Feeding device for reinforcing steel bar quenching

By designing a steel bar quenching feeding device that includes automatic loading and cooling treatment functions, the problems of heat loss and cooling treatment inconvenient during loading in the existing device are solved, and more efficient quenching treatment and cost reduction are achieved.

CN222556980UActive Publication Date: 2025-03-04LIAOCHENG JIAZHUO METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421186118.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-04
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing steel bar quenching feeding devices lack an automatic loading mechanism, which leads to the need to open and close the furnace door repeatedly during the loading process, resulting in heat loss and affecting the quenching effect and efficiency of the steel bar. At the same time, it is difficult to achieve automatic cooling of steel bars in the existing structure, and the cooling liquid is inconvenient to replace it, which affects the quenching effect and wastes the cooling liquid.

Method used

A feeding device for quenching steel bars is designed, including a support platform, a combustion furnace, a rolling roller, a loading box, a loading nip roller, a cooling pool and a recycling cooling box. The worm and worm gear are driven by the motor, so that the feeding nip roller can automatically rotate and carry out feeding treatment; the heated steel bars are introduced into the cooling pool by using the discharge guide roller, and the cooling liquid is recovered and reused through the water pump and the liquid injection system.

Benefits of technology

Automatic feeding and cooling treatment of steel bars is realized, which reduces heat loss, improves quenching effect and efficiency, and reduces the cost of use through the recycling and reuse of coolant.

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Abstract

The utility model relates to the technical field of reinforcing steel bar quenching, in particular to a feeding device for reinforcing steel bar quenching, which is characterized in that a combustion furnace is fixedly connected to the middle position of the upper end of a support table, a feeding box is fixedly connected to the left end of the combustion furnace, and a feeding pinch roll is rotatably connected to the inside of the feeding box; a worm can drive a worm gear to rotate through rotation of a motor, so that a feeding clamping roller on the upper side can rotate, and the feeding clamping rollers at the upper end and the lower end can automatically convey and feed reinforcing steel bars through the action of a gear set; according to the steel bar quenching furnace, steel bars can be prevented from being scraped under the action of the arranged feeding guide rollers, meanwhile, the steel bars can be fed and can block the feeding holes under the action of the arranged feeding holes, the situation that a large amount of heat is lost due to the fact that the combustion furnace is repeatedly opened and closed is avoided, and the quenching effect and the quenching efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to a feeding device for steel bar quenching, belonging to the technical field of steel bar quenching. Background Art

[0002] Rebar refers to steel used for reinforced concrete and prestressed reinforced concrete. Its cross-section is round, sometimes square with rounded corners. The quenching of steel is a heat treatment process in which the steel is heated to a critical temperature Ac3 or above Ac1, kept warm for a period of time to make it fully or partially austenitized, and then cooled rapidly to below Ms at a cooling rate greater than the critical cooling rate for martensitic transformation. The steel bar needs to be quenched to increase its hardness before it is made into a product.

[0003] The existing patent number is CN220579333U, which is a feeding device for steel bar quenching. This device adopts a rolling mechanism for feeding, which reduces friction and has low conveying power. The rolling mechanism is not related to the conveying structure in the quenching furnace, so that the furnace door is closed after the steel bar enters the quenching furnace, which is convenient for controlling quenching stability, saving energy, and opening and closing the furnace door is simple and convenient. The device is simple in design and easy to operate. However, although this device can be used for rolling feeding when in use, it does not have an automatic feeding mechanism, and the furnace door needs to be opened and closed repeatedly during the feeding process, which will also cause heat loss and affect the steel bar quenching effect and quenching efficiency; and after the steel bar is placed in the calcining furnace for heating, it is difficult to automatically place the steel bar in the cooling pool for cooling, and after the steel bar is manually placed in the cooling pool, the internal temperature will continue to rise, and the existing structure is difficult to quickly replace the coolant in the cooling pool, which affects the continuous quenching treatment effect of the steel bar, and wastes a large amount of coolant, increasing the cost of steel bar quenching. Utility Model Content

