Rust removal equipment for aluminum profile machining

Abstract

The utility model discloses an aluminum profile processing derusting device which comprises a processing box, a first processing assembly and a second processing assembly are arranged on the processing box, the first processing assembly and the second processing assembly extend into the processing box from the outside of the processing box, and the first processing assembly and the second processing assembly are matched with each other. According to the rust removal device, multiple times of rust removal treatment can be carried out on machined parts, so that the rust removal effect can be better guaranteed, limiting treatment can be carried out on the machined parts of different specifications, so that rust removal treatment can be carried out on the machined parts of different specifications, meanwhile, a rust removal solution and a cleaning solution can be recycled, and the environment is prevented from being polluted.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to aluminum profile processing and rust removal equipment. Background Art

[0002] Aluminum processing is the process of processing aluminum billets into materials using plastic processing methods. The main methods include rolling, extrusion, stretching and forging. Aluminum processing began to be produced industrially in the early 20th century. Before the 1930s, the production equipment of copper processing was basically used, and the products were mainly used in aircraft manufacturing. After the 1960s, aluminum production developed rapidly, with an annual growth of about 4-8%. The products are widely used in aviation, construction, transportation, electrical, chemical, packaging and daily necessities industries. The output is second only to steel, ranking second in metal materials. China built a relatively large aluminum processing plant in the mid-1950s and formed a production system. The products have been serialized. There are seven alloy systems, which can produce eight types of products: plates, strips, foils, pipes, bars, profiles, wires and forgings (free forgings, die forgings).

[0003] For example, after searching the Chinese patent publication number CN219633405U, a rust removal device for aluminum profile processing is disclosed. It is provided with a rust removal mechanism, a first collecting mechanism and a second collecting mechanism. The rust removal mechanism is advantageous when rust removal is needed for round aluminum profiles. It is sleeved on the surface of a connecting roller. The rotation of the connecting roller drives the main body of the surface aluminum profile to rotate. The first collecting mechanism is advantageous when a certain amount of debris is collected inside the two groups of first collecting frames. The first collecting frame is taken out and put in from the inside of the collecting frame through a sliding connection with the collecting frame through a slider. The second collecting mechanism is advantageous when the socket is stably inserted into the inside of the fixed frame through a cushion and a surface size that is adapted to the size of the inner wall surface of the fixed frame.

[0004] However, the above device has certain shortcomings in actual use. Although it can remove rust from the circular aluminum profile, it can only perform a single rust removal process on the circular aluminum profile, resulting in a poor rust removal effect. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes an aluminum profile processing and rust removal equipment to overcome the above technical problems existing in the existing related technology.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] A rust removal device for aluminum profile processing comprises a processing box, on which a first processing component and a second processing component are arranged, and the first processing component and the second processing component extend from the outside of the processing box to the inside of the processing box.

[0008] Furthermore, in order to better ensure the adjustment effect, the first processing component includes multiple drive motors, the drive motors are arranged on both sides of the processing box through mounting plates, the output shaft of the drive motor is provided with a first electric push rod through a coupling, the moving end of the first electric push rod extends from the outside of the processing box to the inside of the processing box, and an adjustment seat is provided at one end of the first electric push rod located inside the processing box.

[0009] Furthermore, in order to better ensure the limiting effect of the workpiece, a micro motor is arranged inside the adjusting seat, and an adjusting disk is arranged on the output shaft of the micro motor, and the adjusting disk is connected to the inside of the adjusting seat, and a plurality of limiting blocks are connected to the adjusting disk, and a plurality of limiting openings are opened on the adjusting seat, and the limiting blocks are arranged in the limiting openings.

[0010] Furthermore, in order to better ensure the rust removal effect of the workpiece, the first processing component also includes a second electric push rod, the moving end of the second electric push rod extends from the outside of the processing box to the inside of the processing box, and the second electric push rod is located at one end inside the processing box. A mounting seat is provided, and a brush roller is provided on the mounting seat, and the brush roller is set as a hollow structure.

[0011] Furthermore, in order to better ensure the rust removal effect of the workpiece, the second processing component includes a delivery pump, which is arranged on one side of the processing box through a mounting frame, and the input end of the delivery pump is connected to a three-way pipe 1, on which a first control valve and a second control valve are arranged, one end of the three-way pipe 1 is connected to a storage box, and the output end of the delivery pump is connected to an output pipe, one end of the output pipe extends from the outside of the processing box to the inside of the processing box, and a spray pipe is arranged at one end of the output pipe located inside the processing box.

