Non-standard steel suspender structure

By using prefabricated components and later installation of lifting points in steel structures, combined with the design of wedge-shaped fixing devices, the problems of material waste and construction cycle extension of installation of lifting points in non-standard steel structures are solved, and material saving and construction efficiency are improved.

CN222558164UActive Publication Date: 2025-03-04CHINA MCC17 GRP CO LTD
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Patent Information

Application Number
CN202420564646.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-03-04
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

In existing steel structures, the installation of lifting points of non-standard steel structures has problems such as waste of materials and extended construction cycles, especially when the lifting points reserved at the main and secondary beams cannot be adapted to the non-standard steel structure.

Method used

Prefabricated components are used in the later stage, and lifting points are installed according to process needs, and wedge-shaped fixing devices are added to the suspension boom structure to adapt to the installation of a variety of non-standard steel structures. Specifically, the square steel bars between the main beam and the secondary beam are connected by fixing components, fixed with clamping bolts and nuts, and reinforced by cylindrical steel bars and wedge-shaped plates to ensure the stability and adaptability of the hanging point.

Benefits of technology

It effectively avoids material waste, shortens the construction cycle, improves the adaptability and stability of the lifting points, and reduces the project cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-standard steel suspender structure which comprises a main beam and a secondary beam, the lower side of the main beam and the upper side of the secondary beam are respectively provided with an edge part, a square steel bar is arranged between the main beam and the secondary beam, and the upper end and the lower end of the square steel bar are respectively connected with the main beam and the secondary beam through a group of fixing components. Each fixing assembly comprises two flat steel plates and a square steel plate, the flat steel plates are located on the two sides of the edge portion, the square steel plate is arranged on the other side, opposite to the flat steel plates, of the edge portion, and the flat steel plates and the square steel plate clamp the edge portion. In the utility model, the lifting points of the main beam and the secondary beam are positioned according to the process or requirements, the two flat steel plates and the square steel plate are respectively arranged on the upper side and the lower side of the edge part, and the clamping bolts and the nuts are used for fixing the lifting points, so that the lifting points have certain inclusiveness and suitability for the installation of components such as the main beam and the secondary beam made of non-standard steel; material waste caused by reserved lifting points is avoided, materials are saved, installation is easy and convenient, and the construction period is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of suspension point installation, in particular to a non-standard steel suspension rod structure. Background Art

[0002] At present, with the country vigorously promoting prefabricated buildings and steel structures, steel structures are developing rapidly in the field of construction. Especially in large-span structures and buildings with unique shapes, steel structures have been widely used. Compared with traditional buildings, steel structure buildings have outstanding advantages such as low resource consumption, low pollution emissions, and recyclability. Under the new trend of green development in the industry, with the increasingly stringent environmental protection policies, the rapid rise in the price of concrete structural materials has also brought new opportunities for the development of steel structures. Steel structure buildings can achieve the green, ecological, and intelligent development goals of the construction industry, and will surely become an important pillar for the sustainable development of the construction industry and even the large civil engineering industry.

[0003] In the existing steel structures, there are many secondary constructions of non-standard steel structures. During the construction, there are connections between the main and secondary beams, the main beam and the non-standard hanger, and the secondary beam and the hanger. The conventional practice is to reserve welded hanging points at the main and secondary beams. Although this practice provides convenience for the later hanger installation and has good welding integrity, for non-standard steel structures, the process equipment has many variable factors. The hanging points previously reserved at the main and secondary beams cannot be used in many cases, which either affects the installation of process pipelines or wastes steel structure materials, increases the construction period, and thus affects the project cost. For this reason, we propose a non-standard steel hanger structure. Utility Model Content

[0004] The purpose of the utility model is to provide a non-standard steel hanger structure. The utility model adopts a method of prefabricating components in the early stage and installing the hanging points in the later stage according to the process requirements. It is suitable for the installation of various non-standard steel structures, and adds a wedge-shaped fixing device to meet the arrangement of the hanger, save materials, reduce the construction period, and solve the problems in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A non-standard steel hanger structure includes a main beam and a secondary beam, wherein the lower side of the main beam and the upper side of the secondary beam are respectively provided with an edge portion, a square steel bar is provided between the main beam and the secondary beam, and the upper and lower ends of the square steel bar are respectively connected to the main beam and the secondary beam through a group of fixing components, each group of fixing components includes two flat steel plates and a square steel plate, the flat steel plates are located on both sides of the edge portion, and the square steel plate is arranged on the other side of the edge portion relative to the flat steel plate, and the flat steel plate and the square steel plate clamp the edge portion.