[0004] The purpose of the utility model is to provide a feeding device for steel bar quenching to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A feeding device for quenching steel bars comprises a support platform, a combustion furnace and a discharging roller, wherein the combustion furnace is fixedly connected to the middle position of the upper end of the support platform, the left end of the combustion furnace is fixedly connected to a feeding box, the interior of the feeding box is rotatably connected to a feeding clamping roller, the left side of the upper end of the support platform is rotatably connected to a discharging roller, the right side of the upper end of the support platform is fixedly connected to a cooling pool, the interior of the cooling pool is rotatably connected to a discharging guide roller, the middle position of the upper end of the cooling pool is fixedly connected to a liquid injection head, and the lower right end of the support platform is fixedly connected to a recovery cooling box.

[0007] Furthermore, the rear end of the feeding box is fixedly connected to a fixed box, the left end of the fixed box is fixedly connected to a motor, the right end of the output shaft of the motor is fixedly connected to a worm, the lower end of the worm is meshingly connected to a worm wheel, the worm wheel is fixedly connected to the feeding clamping roller, and the front end of the feeding clamping roller is fixedly connected to a gear set.

[0008] Furthermore, there are two feeding rollers, and feeding holes are provided between the two feeding rollers and on the left end wall of the feeding box.

[0009] Furthermore, a feeding guide roller is rotatably connected to the lower left end of the feeding box.

[0010] Furthermore, a water pump is sealedly connected to the lower front end of the recovery cooling box, a liquid injection pipe is sealedly connected to the front end of the water pump, and the liquid injection pipe is sealedly connected to the liquid injection head.

[0011] Furthermore, an overflow pipe is sealedly connected to the upper left end of the cooling pool, and the overflow pipe is sealedly connected to the recovery cooling box.

[0012] Furthermore, a refrigerator is fixedly connected to the left rear end of the recovery cooling box, a refrigeration pipe is electrically connected to the right end of the refrigerator, a cooling groove and a reflux groove are respectively provided on the front and rear sides of the interior of the recovery cooling box, and a guide hole is provided on the upper side of the internal plate of the recovery cooling box.

[0013] The beneficial effects of the utility model are:

[0014] The utility model can unwind the steel bar by arranging the function of discharging the unwinding roller, and can drive the worm gear to rotate by rotating the motor, so that the feeding clamping roller on the upper side can rotate, and the feeding clamping rollers at the upper and lower ends can automatically convey and feed the steel bar by the function of the gear set, and can avoid the steel bar from being scratched by the function of the provided feeding hole, and can simultaneously feed the steel bar and enable the steel bar to block the feeding hole, so as to avoid a large amount of heat loss caused by repeated opening and closing of the combustion furnace, thereby improving the quenching effect and quenching efficiency. The utility model utilizes the discharging guide roller to The function is to guide the heated steel bars into the cooling pool for cooling and quenching treatment, and the coolant on the front side of the recovery cooling box can be extracted by the water pump, and the coolant is injected into the cooling pool through the injection pipe and the injection head. With the continuous injection of coolant, the excess heated coolant can flow into the rear side of the recovery cooling box through the overflow pipe, and the heated coolant can be cooled again by the refrigerator and the cooling pipe, and the cooled coolant can flow into the front side of the recovery cooling box again through the guide hole, thereby effectively improving the continuous cooling effect of the steel bars and reducing the cost of steel bar quenching. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the specific embodiments of the present invention and do not constitute a limitation to the present invention.

[0016] Figure 1 This is a front view of a feeding device for steel bar quenching according to the utility model;

[0017] Figure 2 It is a left sectional view of the installation structure of a feeding box and a fixing box of a feeding device for steel bar quenching of the utility model;

[0018] Figure 3 This is a cross-sectional view of the installation structure of a cooling pool of a feeding device for steel bar quenching according to the utility model;

[0019] Figure 4 It is a right sectional view of the installation structure of a recovery cooling box of a feeding device for steel bar quenching of the utility model;

