Fabric sanding and knurling device
By setting a hollow flower roller sleeve outside the brush roller of the fabric abrasive equipment, and combining the active pressing roller and the driven pressing roller, the grinding knurling treatment of forming pattern on the surface of the fabric is achieved, solving the problem that existing equipment cannot process patterns and enhancing the practicality of the device.
Patent Information
- Application Number
- CN202421288069.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-06
AI Technical Summary
Existing fabric abrasive equipment cannot process the corresponding patterns on the fabric surface as needed, and the processing process is complicated.
A fabric grinding knurling device is designed. By setting a hollow flower roller sleeve outside the brush roller, and combining with the active pressing roller and the driven pressing roller, the bristles of the brush roller can only be protruded from the flower-shaped holes of the flower-shaped roller sleeve, so that the furrowing knurling treatment of forming a pattern corresponding to the flower-shaped holes on the surface of the fabric.
The function of forming patterns during the fabric abrasion process is realized, which enhances the practicality of the device, and facilitates the removal and replacement of the flower roller sleeve through the design of the pneumatic slide.
Smart Images

Figure CN222557266U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric processing, in particular to a fabric sanding and knurling device. Background Art
[0002] In the production and processing of fabrics, in order to seek aesthetic or anti-counterfeiting effects, the fabrics are generally patterned. The existing pattern processing methods, depending on the material of the fabric, are generally flower roller printing and dyeing, hot dyeing, embossing, hot pressing, or directly weaving patterns through yarns of different colors when the fabric is spun or knitted; and some textile fabrics are generally sanded to form a short-pile effect on the surface. Fabric sanding is to rub the surface of the fabric with a sanding roller to grind out a layer of fluff on the cloth. Sanded bedding is soft, warm and comfortable to use in winter, and the price is relatively high.
[0003] Existing fabric sanding equipment generally only uses a brush roller to perform overall sanding processing on the fabric. Sanding processing is a functional processing and a post-finishing of printing and dyeing. The fabric processing procedure is complicated and it is impossible to process corresponding patterns on the fabric surface as needed. There is room for further improvement. Utility Model Content
[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a fabric sanding and knurling device to solve the above problem.
[0005] In order to achieve the above-mentioned purpose, a fabric grinding and knurling device is provided, comprising a roller fixing frame, a middle pasting roller is rotatably connected to the middle of the roller fixing frame, a feed roller and a discharge roller are rotatably connected to the two sides below the middle pasting roller of the roller fixing frame respectively, one end of the roller fixing frame is slidably connected to a pressure roller slide seat, a driven pressure roller is rotatably connected to the upper part of one end of the pressure roller slide seat close to the middle pasting roller, and an active pressure roller is rotatably connected to the lower part of the middle of one end of the pressure roller slide seat close to the middle pasting roller;
[0006] The lower sides of the pressure roller slide are fixedly connected with connecting platforms, the upper parts of the two connecting platforms are provided with pneumatic slides, the tops of the two pneumatic slides are fixedly connected with bearing seats, the tops of the two pneumatic slides are rotatably connected with roller shafts through two bearing seats, the outer side of the middle part of the roller shaft is fixedly sleeved with a brush roller, the outer side of the brush roller is movably sleeved with a flower roller sleeve, and one end of the roller shaft is provided with a brush motor;
[0007] The rotating shafts at both ends of the active pressure roller and the driven pressure roller are fixedly sleeved with limiting steps, the rotating shafts at both ends of the active pressure roller are fixedly sleeved with synchronous sprockets on the outside of the limiting steps, the outer sides of both ends of the flower roller sleeve are fixedly sleeved with limiting rings, and the two ends of the flower roller sleeve are fixedly sleeved with fixed chain rings on the outside of the two limiting rings.
