Purging device for accumulated dust in flue
By designing a flue ash purge device including a cleaning mechanism, a blowing assembly and a scraping assembly, the problem of low cleaning efficiency in the prior art is solved, and efficient cleaning of dust on the inner wall of the flue is achieved, especially at dead corners.
Patent Information
- Application Number
- CN202420624745.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing flue ash purge device does not have the function of reciprocating the inner wall of the flue, which leads to low cleaning efficiency, especially in the dead corners of the inner wall of the flue, which is difficult to completely clean.
A flue ash purge device including a cleaning mechanism, a blowing assembly and a scraping assembly is designed. The cleaning mechanism realizes the reciprocating and reciprocating sweep of the inner wall of the flue through the combination of support plates, servo motors, rotating columns, gears and scraper plates; the blowing air uses fan blades and servo motors to send out the sweeping dust; the scraping component cleans the dead corners of the inner wall of the flue through the scraper plates.
Through the combination of sweeping back and forth and blowing out the air, the cleaning efficiency of dust in the inner wall of the flue is significantly improved, ensuring that the dead corner dust in the inner wall of the flue can be effectively cleaned, avoiding dust accumulation, and extending the service life of the equipment.
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Figure CN222560051U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flue purging, in particular to a flue dust purging device. Background Art
[0002] After a long period of use, ash will accumulate inside the flue, and then form an obstacle during the combustion process, hindering the heat generated by the combustion from being transferred to the flue wall and the heat transfer medium, which will lead to a decrease in thermal efficiency, reduce energy utilization efficiency, increase energy consumption and operating costs, and at the same time, these ash deposits may cause corrosion, corrosion fatigue and mechanical wear of the equipment, and even cause equipment failure and damage. Ash deposits may also contain toxic substances such as heavy metals, further exacerbating the risk of environmental pollution. Therefore, it is very important to clean the ash in the flue regularly. Through regular flue cleaning and maintenance, the efficient operation of the equipment can be maintained, environmental pollution can be reduced, the risk of fire can be reduced, and the service life of the equipment can be extended.
[0003] The Chinese utility model patent currently announced is: CN214638801U, which discloses an online purge device for preventing dust accumulation in flue, including an air source main pipe and a purge part; the purge part includes multiple purge mechanisms, each of which includes a connecting pipe, a horizontal cross pipe, a tuning fork and multiple bristles, one end of the connecting pipe is connected to the air source main pipe, and the other end passes through the bottom wall of the horizontal flue, the other end of the connecting pipe is connected to the horizontal cross pipe, the extension direction of the horizontal cross pipe is perpendicular to the extension direction of the horizontal flue, the tube walls of the horizontal cross pipe are respectively connected to one end of multiple purge pipes, the direction of the other end of the purge pipe is the same as the extension direction of the horizontal flue, the tuning fork is fixedly arranged in the horizontal flue, the tuning fork is located at the other end of the purge pipe, and is used to receive the impact of the airflow, one end of the bristle is fixedly connected to the handle of the tuning fork, and the other end contacts the bottom wall of the horizontal flue.
[0004] Although this patent has the function of making the dust in the flue fall down by vibrating the tuning fork, and cleaning and collecting the inner wall of the flue, it does not have the function of reciprocatingly cleaning the inner wall of the flue to improve the cleaning efficiency. During use, the dust accumulated in the flue needs to be repeatedly rubbed to make the dust fall down, and then sent out of the flue by blowing and scraping. Only using the tuning fork to vibrate and shake off the dust may result in some dead corners of the inner wall not being cleaned properly, reducing the cleaning efficiency. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] The utility model provides a flue dust purging device, aiming to solve the problem that the existing flue dust purging device has no reciprocating function to clean the dust in the flue inner wall, easily misses the dust in the dead corner of the flue inner wall, and has low cleaning efficiency.
[0007] 2. Technical solution
[0008] The utility model is implemented as follows: a flue dust cleaning device comprises a shell, a cleaning mechanism is arranged on the top of the shell, a blowing component is arranged on one side of the cleaning mechanism, and a scraping component is arranged on one side of the cleaning mechanism;
[0009] The cleaning mechanism includes a support plate, a fixed plate, a first servo motor, a first rotating column, a gear, a rack, a first fixed block, a second servo motor, a second rotating column, an extension bar, a support ring and a brush. Multiple support plates are welded to the top of the shell, the fixed plate is welded to the top of multiple support plates, multiple first servo motors are bolted to one side wall of multiple support plates, multiple first rotating columns are fixedly connected to the output shafts of multiple first servo motors, multiple gears are fixedly connected to one side wall of multiple first rotating columns, multiple racks are slidably connected to the inside of the fixed plate and mesh with the gears, the first fixed block is welded to one side wall of multiple racks, the second servo motor is bolted to one side wall of the first fixed block, the second rotating column is fixedly connected to the output shaft of the second servo motor, multiple extension bars are welded to one side wall of the second rotating column, the support ring is welded to one side wall of multiple extension bars, and the brush is arranged on one side wall of the support ring.