[0020] Numbers in the figure: 1. Support platform; 2. Combustion furnace; 3. Feeding box; 4. Feeding clamp roller; 5. Unwinding roller; 6. Cooling tank; 7. Unwinding guide roller; 8. Liquid injection head; 9. Recovery cooling box; 10. Fixed box; 11. Motor; 12. Worm; 13. Worm wheel; 14. Gear set; 15. Feeding hole; 16. Feeding guide roller; 17. Water pump; 18. Liquid injection pipe; 19. Overflow pipe; 20. Refrigerator; 21. Refrigeration pipe; 22. Diversion hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1 Please refer to Figure 1-Figure 4 , the utility model provides a technical solution:

[0023] A feeding device for steel bar quenching comprises a support platform 1, a combustion furnace 2 and a discharging roller 5, wherein the combustion furnace 2 is fixedly connected to the middle position of the upper end of the support platform 1, the left end of the combustion furnace 2 is fixedly connected to a feeding box 3, the inner part of the feeding box 3 is rotatably connected to a feeding clamping roller 4, the left side of the upper end of the support platform 1 is rotatably connected to the discharging roller 5, the rear end of the feeding box 3 is fixedly connected to a fixed box 10, the left end of the fixed box 10 is fixedly connected to a motor 11, the right end of the output shaft of the motor 11 is fixedly connected to a worm 12, the lower end of the worm 12 is meshingly connected to a worm gear 13, the worm gear 13 is fixedly connected to the feeding clamping roller 4, the front end of the feeding clamping roller 4 is fixedly connected to a gear set 14, there are two feeding clamping rollers 4, and a gear is arranged between the two feeding clamping rollers 4 and on the left end wall of the feeding box 3. There is a feeding hole 15, and a feeding guide roller 16 is rotatably connected to the lower left end of the feeding box 3. The unwinding roller 5 can unwind the steel bars, and the worm 12 can drive the worm wheel 13 to rotate by rotating the motor 11, so that the upper feeding clamping roller 4 can rotate, and the feeding clamping rollers 4 at the upper and lower ends can automatically transport and feed the steel bars through the action of the gear set 14, and the steel bars can be avoided from being scratched by the setting of the feeding guide roller 16. At the same time, the setting of the feeding hole 15 can not only feed the steel bars, but also enable the steel bars to block the feeding hole 15, so as to avoid a large amount of heat loss caused by repeated opening and closing of the combustion furnace 2, thereby improving the quenching effect and quenching efficiency.

[0024] Example 2 Please refer to Figure 1 , Figure 3 and Figure 4The difference between this embodiment and embodiment 1 is that: a cooling pool 6 is fixedly connected to the right side of the upper end of the support platform 1, and a discharging guide roller 7 is rotatably connected inside the cooling pool 6. A liquid injection head 8 is fixedly connected to the middle position of the upper end of the cooling pool 6, and a recovery cooling box 9 is fixedly connected to the right lower end of the support platform 1. A water pump 17 is sealedly connected to the lower side of the front end of the recovery cooling box 9, and a liquid injection pipe 18 is sealedly connected to the front end of the water pump 17. The liquid injection pipe 18 is sealedly connected to the liquid injection head 8, and an overflow pipe 19 is sealedly connected to the upper side of the left end of the cooling pool 6. The overflow pipe 19 is sealedly connected to the recovery cooling box 9, and a refrigerator 20 is fixedly connected to the left rear end of the recovery cooling box 9. The right end of the refrigerator 20 is electrically connected to a refrigeration pipe 21. A cooling groove and a reflux groove are respectively provided on the front and rear sides of the recovery cooling box 9. A guide hole 22 is provided on the upper side of the inner plate of the box 9. The function of the discharge guide roller 7 can guide the heated steel bars into the cooling pool 6 for cooling and quenching treatment, and the coolant on the front side of the recovery cooling box 9 can be extracted by the water pump 17, and the coolant is injected into the cooling pool 6 through the injection pipe 18 and the injection head 8. With the continuous injection of coolant, the excess heated coolant can flow into the rear side of the recovery cooling box 9 through the overflow pipe 19, and the heated coolant can be cooled again by the refrigerator 20 and the cooling pipe 21, and the cooled coolant can flow into the front side of the recovery cooling box 9 again through the guide hole 22, thereby effectively improving the continuous cooling effect of the steel bars and reducing the cost of steel bar quenching.

