Intelligent mortar compressive strength detection equipment integration

Abstract

The utility model provides an intelligent mortar compressive strength detection equipment integration, which belongs to the technical field of test piece detection and comprises a program control cabinet arranged on the ground and used for controlling on-off operation of equipment. The mortar size measuring platform is mounted on the side of the program control cabinet and is used for detecting the size of the test piece; the press machine is arranged on the ground and located on the side of the mortar size measuring platform, and the press machine is used for detecting the compressive strength of the mortar test piece; the monitoring assembly is arranged behind the press machine and is used for recording the compressive strength detection process, and a test video can be extracted if a test piece needing to be reserved exists. The utility model solves the problems that the labor intensity is high, the working efficiency is low, the cost is high, the potential safety hazard exists, the detection result is influenced by the unqualified size of the test piece, the manual measurement by using a caliper is needed, and the working efficiency is low.

Description

Technical Field

[0001] The utility model belongs to the technical field of test piece detection, and specifically relates to the integration of intelligent mortar compressive strength detection equipment. Background Art

[0002] At present, most quality inspection agencies still use manual handling of test pieces during compressive strength testing. They move the test pieces from a trolley to the center of the press, and then move the test pieces to the trolley and transport them away after the press has completed the compressive strength test.

[0003] The disadvantages of doing so are high labor intensity, low work efficiency, high cost, safety hazards, and unqualified specimen size will also affect the test results. Manual measurement with a caliper is required, which has low work efficiency. In order to improve the above situation, the inventor proposed an improvement plan, thereby proposing an integrated intelligent mortar compressive strength testing device. Utility Model Content

[0004] The utility model provides an integrated intelligent mortar compressive strength testing device, which aims to solve the problems of high labor intensity, low work efficiency, high cost, potential safety hazards, unqualified specimen size also affecting the test results, and the need for manual measurement with a caliper, which has low work efficiency.

[0005] The utility model embodiment provides an intelligent mortar compressive strength detection device integration, including:

[0006] A program-controlled cabinet, which is installed on the ground and is used to control the power-on and power-off operation of the equipment;

[0007] A mortar size measuring platform, which is installed on the side of the program-controlled cabinet and is used to detect the size of the test piece;

[0008] A press, which is installed on the ground and located on the side of the mortar size measurement platform, and is used to perform compressive strength testing on mortar specimens;

[0009] A monitoring component is placed at the rear of the press to record the compressive strength test process. If there are test pieces that need to be retained, the test process video can be extracted;

[0010] A scrap car, which is parked on one side of the press and is used to collect the test pieces and their debris after testing;

[0011] A material pusher and cleaning assembly, which is installed on the other side of the press and is used to push the test piece and debris off the press;

[0012] A robot, which is installed on the side of the scrap truck and is used to perform a series of subsequent operations on the test piece;

[0013] A tray to be inspected, which is installed on the side of the robot and is used to place the mortar specimens to be inspected with identification codes affixed thereto;

[0014] The bad size platform is installed between the program-controlled cabinet and the tray to be inspected, and is used to place test pieces with unqualified dimensions.

[0015] Furthermore, the inspection tray comprises supporting legs, two supporting legs are symmetrically arranged, reinforcing rods are installed at both ends of the tops of the two supporting legs, a supporting frame is installed on the reinforcing rods, and a plurality of supporting bars are installed in the supporting frame.

[0016] By adopting the above technical solution, multiple groups of test pieces can be placed. The whole is a bent and welded part, forming a height difference. The test pieces are placed in a staggered manner, which is convenient for the robot to pick up. The bottom of the tray is opened to facilitate sweeping down the debris and cleaning the tray.

[0017] Furthermore, the press includes a cabinet, a base is installed on the top of the cabinet, four support rods are installed on the top of the base, a mounting plate is installed on the top of the support rod, a hydraulic telescopic rod is installed on the mounting plate, an upper pressure plate is installed on the telescopic end of the hydraulic telescopic rod, a lower pressure plate is installed between the four support rods, protective plates are installed on both sides of the lower pressure plate, and an inclined blanking plate is installed at one end of the lower pressure plate.

[0018] By adopting the above technical solution, the compressive strength of the test piece can be tested by using a press, the protective plate prevents debris from splashing during the test to improve safety, and the blanking plate guides the waste into the waste vehicle.

[0019] Furthermore, the drawer box and the material pushing and cleaning assembly are located on the same side, and the oil tank of the hydraulic telescopic rod is placed in the cabinet.

[0020] By adopting the above technical solution, the drawer box is convenient for collecting test piece residues and dust.