[0007] Preferably, four first screw holes are symmetrically provided on the square steel plate, and two second screw holes are provided on each flat steel plate. The first screw holes correspond to the second screw holes, and clamping bolts pass through the first screw holes and the second screw holes. The end of each clamping bolt cooperates with two nut threads abutting against each other.

[0008] Preferably, the two square steel plates are arranged opposite to each other, the two ends of the square steel bar are welded to the square steel plates above and below it, the welding point is located at the center of the square steel plate, and the extension direction of the square steel bar is perpendicular to the plane where the square steel plate is located.

[0009] Preferably, a seat plate is provided on each of the four side surfaces of the end of the square steel bar, and a horizontal edge and a vertical edge on one side of the seat plate are welded to the square steel plate and the square steel bar respectively.

[0010] Preferably, a positioning plate is provided at the intersection of the two welding edges of the seat plate, the cross section of the positioning plate is an "L"-shaped structure, and the extending direction of the positioning plate is perpendicular to the plane where the seat plate is located.

[0011] Preferably, a reinforcement component is provided between the flat steel plate and the square steel plate, and the reinforcement component includes a cylindrical steel bar and a wedge plate. The cylindrical steel bar is provided in the gap between the flat steel plate and the square steel plate, and the wedge plate penetrates into the gap to hold the cylindrical steel bar.

[0012] Preferably, both ends of the cylindrical steel bar are provided with limit plates respectively, and the limit plates are located on the outside of the flat steel plate and the square steel plate and are in close contact with the flat steel plate and the square steel plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. In the utility model, the lifting points of the main beam and the secondary beam are positioned according to the process or demand. Two flat steel plates and one square steel plate are respectively placed on the upper and lower sides of the edge, and are fixed with clamping bolts and nuts. The utility model has a certain tolerance and adaptability to the installation of non-standard steel main and secondary beams and other components, avoids the waste of materials caused by reserved lifting points, saves materials, and is easy to install, which is conducive to shortening the construction period.

[0015] 2. The end of the clamping bolt in the utility model cooperates with the two nut threads that abut each other, which can effectively avoid the problem of nut loosening; the cylindrical steel bar is arranged to balance the force on the flat steel plate and the square steel plate on both sides of the clamping bolt, avoiding deformation of the flat steel plate and the square steel plate after being fixed and affecting the clamping of the edge; the wedge plate is inserted into the gap to hold the cylindrical steel bar, further balancing the force on the flat steel plate and the square steel plate and preventing the cylindrical steel bar from escaping from the gap, and preventing the flat steel plate and the square steel plate from falling off from the edge under the action of long-term dynamic load at the hanging point; the seat plate is arranged to make the connection between the square steel bar and the square steel plate more stable, ensuring that the seat plate 5 is always perpendicular to the square steel bar, avoiding the square steel bar from tilting, preventing the risk of the hanging point falling off under the influence of dynamic load, and improving the safety factor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view of the overall structure of the utility model;

[0017] Figure 2 It is a side view of the overall structure of the utility model;

[0018] Figure 3 It is an axonometric view of a cylindrical steel bar of the utility model;

[0019] Figure 4 This is an axonometric view of the seat plate of the utility model;

[0020] Figure 5 This is an axonometric view of a square steel plate of the present utility model;

[0021] Figure 6 It is an axonometric drawing of the flat steel plate of the present utility model.

[0022] In the figure: 1. main beam; 2. secondary beam; 12. edge; 3. square steel bar; 4. fixing assembly; 41. flat steel plate; 42. square steel plate; 43. first screw hole; 44. second screw hole; 45. clamping bolt; 46. nut; 5. seat plate; 51. positioning plate; 6. cylindrical steel bar; 61. limit plate; 7. wedge plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In order to solve the problem that the reserved welded hanging points at the main and secondary beam positions in the prior art are not suitable for installing non-standard steel structures, the following technical solutions are provided. Figure 1-6 ;

