and these bottom pot water often dissolve the effective substances in the mash, resulting in a waste of resources. At the same time, a large amount of bottom pot water also forms a serious source of pollution, causing adverse effects on the environment.

[0004] Furthermore, in the process of heating the mash, traditional distillation technology requires a lot of extra energy to heat water into steam, and in the condensation process, cold water is needed to displace the heat in the steam to form liquid liquor. In this process, not only is the consumption of water resources huge, but the energy utilization efficiency is also relatively low. At the same time, due to the direct contact between water vapor and mash, part of the water vapor will be mixed with the wine molecular gas, resulting in a decrease in the quality of the wine tail, further increasing production costs and resource waste.

[0005] Therefore, developing a new type of liquor distillation device to solve the problems of high looseness requirements of the mash, complex operation, energy waste and environmental pollution in the existing technology has become an urgent problem to be solved in the liquor brewing industry. Utility Model Content

[0006] The technical problem to be solved by the utility model is: to provide a distillation device for wine making in order to overcome the deficiencies in the prior art.

[0007] The utility model solves the technical problem by adopting the following technical solution: a distillation device for wine making, comprising a horizontal machine body, a material pushing mechanism and a heating device.

[0008] The machine body forms an inner cavity for stacking fermented grains.

[0009] The pushing mechanism is arranged in the cavity of the machine body, and comprises a main shaft, an array of pushing mechanism spiral blades arranged on the main shaft, and a driving device. A spacing of 50-100 cm is left between adjacent pushing mechanism spiral blades. The cavity of the machine body is divided into several bin sections by the mash accumulated between adjacent pushing mechanism spiral blades. Each bin section on the machine body is provided with a wine vapor outlet.

[0010] The heating device comprises a group A heating pipe and a group B heating pipe fixedly welded on the outer wall of the machine body.

[0011] Each storage section is equipped with a group A heating pipe and a group B heating pipe.

[0012] The B group heating pipes are connected to the lower part of the machine body through evenly distributed air holes. Each circle of the B group heating pipes is connected to the connecting main pipe through a connecting pipe. A sewage outlet is provided at the lower part of the connecting main pipe, and a sewage valve is provided on the discharge pipeline of the sewage outlet.

[0013] Furthermore, the group A heating pipe is provided with a group A heating pipe outlet located in the last compartment.

[0014] The lower part of the connecting main pipeline of the last bunker section is provided with the steam inlet of the last bunker section B group pipeline.

[0015] The outlet of the heating pipeline of group A is connected to the steam inlet of the pipeline of group B in the last warehouse section through a connecting pipeline.

[0016] Furthermore, a group of heating pipes of the group B of the first section is provided in front of the heating pipes of the group B of the first section, and the heating pipes of the group B of the 0th section are connected to the heating pipes of the group B of the first section. The heating pipes of the group B of the 0th section are provided with a steam inlet of the group B of the 0th section. The wine vapor outlet of the last section is a return air outlet, and the return air outlet is connected to the steam inlet of the group B of the 0th section through the return air pipe, and an induced draft fan is provided on the return air pipe.

[0017] Furthermore, the group A heating pipe is provided with a group A heating pipe inlet located in the first compartment section and a group A heating pipe outlet located in the last compartment section, and the group A heating pipes of adjacent compartment sections are connected through the group A heating connecting pipe.

[0018] Except for the last bin section, a steam inlet of a group B heating pipe is provided at the lower part of the connecting main pipe of the remaining bin sections, and the wine steam outlets of the remaining bin sections are connected to the condenser through the wine steam connecting pipe;

[0019] The heating pipe inlet of group A and the steam inlet of group B are connected to the steam source through the main steam pipe, and a steam valve is provided on the connecting pipe between the heating pipe inlet of group A and the steam inlet of group B and the main steam pipe.

[0020] Furthermore, one end of the inner cavity of the machine body is connected to the feed hopper through the machine body feed connection port, and the other end is connected to the separator through the discharge port located at the bottom of the machine body.

[0021] A feed port is provided at the upper end of the feed hopper, a feed mechanism reducer is fixedly installed above the feed hopper, the output shaft of the feed mechanism reducer extends into the feed hopper and a feed mechanism spiral blade is provided outside the output shaft, clean water is injected into the cavity connected to the discharge port at the lower part of the separator, and the water level of the clean water is higher than the discharge port.