[0008] According to the fabric sanding and knurling device, the two pneumatic slides are respectively provided with a lateral displacement cylinder and a longitudinal displacement cylinder, the bottom of the brush motor is fixedly connected to the corresponding pneumatic slide, and the output shaft of the brush motor is connected to the roller shaft through the corresponding bearing seat.
[0009] According to the fabric sanding and knurling device, the positions of the two limiting steps correspond to the positions of the limiting rings at both ends respectively.
[0010] According to the fabric sanding and knurling device, the positions of the two fixed chain rings correspond to the positions of the two synchronous sprockets respectively.
[0011] According to the fabric sanding and knurling device, a plurality of flower-shaped holes are provided on the sleeve wall of the flower roller sleeve.
[0012] According to the fabric sanding and knurling device, one end of the active pressure roller away from the brush motor is connected to the synchronous motor through a sprocket chain transmission.
[0013] According to the fabric sanding and knurling device, driving cylinders are fixedly connected to both sides of the bottom of the roller fixing frame, and the output ends of the two driving cylinders are fixedly connected to both sides of the pressure roller slide respectively.
[0014] The above solution has at least one of the following beneficial effects:
[0015] 1. The utility model arranges a hollowed-out pattern roller sleeve outside the brush roller, cooperates with the active pressure roller and the driven pressure roller, and can press the pattern roller sleeve tightly against the active pressure roller and the driven pressure roller when the brush roller is working, so that the bristles of the brush roller can only be protruded from the pattern-shaped holes of the pattern roller sleeve. At the same time, the pattern roller sleeve moves synchronously with the fabric, and can perform grinding and knurling treatment on the corresponding area of the fabric when the fabric is moving, so as to form a pattern corresponding to the pattern hole, thereby enhancing the practicability of the device.
[0016] 2. The utility model is provided with a pressure roller slide and a pneumatic slide, which cooperate with the corresponding bearing seat. The brush roller can be moved out of the pressure roller slide through the gap at the rear of the pressure roller slide. The roller shaft can be disengaged and the brush roller and the flower roller sleeve can be removed by lateral movement of the pneumatic slide. The flower roller sleeve can be disassembled and replaced according to usage requirements, thereby enhancing the practicability of the device.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0019] Figure 1 It is a left-side three-dimensional structural schematic diagram of a fabric sanding and knurling device of the utility model;
[0020] Figure 2 It is a right-side three-dimensional structural schematic diagram of a fabric sanding and knurling device of the utility model;
[0021] Figure 3 This is a bottom-up three-dimensional structural schematic diagram of a fabric sanding and knurling device of the utility model;
[0022] Figure 4 It is a side structural schematic diagram of a fabric sanding and knurling device of the utility model;
[0023] Legend:
[0024] 1. Roller fixing frame; 2. Middle sticking roller; 3. Feed roller; 4. Discharge roller; 5. Pressure roller slide; 6. Active pressure roller; 7. Driven pressure roller; 8. Connecting table; 9. Pneumatic slide; 10. Bearing seat; 11. Roller shaft; 12. Brush roller; 13. Flower roller sleeve; 14. Limiting step; 15. Limiting ring; 16. Synchronous sprocket; 17. Fixed chain ring; 18. Brush motor. DETAILED DESCRIPTION