[0025] A non-standard steel hanger structure includes a main beam 1 and a secondary beam 2. An edge portion 12 is provided on the lower side of the main beam 1 and the upper side of the secondary beam 2. A square steel bar 3 is provided between the main beam 1 and the secondary beam 2. The square steel bar 3 serves to connect the main beam 1 and the secondary beam 2. The upper and lower ends of the square steel bar 3 are connected to the main beam 1 and the secondary beam 2 through a group of fixing components 4. Each group of fixing components 4 includes two flat steel plates 41 and a square steel plate 42. The flat steel plates 41 are located on both sides of the edge portion 12. The square steel plate 42 is arranged on the other side of the edge portion 12 relative to the flat steel plate 41. The flat steel plates 41 and the square steel plates 42 clamp the edge portion 12 and can adapt to edge portions 12 of different widths and thicknesses, and are flexible to install.

[0026] Four first screw holes 43 are symmetrically provided on the square steel plate 42, and two second screw holes 44 are provided on each flat steel plate 41. The first screw holes 43 and the second screw holes 44 correspond to each other. Clamping bolts 45 penetrate the first screw holes 43 and the second screw holes 44. The end of each clamping bolt 45 is threadedly matched with two nuts 46 abutting against each other. The provision of two nuts 46 can effectively avoid the problem that a single nut 46 may loosen.

[0027] The two square steel plates 42 are arranged opposite to each other, and the two ends of the square steel bar 3 are welded to the square steel plates 42 on the upper and lower sides thereof, and the welding point is located at the center of the square steel plate 42 . The extending direction of the square steel bar 3 is perpendicular to the plane where the square steel plate 42 is located.

[0028] The four sides of the end of the square steel bar 3 are respectively provided with a seat plate 5, and the horizontal edge and the vertical edge of one side of the seat plate 5 are respectively welded to the square steel plate 42 and the square steel bar 3. The seat plate 5 is provided to make the connection between the square steel bar 3 and the square steel plate 42 more stable, and ensure that the seat plate 5 is always perpendicular to the square steel bar 3 to avoid the square steel bar 3 from tilting. The welding adopts E4303 welding rod, manual arc welding, and continuous fillet weld, the weld height is K6mm, and the welding slag and burrs need to be cleaned after welding.

[0029] A positioning plate 51 is provided at the intersection of the two welding edges of the seat plate 5. The cross-section of the positioning plate 51 is an "L"-shaped structure. The extension direction of the positioning plate 51 is perpendicular to the plane where the seat plate 5 is located. The positioning plate 51 can increase the contact area between the seat plate 5 and the square steel bar 3 and the square steel plate 42. When the positioning plate 51 is attached to the square steel bar 3 and the square steel plate 42, the seat plate 5 is in a vertical state, and the seat plate 5 is not easy to tilt during welding to avoid skewness of the weld.

[0030] A reinforcement component is provided between the flat steel plate 41 and the square steel plate 42, and the reinforcement component includes a cylindrical steel bar 6 and a wedge plate 7. The cylindrical steel bar 6 is provided in the gap between the flat steel plate 41 and the square steel plate 42. The thickness of the cylindrical steel bar 6 is substantially the same as the thickness of the edge portion 12. The cylindrical steel bar 6 can balance the forces on the flat steel plate 41 and the square steel plate 42 on both sides of the clamping bolt 45, thereby preventing the flat steel plate 41 and the square steel plate 42 from being deformed after being fixed, thereby affecting the clamping of the edge portion 12. The wedge plate 7 penetrates into the gap to hold the cylindrical steel bar 6, thereby further balancing the forces on the flat steel plate 41 and the square steel plate 42 and preventing the cylindrical steel bar 6 from falling out of the gap, and preventing the flat steel plate 41 and the square steel plate 42 from falling off from the edge portion 12 under the action of long-term dynamic loads.

[0031] Limiting plates 61 are respectively provided at both ends of the cylindrical steel bar 6. The limiting plates 61 are located outside the flat steel plate 41 and the square steel plate 42 and fit closely with the flat steel plate 41 and the square steel plate 42. The limiting plates 61 can prevent the cylindrical steel bar 6 from tilting and shifting in the gap.