[0022] Furthermore, the main shaft is divided into several sections, and the main shafts of adjacent sections are fixedly connected by a fixed sleeve. The rotating sleeve outside the fixed sleeve is provided with a shaft positioning device, and the shaft positioning device is fixed to the machine body through a shaft positioning window provided on the machine body.

[0023] Furthermore, the separator is provided with a separator reducer, and the separator reducer drives the separator discharge hopper to discharge the waste separated from the water out of the wine-making distillation device.

[0024] Furthermore, the driving device adopts a pusher mechanism reducer, and the output shaft of the pusher mechanism reducer is connected to the main shaft through a sprocket.

[0025] Furthermore, the heating pipes of group A and group B are wrapped with a heat-insulating layer, and the heat-insulating layer is placed in the heat-insulating layer shell.

[0026] The heating pipes of group A and group B are semicircular pipes, and the heating pipes of group A and group B are welded to the machine body after being cross-separated.

[0027] Furthermore, the machine body and the driving device are fixedly mounted on the frame;

[0028] The machine body adopts a cylindrical shell.

[0029] The utility model has the beneficial effects of: adopting a horizontal machine body and cooperating with a pushing mechanism to push the mash in a horizontal direction, thereby reducing the requirement on the looseness of the mash; and at the same time, fully reusing steam in the preparation process to reduce energy consumption.

[0030] The spiral blades of the feeding mechanism with intervals are used in conjunction with the mash to form several sealed independent sections, which makes it easy to adjust the humidity of the wine produced in different sections; the heating pipes of group B are connected to the lower part of the machine body through evenly distributed air holes. By adjusting the steam volume of the heating pipes of group B, the humidity of the wine in the machine body can be controlled, thereby controlling the quality of the wine. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0032] Figure 1 It is a schematic diagram of the structure of this utility model;

[0033] Figure 2 It is a structural schematic diagram of the second angle of the present invention;

[0034] Figure 3 It is a structural schematic diagram of the utility model from the third angle;

[0035] Figure 4 This is a structural schematic diagram of the practical spiral pusher mechanism;

[0036] Figure 5 This is a schematic diagram of the structure of the heating pipeline of Group A of this utility model;

[0037] Figure 6 It is a schematic diagram of the structure of the heating pipeline of group B of this utility model.

[0038] Numbers in the figure: 1-feeding port, 2-feeding hopper, 3-feeding mechanism reducer, 4-feeding mechanism spiral blade, 5-pushing mechanism reducer, 6-sprocket, 7-spindle, 8-pushing mechanism spiral blade, 9-separator reducer, 10-separator, 11-discharging port, 12-machine body feeding connection port, 13-main steam pipeline, 14-group A heating pipeline, 15-group B heating pipeline, 16-group A heating pipeline outlet, 17-connecting pipeline, 18-final warehouse section group B pipeline steam inlet, 19-return air outlet, 20-return air pipeline, 21 -Steam inlet of group B pipeline in the 0th bin section, 22-inlet of group A heating pipeline, 23-group A heating connecting pipeline, 24-steam inlet of group B heating pipeline, 25-group B connecting pipeline, 26-drain outlet, 27-wine steam outlet, 28-wine steam connecting pipeline, 29-condenser, 30-machine body, 31-axis positioning window, 32-axis positioning device, 33-insulation layer, 34-insulation layer shell, 35-discharge hopper, 36-frame, 37-induced draft fan, 38-steam source, 39-steam valve, 40-drain valve, 41-connecting main pipeline. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0040] Figure 1-Figure 6 The distillation device for brewing wine shown in the figure comprises a horizontal machine body 30, a material pushing mechanism and a heating device.

[0041] The machine body 30 forms an inner cavity for stacking the fermented grains, and the machine body 30 is a cylindrical shell;

[0042] The pushing mechanism is arranged in the cavity of the machine body 30, and the pushing mechanism includes a main shaft 7, an array of pushing mechanism spiral blades 8 arranged on the main shaft 7 and a driving device. The driving device adopts a pushing mechanism reducer 5, and the output shaft of the pushing mechanism reducer 5 is connected to the main shaft 7 through a sprocket 6.

