Fixing structure of load box for pile foundation self-balancing detection
By combining electromagnetic disks, hydraulic seats and fixing components in the load box for self-balancing detection of pile foundations, a simple and reliable fixed structure is formed, which solves the problem of unstable fixed quality of the load box and the steel cage welding, and achieves fast and simple construction and efficient inspection results.
Patent Information
- Application Number
- CN202421131649.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During the self-balancing inspection of pile foundations, the welding and fixing process between the load box and the steel cage depends on the mass of the welding joints, and as the diameter of the pile foundation increases, the number of welded steel bars increases, resulting in uneven welding quality and affecting the detection results.
A fixed structure of a load box for self-balancing detection of pile foundations is adopted, including the load box body, load plate, electromagnetic disk, hydraulic seat, fixed components, etc. The steel cage is fast and precisely fixed through the energized attraction of the electromagnetic disk and the extrusion of the connecting rod, and provides good welding positioning through the annular structure of the welding seat.
It realizes fast and simple installation and welding of steel cages, reduces the difficulty of welding operations and technical requirements for operators, and improves the construction efficiency and reliability of inspection results.
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Figure CN222557698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of load boxes, in particular to a fixing structure of a load box for pile foundation self-balancing detection. Background Art
[0002] The principle of pile foundation self-balancing detection is to bury a special loading device load box in the corresponding position of the pile together with the steel cage before pouring concrete, lead the pressure pipe of the loading box and other required test devices from the pile body to the ground, and then pour the pile. A pressure pump is used to pressurize the load box on the ground, so that a loading force is generated inside the pile body. By calculating and analyzing the relationship between the loading force and these parameters, we can not only obtain the bearing capacity of the pile foundation, but also obtain a series of data such as the lateral resistance coefficient of each soil layer, the lateral resistance of the pile, and the pile end bearing capacity. This method can be used to provide data basis for design, and can also be used for the detection of engineering pile bearing capacity.
[0003] Load box - As the name implies, in the early stage of pile foundation testing, it is necessary to specify the corresponding load box suitable for the test in advance according to a series of data such as the specific tonnage of the pile, pile foundation, hole depth, etc., and weld the load box and the steel cage together before pouring concrete on the pile, and finally bury them together in the corresponding position of the pile and pour concrete. However, during the construction process, since the load box needs to be welded and fixed to the steel cage, and the number of steel bars welded to the edge of the load box is generally more than 20, as the diameter of the pile foundation increases, the number of steel bars that need to be welded will increase linearly. Each steel bar will produce a weld point between the edge of the load box, which is very dependent on the welding quality at the weld point. However, the welding level of the workers is different, which will lead to uneven welding quality at the weld point, thus affecting the test results. For this reason, we propose a fixed structure of a load box for pile foundation self-balancing detection to solve the above problems. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted in this utility model is:
[0006] A fixing structure of a load box for pile foundation self-balancing detection comprises a load box body, wherein upper and lower ends of the load box body are provided with load plates for connecting to the pile foundation, an electromagnetic disk is provided in the middle of the load box body, the load plates at both ends are symmetrically distributed along the axis of the electromagnetic disk, and end surfaces of the load plates at both ends that are away from each other are provided with fixing components for stabilizing a steel cage, one end of the fixing component passes through the load plate to extend the electromagnetic disk and is fixedly connected to the electromagnetic disk, a plurality of hydraulic seats are fixedly connected to both sides of the electromagnetic disk, the plurality of hydraulic seats are evenly distributed around the axis of the electromagnetic disk, and the end of the hydraulic seat away from the electromagnetic disk is fixedly connected to the load plate.
[0007] Preferably, a plurality of assembly holes are opened on the surface of the load plate, the plurality of assembly holes are evenly distributed around the axis of the load plate, and a plurality of fixed rollers are built into the assembly holes.
[0008] Preferably, one end of the fixed roller is fixedly connected to the inner wall of the assembly hole, and one end of the fixed roller close to the axis of the assembly hole is fixedly connected to a positioning tube, the positioning tube is placed in the assembly hole, and the positioning tube coincides with the axis of the assembly hole.
[0009] Preferably, the fixing assembly comprises a plurality of fixing cylinders, the fixing cylinders are distributed on both sides of the electromagnetic disk, one end of the fixing cylinder is fixedly connected to the electromagnetic disk, and the plurality of fixing cylinders are evenly distributed around the axis of the electromagnetic disk.