[0012] Furthermore, in order to better ensure the rust removal efficiency, a plurality of nozzles are arranged on the spray pipe, a plurality of third electric push rods are arranged at one end of the processing box, one end of the third electric push rod extends from the outside of the processing box to the inside of the processing box, and the end of the third electric push rod located inside the processing box is connected to the spray pipe, a guide cover is arranged at one end of the processing box, one end of the guide cover is connected to three-way pipe 2, one end of three-way pipe 2 is connected to the storage box, and a filter cover and a third control valve and a fourth control valve are arranged on three-way pipe 2.

[0013] Furthermore, in order to better ensure the solution filtering effect, the second processing component also includes a three-way pipe, which is connected to the output pipe. One end of the three-way pipe extends from the outside of the processing box to the inside of the processing box. The end of the three-way pipe located inside the processing box is connected to the brush roller, and the three-way pipe is connected to the inside of the brush roller. A plurality of output holes are provided on the brush roller.

[0014] Furthermore, in order to better ensure the protection effect, a guide rail is symmetrically arranged on one side of the processing box, a plurality of movable grooves are opened on the guide rail, a protective door is arranged in the guide rail, and part of the protective door is arranged in the movable groove, and a fourth electric push rod is arranged on one side of the protective door.

[0015] The beneficial effects of the utility model are as follows: through the cooperation between the first processing component and the second processing component, the workpiece can be subjected to multiple rust removal treatments, thereby better ensuring the rust removal effect, and different specifications of processing can be limited, so that different specifications of workpieces can be subjected to rust removal treatments, and at the same time, the rust removal solution and the cleaning solution can be recycled to avoid environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a schematic diagram of the structure of an aluminum profile processing and rust removal equipment according to an embodiment of the utility model Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of an aluminum profile processing and rust removal equipment according to an embodiment of the utility model Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the structure of the first processing component of an aluminum profile processing and rust removal equipment according to an embodiment of the utility model Figure 1 ;

[0020] Figure 4 This is a schematic diagram of the structure of the first processing component of an aluminum profile processing and rust removal equipment according to an embodiment of the utility model Figure 2 ;

[0021] Figure 5 This is a schematic diagram of the structure of the first processing component of an aluminum profile processing and rust removal equipment according to an embodiment of the utility model Figure 3 ;

[0022] Figure 6 It is a structural schematic diagram of the second processing component of an aluminum profile processing and rust removal equipment according to an embodiment of the utility model.

[0023] Reference numerals:

[0024] 1. Processing box; 2. First processing component; 201. Driving motor; 202. First electric push rod; 203. Adjusting seat; 204. Micro motor; 205. Adjusting disk; 206. Limiting block; 207. Second electric push rod; 208. Mounting seat; 209. Brush roller; 3. Second processing component; 301. Delivery pump; 302. Three-way pipe one; 303. Storage box; 304. Output pipe; 305. Spraying pipe; 306. Spray head; 307. Third electric push rod; 308. Guide cover; 309. Three-way pipe two; 310. Filter cover; 311. Three-way pipe three; 4. Limiting port; 5. First control valve; 6. Second control valve; 7. Third control valve; 8. Fourth control valve; 9. Output hole; 10. Guide rail; 11. Moving groove; 12. Protective door; 13. Fourth electric push rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1 - Figure 6 As shown, an aluminum profile processing and rust removal equipment according to an embodiment of the utility model includes a processing box 1, on which a first processing component 2 and a second processing component 3 are arranged, and the first processing component 2 and the second processing component 3 extend from the outside of the processing box 1 to the inside of the processing box 1.

[0027] like Figure 1 - Figure 6 As shown, the first processing component 2 includes two driving motors 201, and the driving motors 201 are arranged on both sides of the processing box 1 through a mounting plate. The output shaft of the driving motor 201 is provided with a first electric push rod 202 through a coupling, and the moving end of the first electric push rod 202 extends from the outside of the processing box 1 to the inside of the processing box 1. An adjustment seat 203 is provided at one end of the first electric push rod 202 located inside the processing box 1, and a micro motor 204 is arranged inside the adjusting seat 203. An adjusting disk 205 is provided on the output shaft of the micro motor 204, and three arc grooves are opened on the adjusting disk 205, and the adjusting disk 205 is connected to the inside of the adjusting seat 203. Three limit blocks 206 are connected to the adjusting disk 205, and part of the limit blocks 206 are slidably connected in the arc grooves, and part of the limit blocks 206 are triangular in structure, and three limit openings 4 in rectangular structure are opened on the adjusting seat 203, and the limit blocks 206 are arranged in the limit openings 4;

[0028] The first processing component 2 also includes a second electric push rod 207, the moving end of the second electric push rod 207 extends from the outside of the processing box 1 to the inside of the processing box 1, and a mounting seat 208 is provided at one end of the second electric push rod 207 located inside the processing box 1, and a brush roller 209 is provided on the mounting seat 208. The brush roller 209 is set to be made of metal material and is set to be a hollow structure.