[0025] Working principle of the utility model: when the device is in use, the steel bar can be unrolled by setting the function of the unwinding roller 5, and the worm 12 can drive the worm wheel 13 to rotate by rotating the motor 11, so that the upper feeding clamping roller 4 can rotate, and the feeding clamping rollers 4 at the upper and lower ends can automatically convey and feed the steel bar through the function of the gear set 14, and the steel bar can be prevented from being scratched by the function of the setting feeding guide roller 16, and at the same time, the setting feeding hole 15 can be used to feed the steel bar, and the steel bar can be blocked by the feeding hole 15, so as to avoid a large amount of heat loss caused by repeated opening and closing of the combustion furnace 2, thereby improving the quenching effect and quenching efficiency, and utilizing the unloading The guide roller 7 can guide the heated steel bars into the cooling pool 6 for cooling and quenching treatment, and the water pump 17 can extract the coolant on the front side of the recovery cooling box 9, and inject the coolant into the cooling pool 6 through the injection pipe 18 and the injection head 8. With the continuous injection of coolant, the excess heated coolant can flow into the rear side of the recovery cooling box 9 through the overflow pipe 19, and the heated coolant can be cooled again through the refrigerator 20 and the cooling pipe 21, and the cooled coolant can flow into the front side of the recovery cooling box 9 again through the guide hole 22, thereby effectively improving the continuous cooling effect of the steel bars and reducing the cost of steel bar quenching.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A feeding device for steel bar quenching, comprising a support platform (1), a combustion furnace (2) and a coiling roller (5), characterized in that: A combustion furnace (2) is fixedly connected to the middle position of the upper end of the support platform (1), a loading box (3) is fixedly connected to the left end of the combustion furnace (2), a loading clamping roller (4) is rotatably connected to the inside of the loading box (3), a discharging roller (5) is rotatably connected to the left side of the upper end of the support platform (1), a cooling pool (6) is fixedly connected to the right side of the upper end of the support platform (1), a discharging guide roller (7) is rotatably connected to the inside of the cooling pool (6), a liquid injection head (8) is fixedly connected to the middle position of the upper end of the cooling pool (6), and a recovery cooling box (9) is fixedly connected to the lower right end of the support platform (1).

2. A feeding device for steel bar quenching according to claim 1, characterized in that: The rear end of the feeding box (3) is fixedly connected to a fixed box (10), the left end of the fixed box (10) is fixedly connected to a motor (11), the right end of the output shaft of the motor (11) is fixedly connected to a worm (12), the lower end of the worm (12) is meshingly connected to a worm wheel (13), the worm wheel (13) is fixedly connected to the feeding clamping roller (4), and the front end of the feeding clamping roller (4) is fixedly connected to a gear set (14).

3. A feeding device for steel bar quenching according to claim 1, characterized in that: There are two feeding clamping rollers (4), and feeding holes (15) are provided between the two feeding clamping rollers (4) and on the left end wall of the feeding box (3).

4. A feeding device for steel bar quenching according to claim 1, characterized in that: A feeding guide roller (16) is rotatably connected to the lower left end of the feeding box (3).

5. A feeding device for steel bar quenching according to claim 1, characterized in that: The front lower side of the recovery cooling box (9) is sealedly connected to a water pump (17), the front end of the water pump (17) is sealedly connected to a liquid injection pipe (18), and the liquid injection pipe (18) is sealedly connected to the liquid injection head (8).

6. A feeding device for steel bar quenching according to claim 1, characterized in that: An overflow pipe (19) is sealedly connected to the upper left end of the cooling pool (6), and the overflow pipe (19) is sealedly connected to the recovery cooling box (9).

7. A feeding device for steel bar quenching according to claim 1, characterized in that: The left rear end of the recovery cooling box (9) is fixedly connected to a refrigerator (20), the right end of the refrigerator (20) is electrically connected to a refrigeration pipe (21), the front and rear sides of the interior of the recovery cooling box (9) are respectively provided with a cooling groove and a reflux groove, and the upper side of the internal plate of the recovery cooling box (9) is provided with a guide hole (22).

Citation Information

Patent Citations

  • Feeding device for reinforcing steel bar quenching

    CN220579333U