[0010] Preferably, a return spring is built into the fixed cylinder, one end of the return spring is fixedly connected to the bottom of the inner cavity of the fixed cylinder, and the other end of the return spring is fixedly connected to a magnetic base, and a plurality of mounting grooves are provided on a side of the magnetic base away from the electromagnetic disk.
[0011] Preferably, the plurality of mounting grooves are evenly distributed around the axis of the magnetic base, a fixing groove is provided at one end of the mounting groove inner cavity close to the axis of the magnetic base, a telescopic spring is built into the fixing groove, and one end of the telescopic spring is fixedly connected to the bottom of the fixing groove inner cavity.
[0012] Preferably, the other end of the telescopic spring is fixedly connected to a moving seat, the moving seat is placed in the fixing groove and is slidably connected thereto, the side of the moving seat away from the magnetic seat is fixedly connected to a connecting rod, and one end of the connecting rod away from the magnetic seat extends through the assembly hole to the outside of the load plate.
[0013] Preferably, the connecting rod forms a certain angle with the magnetic base and the inner wall of the assembly hole, the connecting rod is slidably connected to the inner wall of the assembly hole, one end of the connecting rod away from the magnetic base is fixedly connected to a welding base, and a plurality of the welding bases are surrounded to form a ring structure.
[0014] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0015] The utility model is provided with a device that combines a steel cage with components such as an electromagnetic disk, a magnetic base, a connecting rod and a welding base to form a simple and reliable fixed structure. The device can be used to quickly prepare for construction. The steel cage is inserted into the assembly hole, and the electromagnetic disk is electrically attracted to fix it with the magnetic base, the connecting rod and the welding base. This fast and accurate construction preparation process can save construction time and labor costs. Since the connecting rod and the assembly hole have a certain fixed angle, and after the device is fixed, the welding base is annular and surrounds the steel bar structure, this design allows the welding base to be easily welded to the steel cage, provides good welding positioning, and reduces the requirements and difficulty of welding operations. The fixed structure of the device makes the installation and welding of the steel cage easier and more efficient. The operator only needs to operate according to the working principle of the device, without complicated steps and tools, and can quickly complete the installation and welding of the steel cage, improve work efficiency, and provide an efficient and reliable device for pile foundation construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 It is a schematic diagram of the assembly structure of the load plate and the fixing component of the utility model.
[0018] Figure 3 This is a schematic diagram of the internal structure of the load plate of the utility model.
[0019] Figure 4 This is a schematic diagram of the assembly structure of the electromagnetic disk and the fixing component of the utility model.
[0020] Figure 5 For this utility model Figure 4 Enlarged structural diagram at A in the middle.
[0021] In the figure: 1. load box body; 101. load plate; 102. assembly hole; 103. fixed roller; 104. positioning tube; 2. electromagnetic disk; 201. hydraulic seat; 3. fixing assembly; 301. fixing cylinder; 302. return spring; 303. magnetic seat; 304. mounting groove; 305. fixing groove; 306. telescopic spring; 307. moving seat; 308. connecting rod; 309. welding seat. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example: Figure 1-Figure 5 As shown, the utility model provides a fixing structure of a load box for pile foundation self-balancing detection, including a load box body 1, wherein upper and lower ends of the load box body 1 are provided with load plates 101 for connecting the pile foundation, an electromagnetic disk 2 is provided in the middle of the load box body 1, the load plates 101 at both ends are symmetrically distributed along the axis of the electromagnetic disk 2, and the end surfaces of the load plates 101 at both ends away from each other are provided with a fixing component 3 for stabilizing a steel cage, one end of the fixing component 3 extends through the load plate 101 to the electromagnetic disk 2 and is fixedly connected thereto, a plurality of hydraulic seats 201 are fixedly connected on both sides of the electromagnetic disk 2, and the plurality of hydraulic seats 201 are evenly distributed around the axis of the electromagnetic disk 2, and one end of the hydraulic seat 201 away from the electromagnetic disk 2 is fixedly connected to the load plate 101, and a simple and reliable fixing structure is formed by combining the steel cage with the electromagnetic disk 2, the magnetic seat 303, the connecting rod 308 and the welding seat 309 and other components, and the steel cages at both ends are welded and fixed by the energized attraction of the electromagnetic disk 2 and the extrusion of the connecting rod 308.