[0029] like Figure 1 - Figure 6 As shown, the second processing component 3 includes a delivery pump 301, which is arranged on one side of the processing box 1 through a mounting frame, and the input end of the delivery pump 301 is connected to a three-way pipe 302, on which a first control valve 5 and a second control valve 6 are arranged, and one end of the three-way pipe 302 is connected to a storage box 303, in which a first liquid storage cavity and a second liquid storage cavity are arranged for storing rust removal solution and cleaning solution, and the output end of the delivery pump 301 is connected to an output pipe 304, one end of the output pipe 304 extends from the outside of the processing box 1 to the inside of the processing box 1, and the output pipe 304 is located in the processing box 1. A spray pipe 305 is provided at one end of the treatment box 1, and a plurality of nozzles 306 are provided on the spray pipe 305. Two third electric push rods 307 are provided at one end of the treatment box 1. One end of the third electric push rod 307 extends from the outside of the treatment box 1 to the inside of the treatment box 1. One end of the third electric push rod 307 located inside the treatment box 1 is connected to the spray pipe 305. A guide cover 308 is provided at one end of the treatment box 1. One end of the guide cover 308 is connected to a two-way pipe 309. One end of the two-way pipe 309 is connected to the storage box 303. A filter cover 310 and a third control valve 7 and a fourth control valve 8 are provided on the two-way pipe 309.

[0030] The second processing component 3 also includes a three-way pipe 311, which is connected to the output pipe 304. A fifth control valve and a sixth control valve are provided on the three-way pipe 311 and the output pipe 304. One end of the three-way pipe 311 extends from the outside of the processing box 1 to the inside of the processing box 1. The end of the three-way pipe 311 located inside the processing box 1 is connected to the brush roller 209, and the three-way pipe 311 is communicated with the inside of the brush roller 209. The brush roller 209 is provided with a plurality of output holes 9.

[0031] like Figure 1 - Figure 6 As shown, a guide rail 10 is symmetrically arranged on one side of the processing box 1, two movable grooves 11 are opened on the guide rail 10, a protective door 12 is arranged in the guide rail 10, and part of the protective door 12 is arranged in the movable groove 11, and a fourth electric push rod 13 is arranged on one side of the protective door 12.

[0032] In summary, with the aid of the above technical scheme of the utility model, when it is necessary to remove rust from the circular aluminum profile, the first electric push rod 202 is moved and adjusted through the external controller to drive the adjustment seat 203 to move, and then the micro motor 204 is started through the controller, and then the output shaft of the micro motor 204 drives the adjustment disk 205 to rotate, and then drives the limit block 206 in the arc groove to move, so that the workpiece to be processed can be limited, and the inner diameter and outer diameter of the workpiece of different specifications can also be limited, and then the drive motor 201 is started through the external controller to drive the first electric push rod 202 to rotate, and the workpiece to be limited is rotated, and then the guide rail 10 cooperates with the fourth electric push rod 13 and the moving groove 11 to adjust the protective door 12, so that the protection of the processing personnel can be avoided during the rust removal process, and when the workpiece that has been limited is rusted, the conveyor 206 is driven by the external controller. The pump 301 is started and the first control valve 5 is opened, and then the input end of the delivery pump 301 generates suction, and then the three-way pipe 302 delivers the rust removal solution in the first liquid storage chamber to the spray pipe 305, and then the rust removal solution is sprayed onto the workpiece to be rusted through the nozzle 306 for the first rust removal treatment. When the second rust removal is required, the moving end of the second electric push rod 207 is moved by the controller, and then the mounting seat 208 and the brush roller 209 are driven to move, so that the position of the workpiece with rust removal is moved to perform the second rust removal treatment on the workpiece that has been rusted for the first time. At the same time, when the brush roller 209 is rusting the workpiece, the rust removal solution is sprayed onto the workpiece from the output hole 9 through the second processing component 3, so that the rust removal effect can be ensured. By setting the three-way pipe 311, the output hole 9, the fifth control valve, and the sixth control valve to cooperate with each other, the rust removal solution or the cleaning solution can be delivered to the brush roller 209 when the second rust removal is performed;