[0043] There is a spacing of 50-100 cm between the adjacent spiral blades 8 of the pushing mechanism. The cavity of the machine body 30 is divided into several bins by the fermented grains accumulated between the adjacent spiral blades 8 of the pushing mechanism. Each bin on the machine body 30 is provided with a wine vapor outlet 27. Except for the last bin, the wine vapor outlets 27 of the remaining bins are connected to the condenser 29 through the wine vapor connecting pipe 28. During the pushing process, the fermented grains reach the gap between the adjacent spiral blades 8 of the pushing mechanism. Because there is no pushing of the spiral blades 8 of the pushing mechanism, the fermented grains accumulate there. When the fermented grains fill the machine body 30, the fermented grains are pushed forward again under the pushing of the spiral blades 8 of the pushing mechanism at the back, thus forming several bins. The accumulation of fermented grains makes the bins sealed. The sealed independent bins are convenient for adjusting the humidity of the wine produced in different bins.

[0044] The heating device includes a group A heating pipe 14 and a group B heating pipe 15 fixedly welded on the outer wall of the body 30.

[0045] Each storage section is provided with a group A heating pipe 14 and a group B heating pipe 15 outside.

[0046] The A group heating pipe 14 is provided with an A group heating pipe inlet 22 located in the first compartment section and an A group heating pipe outlet 16 located in the last compartment section. The A group heating pipes 14 of adjacent compartment sections are connected through the A group heating connecting pipe 23.

[0047] The heating pipe 15 of group B is connected to the lower part of the machine body 30 through evenly distributed air holes. By adjusting the steam volume of the heating pipe 15 of group B, the humidity of the wine in the machine body 30 can be controlled, thereby controlling the quality of the wine.

[0048] Each circle of the B group heating pipe 15 is connected to the connecting main pipe 41 through the connecting pipe 25. The lower part of the connecting main pipe 41 is provided with a sewage outlet 26, and the discharge pipeline of the sewage outlet 26 is provided with a sewage valve 40. Since the B group heating pipe 15 is connected to the lower part of the machine body 30, during the winemaking process, particles may enter the B group heating pipe 15 from the air holes. Each group of the B group heating pipe 15 is provided with a sewage outlet 26 with a sewage valve 40 to facilitate the cleaning of the B group heating pipe 15.

[0049] The last section B group pipe steam inlet 18 is provided below the main connecting pipe 41 of the last section, and the rest of the sections B group heating pipe steam inlet 24 is provided below the main connecting pipe 41.

[0050] The outlet 16 of the heating pipe of group A is connected to the steam inlet 18 of the pipe of group B in the last compartment through the connecting pipe 17, so as to realize the overall recycling of steam.

[0051] The heating pipe inlet 22 of group A and the steam inlet 24 of group B are connected to the steam source 38 via the main steam pipe 13 , and a steam valve 39 is provided on the connecting pipeline between the heating pipe inlet 22 of group A and the steam inlet 24 of group B and the main steam pipe 13 .

[0052] In front of the B group heating pipes 15 of the first section, there is also a group of B heating pipes 15 of the 0th section that are connected with the B group heating pipes 15 of the first section. The B group heating pipes 15 of the 0th section are provided with a steam inlet 21 of the B group pipes of the 0th section. The wine vapor outlet 27 of the last section is a return air outlet 19, and the return air outlet 19 is connected with the steam inlet 21 of the B group pipes of the 0th section through the return air pipe 20. The return air pipe 20 is provided with an induced draft fan 37.

[0053] The alcohol content of the wine vapor obtained in each storage section is different. The alcohol content of the wine vapor in the last storage section will be relatively low and is not suitable as finished wine. Therefore, the wine vapor in the last storage section is passed into the heating pipe 15 of group B as steam to recycle the steam without causing waste of steam.

[0054] One end of the inner cavity of the machine body 30 is connected to the feed hopper 2 through the machine body feed connection port 12, and the other end is connected to the separator 10 through the discharge port 11 located at the bottom of the machine body 30.

[0055] A feed port 1 is provided at the upper end of the feed hopper 2, a feed mechanism reducer 3 is fixedly installed above the feed hopper 2, an output shaft of the feed mechanism reducer 3 extends into the feed hopper 2 and a feed mechanism spiral blade 4 is provided outside the output shaft;

[0056] Clean water is injected into the cavity at the lower part of the separator 10 that is connected to the discharge port 11. The water level of the clean water is higher than the discharge port 11, which is used to seal the discharge port.