[0024] In order to realize the rapid positioning of the steel cage, a plurality of assembly holes 102 are opened on the surface of the load plate 101, and the plurality of assembly holes 102 are evenly distributed around the axis of the load plate 101. A plurality of fixed rollers 103 are built into the assembly hole 102, and one end of the fixed roller 103 is fixedly connected to the inner wall of the assembly hole 102, and one end of the fixed roller 103 close to the axis of the assembly hole 102 is fixedly connected to a positioning tube 104, and the positioning tube 104 is placed in the assembly hole 102, and the positioning tube 104 coincides with the axis of the assembly hole 102. The construction preparation is fast and accurate. The construction preparation work can be quickly carried out using this device. The steel cage is inserted into the assembly hole 102, and the electric attraction of the electromagnetic disk 2 is used to fix it with the magnetic seat 303, the connecting rod 308 and the welding seat 309 and other components. This fast and accurate construction preparation process can save construction time and labor costs.
[0025] In order to improve the overall welding speed, a plurality of fixed cylinders 301 are arranged in the fixed assembly 3, and the fixed cylinders 301 are distributed on both sides of the electromagnetic disk 2, and one end of the fixed cylinder 301 is fixedly connected to the electromagnetic disk 2, and the plurality of fixed cylinders 301 are evenly distributed around the axis of the electromagnetic disk 2, and a return spring 302 is built in the fixed cylinder 301, and one end of the return spring 302 is fixedly connected to the bottom of the inner cavity of the fixed cylinder 301, and the other end of the return spring 302 is fixedly connected to a magnetic base 303, and a plurality of mounting grooves 304 are opened on the side of the magnetic base 303 away from the electromagnetic disk 2, and the plurality of mounting grooves 304 are evenly distributed around the axis of the magnetic base 303, and the mounting A fixed groove 305 is provided at one end of the inner cavity of the groove 304 close to the axis of the magnetic base 303, and a telescopic spring 306 is built in the fixed groove 305. One end of the telescopic spring 306 is fixedly connected to the bottom of the inner cavity of the fixed groove 305, and the other end of the telescopic spring 306 is fixedly connected to a moving seat 307. The moving seat 307 is placed in the fixed groove 305 and is slidably connected thereto. A connecting rod 308 is fixedly connected to the side of the moving seat 307 away from the magnetic base 303. One end of the connecting rod 308 away from the magnetic base 303 extends through the assembly hole 102 to the outside of the load plate 101. The connecting rod 308 is connected to the magnetic base 303 and the assembly hole 102. 2 inner wall is at a certain angle, the connecting rod 308 is slidably connected with the inner wall of the assembly hole 102, and the end of the connecting rod 308 away from the magnetic base 303 is fixedly connected with a welding base 309, and multiple welding bases 309 surround to form a ring structure, and the steel bars on the rib cage are correspondingly inserted into the multiple assembly holes 102 and enter into the fixed tube 301. After completing the preliminary fixation, the electromagnetic disk 2 in the middle is energized. After the electromagnetic disk 2 is energized, it will continue to attract multiple magnetic bases 303 on both sides to approach itself, and the magnetic base 303 squeezes the telescopic spring 306 at the bottom to approach the electromagnetic disk 2. During the movement of the magnetic base 303, multiple The connecting rod 308 and the welding seat 309 will keep synchronous movement with themselves. In the initial stage, the connecting rod 308 and the welding seat 309 will be spread away from each other under the elastic force of multiple telescopic springs 306, so that the steel bars of the steel cage can be easily inserted into the assembly hole 102. After the magnetic seat 303 approaches the electromagnetic disk 2, the connecting rod 308 has a certain fixed angle with the assembly hole 102 during the movement, so that the connecting rod 308 is squeezed by the inner wall of the assembly hole 102. Multiple welding seats 309 are close to each other to form a ring and surround the steel bars. The welding seat 309 is heated to be welded to the steel cage as a whole.
[0026] Working principle: When using this device, the two sections of steel cage are respectively placed close to the end faces of the two load plates 101 on both sides of the electromagnetic disk 2, so that the steel bars on the steel cage are correspondingly inserted into the multiple assembly holes 102 and enter the fixed tube 301. After completing the initial fixation, the electromagnetic disk 2 in the middle is energized. After the electromagnetic disk 2 is energized, it will continue to attract multiple magnetic seats 303 on both sides to approach itself. The magnetic seat 303 squeezes the telescopic spring 306 at the bottom to approach the electromagnetic disk 2. During the movement of the magnetic seat 303, the multiple connecting rods 308 and the welding seat 309 on one side will keep synchronous movement with themselves. In the initial stage, the connecting rod 308 is The welding seats 309 will be moved away from each other and spread out under the elastic force of multiple telescopic springs 306, so that the steel bars of the steel cage can be easily inserted into the assembly hole 102. After the magnetic seat 303 is close to the electromagnetic disk 2, the connecting rod 308 is squeezed by the inner wall of the assembly hole 102 during its movement because it has a certain fixed angle with the assembly hole 102. Multiple welding seats 309 are close to each other in a ring shape and surround the steel bars to facilitate subsequent welding. The welding seat 309 is heated to be welded to the steel cage as a whole, which facilitates welding positioning. The fixed structure of the device and the optimized design of welding positioning reduce the technical requirements of the operator.