[0032] The specific construction process is as follows:

[0033] Step 1: Position the hanging points of the main beam 1 and the secondary beam 2 according to the process or requirements, and install the pre-assembled components after positioning;

[0034] Step 2: Place two flat steel plates 41 and one square steel plate 42 on the upper and lower sides of the edge portion 12, use clamping bolts 45 and nuts 46 to preliminarily fix them, and place a cylindrical steel bar 6 between the flat steel plate 41 and the square steel plate 42;

[0035] Step 3: Check the position of the hanging point again, tighten the clamping bolt 45 and the nut 46 after confirming it, and then embed the wedge plate 7 to limit and fix it;

[0036] Step 4: Weld the square steel plate 42 and the square steel bar 3 as a primary suspension rod;

[0037] Step 5: Add a seat plate 5 at the connection between the square steel plate 42 and the square steel bar 3. The weld height cannot be less than 4 mm.

[0038] Working principle: The lifting points of the main beam 1 and the secondary beam 2 are positioned according to the process or requirements, and the pre-assembled components are installed after positioning. Two flat steel plates 41 and a square steel plate 42 are respectively placed on the upper and lower sides of the edge 12, and they are initially fixed with clamping bolts 45 and nuts 46. A cylindrical steel bar 6 is inserted between the flat steel plate 41 and the square steel plate 42, and the position of the lifting point is checked. After confirming that it is correct, the clamping bolts 45 and nuts 46 are tightened, and then the wedge plate 7 is embedded for limiting and fixing. Finally, the square steel plate 42 and the square steel bar 3 are welded as a primary hanging rod, and a seat plate 5 is added at the connection between the square steel plate 42 and the square steel bar 3 to complete the connection between the main beam 1 and the secondary beam 2.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A non-standard steel hanger structure, comprising a main beam (1) and a secondary beam (2), characterized in that: The lower side of the main beam (1) and the upper side of the secondary beam (2) are each provided with an edge portion (12); a square steel bar (3) is provided between the main beam (1) and the secondary beam (2); the upper and lower ends of the square steel bar (3) are connected to the main beam (1) and the secondary beam (2) via a set of fixing components (4); each set of fixing components (4) comprises two flat steel plates (41) and a square steel plate (42); the flat steel plates (41) are located on both sides of the edge portion (12); the square steel plate (42) is arranged on the other side of the edge portion (12) relative to the flat steel plate (41); the flat steel plate (41) and the square steel plate (42) clamp the edge portion (12).

2. A non-standard steel hanger structure according to claim 1, characterized in that: The square steel plate (42) is symmetrically provided with four first screw holes (43), and each flat steel plate (41) is provided with two second screw holes (44). The first screw holes (43) and the second screw holes (44) correspond to each other, and clamping bolts (45) pass through the first screw holes (43) and the second screw holes (44). The end of each clamping bolt (45) is threadedly matched with two nuts (46) abutting against each other.

3. A non-standard steel suspension rod structure according to claim 2, characterized in that: The two square steel plates (42) are arranged opposite to each other, and the two ends of the square steel bar (3) are welded to the square steel plates (42) on the upper and lower sides thereof, the welding point is located at the center of the square steel plate (42), and the extension direction of the square steel bar (3) is perpendicular to the plane where the square steel plate (42) is located.

4. A non-standard steel hanger structure according to claim 3, characterized in that: The four side surfaces of the ends of the square steel bar (3) are respectively provided with seat plates (5), and the horizontal edge and the vertical edge of one side of the seat plate (5) are respectively welded to the square steel plate (42) and the square steel bar (3).

5. The non-standard steel suspension rod structure according to claim 4, characterized in that: A positioning plate (51) is provided at the intersection of the two welding edges of the seat plate (5); the cross section of the positioning plate (51) is an "L"-shaped structure; and the extending direction of the positioning plate (51) is perpendicular to the plane where the seat plate (5) is located.

6. The non-standard steel suspension rod structure according to claim 5, characterized in that: A reinforcement component is provided between the flat steel plate (41) and the square steel plate (42), the reinforcement component comprising a cylindrical steel bar (6) and a wedge-shaped plate (7), the cylindrical steel bar (6) being provided in the gap between the flat steel plate (41) and the square steel plate (42), and the wedge-shaped plate (7) being inserted into the gap to hold the cylindrical steel bar (6) in place.

7. The non-standard steel suspension rod structure according to claim 6, characterized in that: Limiting plates (61) are respectively provided at both ends of the cylindrical steel bar (6), and the limiting plates (61) are located outside the flat steel plate (41) and the square steel plate (42) and are in close contact with the flat steel plate (41) and the square steel plate (42).