[0057] The separator 10 is provided with a separator reducer 9, and the separator reducer 9 drives the discharge hopper 35 of the separator 10 to discharge the waste separated from the water out of the wine distillation device.

[0058] The main shaft 7 is divided into several sections, and the main shafts 7 of adjacent sections are fixedly connected by a fixed sleeve. The rotating sleeve outside the fixed sleeve is provided with a shaft positioning device 32, and the shaft positioning device 32 is fixed to the body 30 through a shaft positioning window 31 provided on the body 30, so as to facilitate the positioning of the main shaft 7.

[0059] The A group heating pipe 14 and the B group heating pipe 15 are wrapped with a heat-insulating layer 33 , and the heat-insulating layer 33 is placed in a heat-insulating layer shell 34 to prevent the heat loss of the steam in the pipe.

[0060] The heating pipes 14 of group A and the heating pipes 15 of group B are semicircular pipes, and the heating pipes 14 of group A and the heating pipes 15 of group B are welded to the machine body 30 after being cross-separated.

[0061] The machine body 30 and the pusher mechanism reducer 5 are fixedly mounted on the frame 36 .

[0062] During operation, the fermented grains enter the hopper 2 from the feed port 1, and enter the machine body 30 through the feed mechanism reducer 3 with the feed mechanism spiral blade 4. The speed of the fermented grains entering the machine body 30 can be controlled by controlling the speed of the spiral feed mechanism. The feed mechanism spiral blade 4 and the fermented grains can also play a sealing role on the machine body 30.

[0063] The pushing mechanism in the machine body 30 is specifically a main shaft 7 with an array of pushing mechanism spiral blades 8 driven by a driving device. The main shaft 7 is driven to rotate through a sprocket 6 under the drive of the pushing mechanism reducer 5. The array of pushing mechanism spiral blades 8 installed on the main shaft 7 drives the fermented grains to be pushed in the machine body 30. There is a gap of 50-100 cm between adjacent pushing mechanism spiral blades 8. The fermented grains reach the gap during the pushing process. Because there is no pushing of the pushing mechanism spiral blades 8, the fermented grains accumulate there. When the fermented grains fill the machine body 30, the fermented grains are pushed forward again under the push of the rear pushing mechanism spiral blades 8, thus forming several bin sections. The accumulation of fermented grains seals the bin sections.

[0064] Each bin section on the machine body 30 is provided with a wine vapor outlet 27. The wine vapor generated under the action of the heating pipe outside the machine body 30 is discharged from the wine vapor outlet 27 and then enters the condenser 29 through the wine vapor connecting pipe 28 for collection.

[0065] When the waste after the wine in the mash evaporates is discharged from the discharge port 11, the discharge port 11 is connected to the separator 10, and clean water is injected into the cavity in the lower part of the separator 10 that is connected to the discharge port 11. The water level of the clean water is higher than the discharge port 11, which is used to seal the discharge port; then the separator reducer 9 drives the discharge hopper 35 of the separator 10 to discharge the waste separated from the water out of the distillation device for brewing wine.

[0066] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A distillation device for brewing wine, characterized in that: It comprises a horizontal machine body (30), a material pushing mechanism and a heating device. The machine body (30) forms an inner cavity for stacking the fermented grains. The pushing mechanism is arranged in the cavity of the machine body (30), and comprises a main shaft (7), an array of pushing mechanism spiral blades (8) arranged on the main shaft (7), and a driving device. A spacing of 50-100 cm is left between adjacent pushing mechanism spiral blades (8). The cavity of the machine body (30) is divided into a plurality of bin sections by the mash accumulated between adjacent pushing mechanism spiral blades (8). Each bin section on the machine body (30) is provided with a wine vapor outlet (27). The heating device comprises a group A heating pipe (14) and a group B heating pipe (15) fixedly welded to the outer wall of the machine body (30). Each storage section is provided with a group A heating pipe (14) and a group B heating pipe (15). The B group heating pipes (15) are connected to the lower part of the machine body (30) through evenly distributed air holes. Each circle of the B group heating pipes (15) is connected to the connecting main pipe (41) through the B group connecting pipes (25). The lower part of the connecting main pipe (41) is provided with a sewage outlet (26), and the discharge pipeline of the sewage outlet (26) is provided with a sewage valve (40).