[0025] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0026] Reference Figure 1-4The embodiment of the utility model provides a fabric sanding and knurling device, including a roller fixing frame 1, a middle pasting roller 2 is rotatably connected in the middle of the roller fixing frame 1, a feed roller 3 and a discharge roller 4 are rotatably connected on both sides below the middle pasting roller 2 of the roller fixing frame 1, a pressure roller slide 5 is slidably connected at one end of the roller fixing frame 1, driving cylinders are fixedly connected at both sides of the bottom of the roller fixing frame 1, and the output ends of the two driving cylinders are respectively fixedly connected to both sides of the pressure roller slide 5, a driven pressure roller 7 is rotatably connected above one end of the pressure roller slide 5 close to the middle pasting roller 2, an active pressure roller 6 is rotatably connected below the middle of one end of the pressure roller slide 5 close to the middle pasting roller 2, and the active pressure roller 6 is far away from the end of the brush motor 18 A synchronous motor is connected through a sprocket chain transmission, and connecting platforms 8 are fixedly connected to the lower sides of the pressure roller slide 5. Pneumatic slides 9 are arranged above the two connecting platforms 8. The two pneumatic slides 9 are respectively provided with a lateral displacement cylinder and a longitudinal displacement cylinder. The top movable ends of the two pneumatic slides 9 are fixedly connected with a bearing seat 10. When not in use, the set pressure roller slide 5 and pneumatic slide 9, in conjunction with the corresponding bearing seat 10, can move the brush roller 12 out of the pressure roller slide 5 through the gap at the rear of the pressure roller slide 5, and then through the lateral movement of the pneumatic slide 9, the roller shaft can be disengaged and the brush roller 12 and the flower roller sleeve 13 can be disassembled and replaced according to the use requirements;
[0027] The tops of the two pneumatic slides 9 are rotatably connected with roller shafts 11 through two bearing seats 10, one end of the roller shaft 11 is provided with a brush motor 18, the bottom of the brush motor 18 is fixedly connected to the corresponding pneumatic slide 9, the output shaft of the brush motor 18 is transmission-connected to the roller shaft 11 through the corresponding bearing seat 10, both ends of the roller shaft 11 are connected to the corresponding bearing seat 10 through a sliding key, the outer side of the middle part of the roller shaft 11 is fixedly sleeved with a brush roller 12, and the outer side of the brush roller 12 is movably sleeved with The flower roller sleeve 13 has a plurality of flower-shaped holes on its sleeve wall. When working, the hollow flower roller sleeve 13 is arranged outside the brush roller 12, and cooperates with the active pressure roller 6 and the driven pressure roller 7. When the brush roller 12 rotates at a high speed, the flower roller sleeve 13 is tightly pressed against the active pressure roller 6 and the driven pressure roller 7, so that the bristles of the brush roller 12 can only be protruded from the flower-shaped holes of the flower roller sleeve 13, and the corresponding area of the fabric is subjected to a grinding and knurling process to form a pattern corresponding to the flower-shaped holes;
[0028] The active pressure roller 6 and the driven pressure roller 7 are fixedly sleeved with limiting steps 14 at the rotating shafts at both ends, and limiting rings 15 are fixedly sleeved on the outer sides of the two ends of the pattern roller sleeve 13. The positions of the two limiting steps 14 correspond to the positions of the limiting rings 15 at both ends. The active pressure roller 6 is fixedly sleeved with synchronous sprockets 16 on the outer sides of the limiting steps 14. The two ends of the pattern roller sleeve 13 are fixedly sleeved with fixed chain rings 17 on the outer sides of the two limiting rings 15. The positions of the two fixed chain rings 17 correspond to the positions of the two synchronous sprockets 16. When the pattern roller sleeve 13 is pressed, the two fixed chain rings 17 are meshed with the two synchronous sprockets 16 respectively. The pattern roller sleeve 13 is driven by the active pressure roller 6 to move synchronously with the fabric, ensuring the relative stillness of the flower-shaped holes and the corresponding areas of the fabric, so that the fabric can form a pattern corresponding to the flower-shaped holes, avoiding deformation of the pattern due to changes in relative positions when the fabric is moving.