[0027] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A fixed structure of a load box for pile foundation self-balancing detection, characterized in that: The invention comprises a load box body (1), wherein both upper and lower ends of the load box body (1) are provided with load plates (101) for connecting to a pile foundation, an electromagnetic disk (2) is provided in the middle of the load box body (1), the load plates (101) at both ends are symmetrically distributed along the axis of the electromagnetic disk (2), and end surfaces of the load plates (101) at both ends that are away from each other are provided with fixing components (3) for stabilizing a steel cage, one end of the fixing component (3) passes through the load plate (101) and extends to the electromagnetic disk (2) and is fixedly connected thereto, a plurality of hydraulic seats (201) are fixedly connected to both sides of the electromagnetic disk (2), the plurality of hydraulic seats (201) are evenly distributed around the axis of the electromagnetic disk (2), and one end of the hydraulic seat (201) away from the electromagnetic disk (2) is fixedly connected to the load plate (101).
2. The fixing structure of a load box for pile foundation self-balancing detection according to claim 1, characterized in that: A plurality of assembly holes (102) are provided on the surface of the load plate (101), the plurality of assembly holes (102) are evenly distributed around the axis of the load plate (101), and a plurality of fixed rollers (103) are built into the assembly holes (102).
3. The fixing structure of a load box for pile foundation self-balancing detection according to claim 2, characterized in that: One end of the fixed roller (103) is fixedly connected to the inner wall of the assembly hole (102), and one end of the fixed roller (103) close to the axis of the assembly hole (102) is fixedly connected to a positioning tube (104). The positioning tube (104) is placed in the assembly hole (102), and the positioning tube (104) coincides with the axis of the assembly hole (102).
4. The fixing structure of a load box for pile foundation self-balancing detection according to claim 1, characterized in that: The fixing assembly (3) comprises a plurality of fixing cylinders (301), the fixing cylinders (301) being distributed on both sides of the electromagnetic disk (2), one end of the fixing cylinder (301) being fixedly connected to the electromagnetic disk (2), and the plurality of fixing cylinders (301) being evenly distributed around the axis of the electromagnetic disk (2).
5. The fixing structure of a load box for pile foundation self-balancing detection according to claim 4, characterized in that: The fixed cylinder (301) has a built-in return spring (302), one end of the return spring (302) is fixedly connected to the bottom of the inner cavity of the fixed cylinder (301), and the other end of the return spring (302) is fixedly connected to a magnetic base (303), and a plurality of mounting grooves (304) are provided on a side of the magnetic base (303) away from the electromagnetic disk (2).
6. The fixing structure of a load box for pile foundation self-balancing detection according to claim 5, characterized in that: The plurality of mounting grooves (304) are evenly distributed around the axis of the magnetic base (303); a fixing groove (305) is provided at one end of the inner cavity of the mounting groove (304) close to the axis of the magnetic base (303); a telescopic spring (306) is built into the fixing groove (305); one end of the telescopic spring (306) is fixedly connected to the bottom of the inner cavity of the fixing groove (305).
7. The fixing structure of a load box for pile foundation self-balancing detection according to claim 6, characterized in that: The other end of the telescopic spring (306) is fixedly connected to a moving seat (307), the moving seat (307) is placed in the fixing groove (305) and is slidably connected thereto, the side of the moving seat (307) away from the magnetic seat (303) is fixedly connected to a connecting rod (308), and the end of the connecting rod (308) away from the magnetic seat (303) passes through the assembly hole (102) and extends to the outside of the load plate (101).
8. The fixing structure of a load box for pile foundation self-balancing detection according to claim 7, characterized in that: The connecting rod (308) forms a certain angle with the magnetic base (303) and the inner wall of the assembly hole (102); the connecting rod (308) is slidably connected to the inner wall of the assembly hole (102); one end of the connecting rod (308) away from the magnetic base (303) is fixedly connected to a welding base (309); a plurality of welding bases (309) surround the inner wall of the assembly hole (102) to form a ring structure.