2. A distillation device for brewing wine according to claim 1, characterized in that: The group A heating pipe (14) is provided with a group A heating pipe outlet (16) located in the last compartment. The lower part of the connecting main pipeline (41) of the last bunker section is provided with a steam inlet (18) of the last bunker section B group pipeline. The outlet (16) of the heating pipe of group A is connected to the steam inlet (18) of the pipe of group B in the last compartment through a connecting pipe (17).

3. A distillation device for brewing wine according to claim 1, characterized in that: A group of heating pipes (15) of the B group of heating pipes (15) of the 0th bin section and connected to the heating pipes (15) of the B group of heating pipes of the first bin section are provided in front of the heating pipes (15) of the B group of heating pipes of the 0th bin section. The heating pipes (15) of the B group of heating pipes of the 0th bin section are provided with a steam inlet (21) of the B group of pipes of the 0th bin section. The wine steam outlet (27) of the last bin section is a return air outlet (19). The return air outlet (19) is connected to the steam inlet (21) of the B group of pipes of the 0th bin section through a return air pipe (20). An induced draft fan (37) is provided on the return air pipe (20).

4. A distillation device for brewing wine according to claim 1, characterized in that: The group A heating pipe (14) is provided with a group A heating pipe inlet (22) located in the first compartment section and a group A heating pipe outlet (16) located in the last compartment section. The group A heating pipes (14) of adjacent compartment sections are connected via the group A heating connecting pipe (23). Except for the last bin section, the main connecting pipeline (41) of the remaining bin sections is provided with a B group heating pipeline steam inlet (24) at the bottom, and the wine steam outlets (27) of the remaining bin sections are connected to the condenser (29) through the wine steam connecting pipeline (28); The heating pipe inlet (22) of group A and the steam inlet (24) of group B heating pipe are connected to a steam source (38) via a main steam pipe (13), and a steam valve (39) is provided on the connecting pipe between the heating pipe inlet (22) of group A and the steam inlet (24) of group B heating pipe and the main steam pipe (13).

5. A distillation device for brewing wine according to claim 1, characterized in that: One end of the inner cavity of the machine body (30) is connected to the feed hopper (2) through the machine body feed connection port (12), and the other end is connected to the separator (10) through the discharge port (11) located at the bottom of the machine body (30). The upper end of the feed hopper (2) is provided with a feed port (1), a feed mechanism reducer (3) is fixedly installed above the feed hopper (2), an output shaft of the feed mechanism reducer (3) extends into the feed hopper (2) and a feed mechanism spiral blade (4) is provided outside the output shaft, Clean water is injected into the cavity at the lower part of the separator (10) that is connected to the discharge port (11), and the water level of the clean water is higher than the discharge port (11).

6. A distillation device for brewing wine according to claim 1, characterized in that: The main shaft (7) is divided into several sections, and the main shafts (7) of adjacent sections are fixedly connected by a fixed sleeve. The rotating sleeve outside the fixed sleeve is provided with a shaft positioning device (32), and the shaft positioning device (32) is fixed on the machine body (30) through a shaft positioning window (31) provided on the machine body (30).

7. A distillation device for brewing wine according to claim 5, characterized in that: The separator (10) is provided with a separator reducer (9), and the separator reducer (9) drives the discharge hopper (35) of the separator (10) to discharge the waste separated from the water out of the wine distillation device.

8. A distillation device for brewing wine according to claim 1, characterized in that: The driving device adopts a push mechanism reducer (5), and the output shaft of the push mechanism reducer (5) is connected to the main shaft (7) through a sprocket (6).

9. A distillation device for brewing wine according to claim 1, characterized in that: The A group heating pipe (14) and the B group heating pipe (15) are wrapped with a heat-insulating layer (33), and the heat-insulating layer (33) is placed in a heat-insulating layer shell (34). The group A heating pipe (14) and the group B heating pipe (15) are semicircular pipes. The group A heating pipe (14) and the group B heating pipe (15) are cross-separated and then welded to the machine body (30).

10. A distillation device for brewing wine according to claim 1, characterized in that: The machine body (30) and the driving device are fixedly mounted on a frame (36); The machine body (30) is a cylindrical shell.

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