[0010] In order to achieve the effect of blowing out the dust swept away by the brush, a flue dust blowing device is preferably used as the utility model. The blowing assembly includes a third servo motor, a third rotating column and fan blades. Multiple third servo motors are respectively bolted to one side wall of multiple racks, and multiple third rotating columns are respectively fixedly connected to the output shaft of the third servo motor. Multiple fan blades are respectively welded to one side wall of multiple third rotating columns.
[0011] In order to achieve the effect of cleaning the dust in the dead corners of the inner wall of the flue, as a flue dust blowing device of the utility model, the scraping assembly is preferably composed of a second fixed block and a scraping plate, and multiple second fixed blocks are respectively welded to one side wall of multiple racks, and multiple scraping plates are respectively welded to one side wall of multiple second fixed blocks.
[0012] In order to achieve the effect of providing protection for the second servo motor, as a preferred flue dust purging device of the utility model, a protective frame is welded on one side wall of the first fixed block.
[0013] In order to achieve the effect of protecting the third servo motor, as a preferred flue dust purging device of the utility model, a plurality of protective shells are welded on one side wall of the plurality of racks.
[0014] In order to prevent the rack from falling off during movement, as a preferred flue dust purging device of the utility model, a limiting plate is welded on the multiple one side walls.
[0015] In order to achieve the effect of providing protection for the first servo motor, as a preferred flue dust purging device of the utility model, a plurality of protection plates are welded on the top of the shell.
[0016] In order to achieve the effect of pushing out the dust scattered and accumulated in the flue, as a preferred flue dust blowing device of the utility model, a triangular block is welded on one side wall of the scraping plate.
[0017] 3. Beneficial effects
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] The flue dust blowing device can continuously reciprocate in the inner wall of the flue by setting a cleaning mechanism. During the movement, the dust attached to the inner wall of the flue can be swept away and cleaned by slowly advancing and then rotating, thereby improving the cleaning efficiency. By setting a blowing component, the dust swept away by the cleaning mechanism can be blown toward the other end of the flue to prevent the swept dust from accumulating and affecting subsequent cleaning. By setting a scraping component, when the cleaning mechanism goes deep into the flue, the scraping component can scrape some dead corners of the inner wall of the flue, sweep away the dust attached to the dead corners, and then send the dust out through the blowing component. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is the overall structure diagram of the utility model;
[0021] Figure 2 It is a schematic diagram of the cross-sectional structure of the right side of the utility model;
[0022] Figure 3 It is a structural schematic diagram of the cleaning mechanism of the utility model;
[0023] Figure 4 It is a cross-sectional structural schematic diagram of the left side of the utility model;
[0024] Figure 5 For this utility model Figure 4 Enlarged view of point A in the middle.
[0025] Description of the numbers in the figure:
[0026] 1. Shell; 2. Cleaning mechanism; 3. Blowing assembly; 4. Scraping assembly; 201. Support plate; 202. Fixed plate; 203. First servo motor; 204. First rotating column; 205. Gear; 206. Rack; 207. First fixed block; 208. Second servo motor; 209. Second rotating column; 210. Extension bar; 211. Support ring; 212. Brush; 301. Third servo motor; 302. Third rotating column; 303. Fan blade; 401. Second fixed block; 402. Scraping plate; 5. Protective frame; 6. Protective shell; 7. Limiting plate; 8. Protective plate; 9. Triangular block. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0028] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0029] See also Figure 1-5 The utility model provides a technical solution: a flue dust blowing device, comprising a shell 1, a cleaning mechanism 2 is arranged on the top of the shell 1, a blowing component 3 is arranged on one side of the cleaning mechanism 2, and a scraping component 4 is arranged on one side of the cleaning mechanism 2;
[0030] The cleaning mechanism 2 includes a support plate 201, a fixed plate 202, a first servo motor 203, a first rotating column 204, a gear 205, a rack 206, a first fixed block 207, a second servo motor 208, a second rotating column 209, an extension bar 210, a support ring 211 and a brush 212. The plurality of support plates 201 are welded to the top of the housing 1, the fixed plate 202 is welded to the top of the plurality of support plates 201, the plurality of first servo motors 203 are bolted to one side wall of the plurality of support plates 201, the plurality of first rotating columns 204 are fixedly connected to the output shafts of the plurality of first servo motors 203, and the plurality of gears 205 are connected to the output shafts of the plurality of first servo motors 203. The wheels 205 are respectively fixedly connected to one side wall of the plurality of first rotating columns 204, the plurality of racks 206 are respectively slidably connected to the inside of the fixed plate 202 and meshed with the gears 205, the first fixed block 207 is welded to one side wall of the plurality of racks 206, the second servo motor 208 is bolted to one side wall of the first fixed block 207, the second rotating column 209 is fixedly connected to the output shaft of the second servo motor 208, the plurality of extension bars 210 are welded to one side wall of the second rotating column 209, the support ring 211 is welded to one side wall of the plurality of extension bars 210, and the brush 212 is arranged on one side wall of the support ring 211.