[0029] Working principle: When the utility model is working, a hollowed-out pattern roller sleeve 13 is arranged outside the brush roller 12, and cooperates with the active pressure roller 6 and the driven pressure roller 7. When the brush roller 12 rotates at a high speed, the pattern roller sleeve 13 is tightly pressed against the active pressure roller 6 and the driven pressure roller 7, so that the bristles of the brush roller 12 can only be protruded from the pattern-shaped holes of the pattern roller sleeve 13. At the same time, the pattern roller sleeve 13 moves synchronously with the fabric through the linkage of the active pressure roller 6, ensuring that the pattern-shaped holes and the corresponding area of the fabric are relatively still. When the material is moving, the corresponding area of the fabric can also be sanded and knurled to form a pattern corresponding to the flower-shaped holes; when not in use, the pressure roller slide 5 and the pneumatic slide 9 are set, and the corresponding bearing seat 10 is cooperated with the brush roller 12 to be moved out of the pressure roller slide 5 through the gap at the rear of the pressure roller slide 5, and then the brush roller 12 and the flower roller sleeve 13 can be removed by lateral movement of the pneumatic slide 9, and the flower roller sleeve 13 can be removed and replaced according to usage requirements.
[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A fabric sanding and knurling device, comprising a roller fixing frame (1), characterized in that: The middle part of the roller fixing frame (1) is rotatably connected to a middle pasting roller (2); the roller fixing frame (1) is rotatably connected to a feed roller (3) and a discharge roller (4) on both sides below the middle pasting roller (2); one end of the roller fixing frame (1) is slidably connected to a pressure roller slide seat (5); the upper part of the pressure roller slide seat (5) close to the middle pasting roller (2) is rotatably connected to a driven pressure roller (7); the lower part of the middle part of the pressure roller slide seat (5) close to the middle pasting roller (2) is rotatably connected to an active pressure roller (6); and the middle parts of both sides of the pressure roller slide seat (5) away from the roller fixing frame (1) are provided with notches; The lower sides of the pressure roller slide (5) are fixedly connected to connecting platforms (8), the upper sides of the two connecting platforms (8) are provided with pneumatic slides (9), the tops of the two pneumatic slides (9) are fixedly connected to bearing seats (10), the tops of the two pneumatic slides (9) are rotatably connected to roller shafts (11) through two bearing seats (10), the outer sides of the middle of the roller shaft (11) are fixedly sleeved with a brush roller (12), the outer sides of the brush roller (12) are movably sleeved with a flower roller sleeve (13), and one end of the roller shaft (11) is provided with a brush motor (18); The active pressure roller (6) and the driven pressure roller (7) are both fixedly sleeved with limit steps (14) at the rotating shafts at both ends; synchronous sprockets (16) are both fixedly sleeved with the outer sides of the limit steps (14) at the rotating shafts at both ends of the active pressure roller (6); limit rings (15) are both fixedly sleeved with the outer sides of the two end roller sleeves (13); and fixed chain rings (17) are both fixedly sleeved with the outer sides of the two limit rings (15) at both ends of the flower roller sleeve (13).
2. A fabric grinding and knurling device according to claim 1, characterized in that: The two pneumatic slides (9) are respectively provided with a transverse displacement cylinder and a longitudinal displacement cylinder, the bottom of the brush motor (18) is fixedly connected to the corresponding pneumatic slide (9), and the output shaft of the brush motor (18) is transmission-connected to the roller shaft (11) via the corresponding bearing seat (10).
3. A fabric grinding and knurling device according to claim 1, characterized in that: The positions of the two limiting steps (14) respectively correspond to the positions of the limiting rings (15) at both ends.
4. A fabric sanding and knurling device according to claim 1, characterized in that: The positions of the two fixed chain rings (17) respectively correspond to the positions of the two synchronous sprocket wheels (16).
5. The fabric grinding and knurling device according to claim 1, characterized in that: A plurality of flower-shaped holes are provided on the wall of the flower roller sleeve (13).
6. A fabric grinding and knurling device according to claim 1, characterized in that: One end of the active pressure roller (6) away from the brush motor (18) is connected to a synchronous motor via a sprocket chain transmission.
7. The fabric grinding and knurling device according to claim 1, characterized in that: Driving cylinders are fixedly connected to both sides of the bottom of the roller fixing frame (1), and the output ends of the two driving cylinders are respectively fixedly connected to both sides of the pressure roller slide seat (5).