[0033] During rust removal, the treated solution is collected through the guide cover 308, and then the third control valve 7 or the fourth control valve 8 is opened through an external controller. Then, the three-way pipe 309 transports the solution or the cleaning solution to the filter cover 310 to filter the impurities in the solution, and then the filtered solution is transported to the first liquid storage chamber or the second liquid storage chamber.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rust removal device for aluminum profile processing, comprising a processing box (1), characterized in that: The processing box (1) is provided with a first processing assembly (2) and a second processing assembly (3), the first processing assembly (2) and the second processing assembly (3) extending from the outside of the processing box (1) to the inside of the processing box (1); the first processing assembly (2) comprises a plurality of drive motors (201), the drive motors (201) being arranged on both sides of the processing box (1) via a mounting plate, the output shaft of the drive motor (201) being provided with a first electric push rod (202) via a coupling, the moving end of the first electric push rod (202) extending from the outside of the processing box (1) to the inside of the processing box (1), and an adjusting lever being arranged at one end of the first electric push rod (202) located inside the processing box (1). The second processing assembly (3) comprises a delivery pump (301), the delivery pump (301) being arranged on one side of the processing box (1) via a mounting frame, the input end of the delivery pump (301) being connected to a three-way pipe (302), the three-way pipe (302) being provided with a first control valve (5) and a second control valve (6), one end of the three-way pipe (302) being connected to a storage box (303), the output end of the delivery pump (301) being connected to an output pipe (304), one end of the output pipe (304) extending from the outside of the processing box (1) to the inside of the processing box (1), and one end of the output pipe (304) located inside the processing box (1) being provided with a spray pipe (305).

2. The aluminum profile processing and rust removal equipment according to claim 1, characterized in that: A micro motor (204) is arranged inside the adjustment seat (203); an adjustment disk (205) is arranged on the output shaft of the micro motor (204); the adjustment disk (205) is connected to the inside of the adjustment seat (203); a plurality of limit blocks (206) are connected to the adjustment disk (205); a plurality of limit openings (4) are provided on the adjustment seat (203); and the limit blocks (206) are arranged in the limit openings (4).

3. The aluminum profile processing and rust removal equipment according to claim 2, characterized in that: The first processing assembly (2) further comprises a second electric push rod (207), the movable end of the second electric push rod (207) extending from the outside of the processing box (1) to the inside of the processing box (1), a mounting seat (208) being provided at one end of the second electric push rod (207) located inside the processing box (1), a brush roller (209) being provided on the mounting seat (208), and the brush roller (209) being configured as a hollow structure.

4. The aluminum profile processing and rust removal equipment according to claim 3, characterized in that: The spray pipe (305) is provided with a plurality of spray heads (306), one end of the processing box (1) is provided with a plurality of third electric push rods (307), one end of the third electric push rod (307) extends from the outside of the processing box (1) to the inside of the processing box (1), one end of the third electric push rod (307) located inside the processing box (1) is connected to the spray pipe (305), one end of the processing box (1) is provided with a guide cover (308), one end of the guide cover (308) is connected to a second three-way pipe (309), one end of the second three-way pipe (309) is connected to the storage box (303), and a filter cover (310) and a third control valve (7) and a fourth control valve (8) are provided on the second three-way pipe (309).

5. The aluminum profile processing and rust removal equipment according to claim 4, characterized in that: The second processing assembly (3) further comprises a three-way pipe (311), wherein the three-way pipe (311) is connected to the output pipe (304), one end of the three-way pipe (311) extends from the outside of the processing box (1) to the inside of the processing box (1), one end of the three-way pipe (311) located inside the processing box (1) is connected to the brush roller (209), and the three-way pipe (311) is communicated with the inside of the brush roller (209), and a plurality of output holes (9) are provided on the brush roller (209).

6. The aluminum profile processing and rust removal equipment according to claim 1, characterized in that: A guide rail (10) is symmetrically arranged on one side of the processing box (1), a plurality of movable grooves (11) are opened on the guide rail (10), a protective door (12) is arranged in the guide rail (10), and a part of the protective door (12) is arranged in the movable groove (11), and a fourth electric push rod (13) is arranged on one side of the protective door (12).

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