[0031] In this embodiment: by setting up a cleaning mechanism 2, it can continuously perform reciprocating motion in the inner wall of the flue. During the motion, the dust attached to the inner wall of the flue can be swept away and cleaned by slowly advancing and then rotating, thereby improving the cleaning efficiency; by setting up a blowing component 3, the dust swept away by the cleaning mechanism 2 can be blown toward the other end of the flue to prevent the swept dust from accumulating and affecting subsequent cleaning; by setting up a scraping component 4, when the cleaning mechanism 2 penetrates deep into the flue, the scraping component 4 can scrape some dead corners of the inner wall of the flue, sweep away the dust attached to the dead corners, and then send the dust out through the blowing component 3; by setting up a supporting plate 201, a fixing plate 202, a first servo motor 203, and a first rotating column 204, gear 205, rack 206, first fixed block 207, second servo motor 208, second rotating column 209, extension bar 210, support ring 211 and brush 212. Starting the first servo motor 203 can drive the first rotating column 204 and the gear 205 to rotate, and then drive the rack 206 to slide in the fixed plate 202, and send the support ring 211 and the brush 212 into the flue. Starting the second servo motor 208 can drive the second rotating column 209 and the extension bar 210 to rotate, and then drive the support ring 211 and the brush 212 to rotate, so that the dust on the inner wall of the flue can be swept away and cleaned. Reversing the first servo motor 203 can retract the rack 206 for cleaning again, thereby improving the cleaning efficiency.
[0032] As a technical optimization solution of the utility model, the blowing assembly 3 includes a third servo motor 301, a third rotating column 302 and fan blades 303, multiple third servo motors 301 are respectively bolted to a side wall of multiple racks 206, multiple third rotating columns 302 are respectively fixedly connected to the output shafts of the third servo motors 301, and multiple fan blades 303 are respectively welded to a side wall of multiple third rotating columns 302.
[0033] In this embodiment: by setting up a third servo motor 301, a third rotating column 302 and a fan blade 303, starting the third servo motor 301 can drive the third rotating column 302 and the fan blade 303 to rotate. After the brush 212 sweeps the dust attached to the inner wall of the flue, the wind blown by the fan blade 303 can blow the floating dust out from the other end of the flue, preventing more dust from accumulating and affecting subsequent cleaning.
[0034] As a technical optimization solution of the utility model, the scraper assembly 4 includes a second fixed block 401 and a scraper plate 402, multiple second fixed blocks 401 are respectively welded to one side wall of multiple racks 206, and multiple scraper plates 402 are respectively welded to one side wall of multiple second fixed blocks 401.
[0035] In this embodiment: by setting the second fixed block 401 and the scraping plate 402, the second fixed block 401 can provide support for the scraping plate 402, so that the scraping plate 402 can scrape the dust in some dead corners of the inner wall of the flue when entering the inside of the flue, so that the dust falls, thereby achieving the effect of cleaning the dust in the dead corners of the inner wall of the flue.
[0036] As a technical optimization solution of the present invention, a protective frame 5 is welded on one side wall of the first fixing block 207 .
[0037] In this embodiment, the protective frame 5 is provided to protect the second servo motor 208 and prevent dust from damaging the second servo motor 208 .
[0038] As a technical optimization solution of the present invention, a plurality of protective shells 6 are welded on one side wall of the plurality of racks 206 .
[0039] In this embodiment, the protective shell 6 is provided to protect the third servo motor 301 and prevent the third servo motor 301 from being damaged by dust during the cleaning process.
[0040] As a technical optimization solution of the present invention, a limiting plate 7 is welded on one side wall of the plurality of racks 206 .
[0041] In this embodiment, the rack 206 can be limited by providing a limiting plate 7 to prevent the rack 206 from falling off.
[0042] As a technical optimization solution of the present invention, a plurality of protection plates 8 are welded to the top of the shell 1 .
[0043] In this embodiment, the protection plate 8 is provided to protect the first servo motor 203 and prevent dust from damaging the first servo motor 203 .
[0044] As a technical optimization solution of the utility model, a triangular block 9 is welded on one side wall of the scraper plate 402 .
[0045] In this embodiment: by providing the triangular block 9, the dust scattered on the inner wall of the flue can be pushed out.
[0046] Working principle: First, start the first servo motor 203 to drive the first rotating column 204 and the gear 205 to rotate, and the gear 205 is meshed with the rack 206. When the gear 205 rotates, it can drive the rack 206 to move, and slowly push the rack 206 into the inner wall of the flue. Then start the second servo motor 208 to drive the second rotating column 209 and the extension bar 210 to rotate, and then drive the support ring 211 and the brush 212 to rotate. When the brush 212 rotates, it will continuously touch the inner wall of the flue to clean and sweep away the dust attached to the inner wall of the flue. Start the third servo motor 301 to drive the third rotating column 302 and the fan blade 303 Rotate, the fan blades 303 will blow out wind to blow out the dust dropped by the brush 212. When the rack 206 continuously enters the flue, the scraper plate 402 can scrape and sweep away the dust attached to some dead corners on the inner wall of the flue, and then the wind blown out by the fan blades 303 can blow the dust out, which can prevent the floating dust from falling and accumulating more dust to affect subsequent cleaning. If it is not cleaned thoroughly in one time, the first servo motor 203 can be reversed to retract the rack 206 and perform another cleaning to improve the cleaning efficiency. The triangular block 9 can push the accumulated dust out. After several reciprocating cycles, the dust in the flue can be cleaned.
[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A flue dust purging device, comprising a housing (1), characterized in that: A cleaning mechanism (2) is arranged on the top of the housing (1), a blowing assembly (3) is arranged on one side of the cleaning mechanism (2), and a scraping assembly (4) is arranged on one side of the cleaning mechanism (2); The cleaning mechanism (2) comprises a support plate (201), a fixing plate (202), a first servo motor (203), a first rotating column (204), a gear (205), a rack (206), a first fixed block (207), a second servo motor (208), a second rotating column (209), an extension bar (210), a support ring (211) and a brush (212); a plurality of the support plates (201) are welded to the top of the housing (1); the fixing plate (202) is welded to the top of a plurality of the support plates (201); a plurality of the first servo motors (203) are respectively bolted to one side wall of a plurality of the support plates (201); a plurality of the first rotating columns (204) are respectively fixedly connected to the output shafts of a plurality of the first servo motors (203); a plurality of The gears (205) are respectively fixedly connected to one side wall of the plurality of first rotating columns (204); the plurality of racks (206) are respectively slidably connected to the inside of the fixed plate (202) and mesh with the gears (205); the first fixed block (207) is welded to one side wall of the plurality of racks (206); the second servo motor (208) is bolted to one side wall of the first fixed block (207); the second rotating column (209) is fixedly connected to the output shaft of the second servo motor (208); the plurality of extension bars (210) are welded to one side wall of the second rotating column (209); the support ring (211) is welded to one side wall of the plurality of extension bars (210); and the brush (212) is arranged on one side wall of the support ring (211).
2. A flue dust purging device according to claim 1, characterized in that: The blowing assembly (3) comprises a third servo motor (301), a third rotating column (302) and a fan blade (303); a plurality of the third servo motors (301) are respectively bolted to a side wall of a plurality of racks (206); a plurality of the third rotating columns (302) are respectively fixedly connected to the output shaft of the third servo motor (301); and a plurality of the fan blades (303) are respectively welded to a side wall of a plurality of the third rotating columns (302).
3. A flue dust purging device according to claim 1, characterized in that: The scraping assembly (4) comprises a second fixed block (401) and a scraping plate (402); a plurality of the second fixed blocks (401) are respectively welded to a side wall of a plurality of racks (206); and a plurality of the scraping plates (402) are respectively welded to a side wall of a plurality of the second fixed blocks (401).
4. A flue dust purging device according to claim 1, characterized in that: A protective frame (5) is welded on one side wall of the first fixing block (207).
5. The flue dust purging device according to claim 1, characterized in that: A plurality of protective shells (6) are welded to one side wall of the plurality of racks (206).
6. A flue dust purging device according to claim 1, characterized in that: A limiting plate (7) is welded on one side wall of the plurality of racks (206).
7. The flue dust purging device according to claim 1, characterized in that: A plurality of protection plates (8) are welded to the top of the shell (1).
8. The flue dust purging device according to claim 3, characterized in that: A triangular block (9) is welded on one side wall of the scraper plate (402).
Citation Information
Patent Citations
Online purging device for preventing dust accumulation in flue
CN214638801U