[0021] The top of the base is fixedly connected to the lower pressing plate away from the blanking plate, the top of the base is fixedly connected to two pads, the top of the pad is fixedly connected to a slide, the slide is slidably connected to a slide rail, the top of the slide rail is fixedly connected to a traction plate, one end of the traction plate is fixedly connected to a limited block, the other ends of the two traction plates are fixedly connected to a push plate, brushes are installed on the upper and lower sides of the push plate, a mounting seat is installed on the base, a cylinder 1 is installed on the mounting seat, the output end of the cylinder 1 is fixedly connected to the push plate, the lower part of the push plate is also connected to a dust suction nozzle that moves with the push plate, and a drawer box is installed at the lower part of the base;

[0022] The drawer box comprises a drawer slot, the drawer slot is mounted on a base, and the drawer is slidably mounted in the drawer slot.

[0023] By adopting the above technical solution, the output end of cylinder 1 is used to start the movement of the push plate, and the movement of the push plate drives the brush to move to sweep away the debris, and the slide and the slide rail ensure the stability of the movement of the push plate. At the same time, the dust nozzle can also suck away the debris. One end of the dust nozzle is connected to the vacuum cleaner, so that the pusher and cleaning assembly can push the test piece and debris off the lower plate of the press.

[0024] Furthermore, the monitoring component includes a base, which is installed on the ground. A right-angle rod is installed on the top of the base, and a camera is installed on the other end of the right-angle rod.

[0025] By adopting the above technical solution, the compressive strength test process can be recorded, and if there are specimens that need to be retained, the test process video can be extracted.

[0026] Furthermore, the program-controlled cabinet is electrically connected to the mortar size measuring platform, the press, the material pushing and cleaning component, the monitoring component, and the robot.

[0027] The beneficial effects of the utility model are:

[0028] 1. The utility model enables the robot to quickly and accurately pick up materials, reduces labor intensity, reduces safety hazards of workers, reduces test costs, and improves test efficiency.

[0029] 2. The utility model uses a mortar size measuring platform to detect the size of the test piece, removes unqualified test pieces, and improves the accuracy of the compressive strength test results.

[0030] Other features and advantages of the utility model will be described in the following description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained through the structures particularly pointed out in the description and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0032] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0033] Figure 2 A schematic diagram of the structure of a press machine according to an embodiment of the utility model;

[0034] Figure 3This is a schematic diagram of the structure of the tray to be inspected according to an embodiment of the utility model;

[0035] Figure 4 This is a schematic diagram of the structure of the material pushing and cleaning component of an embodiment of the utility model;

[0036] Figure 5 This is a schematic diagram of the structure of a mortar size measurement platform according to an embodiment of the utility model;

[0037] Figure 6 This is a schematic diagram of the unfolded structure of the dust cover at the bottom of the mortar size measuring platform according to an embodiment of the utility model;

[0038] Figure 7 This is a schematic diagram of the retracting structure of the dust cover at the bottom of the mortar size measuring platform according to an embodiment of the utility model;

[0039] Figure numerals: 1, program control cabinet; 2, mortar size measuring platform; 4, monitoring component; 41, base; 42, right angle rod; 43, camera; 5, press machine; 51, cabinet; 52, base; 53, support rod; 54, mounting plate; 55, hydraulic telescopic rod; 56, upper pressure plate; 57, lower pressure plate; 58, blanking plate; 59, protective plate; 510, drawer box; 5101, drawer; 5102, drawer slot; 6, waste car; 7, push material cleaning component; 71, base; 72, pad; 73, slide; 74, slide rail; 75, traction plate; 76, limit block; 77, cylinder one; 78, Vacuum nozzle; 79, push plate; 710, brush; 8, robot; 9, inspection tray; 91, support leg; 92, reinforcing rod; 93, support frame; 94, support bar; 10, bad size platform; 21, sensor one; 22, sensor two; 23, laser bracket plate; 24, code scanning assembly; 25, measuring base plate; 26, stop block; 27, base plate one; 28, dust box; 210, motor; 211, transmission plate one; 212, alignment cylinder; 213, dust cover; 214, transmission plate two; 215, photoelectric switch; 216, ball screw; 217, linear guide; 218, support plate. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solution and advantages of the technical solution of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described in conjunction with the drawings of the specific embodiments of the utility model. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] Reference Figure 1-7The utility model embodiment proposes an intelligent mortar compressive strength detection device integration, including:

[0042] Program control cabinet 1, which is installed on the ground and used to control the power on and off operation of the equipment;

[0043] The mortar size measuring platform 2 is installed on the side of the program control cabinet 1 and is used to detect the size of the test piece.

[0044] The mortar size measurement platform 2 comprises: a bottom plate 27, the bottom plate 27 is used for installing a driving device and a specimen placing device;

[0045] A driving assembly, wherein the driving device is installed at the bottom of the base plate 27, and a measuring assembly is installed on the driving assembly, and the driving assembly is used to drive the measuring assembly to move and measure the specimen;

[0046] A specimen placement assembly, which is installed on the top of the bottom plate 27 and is used to place the specimen;

[0047] Measuring component, the measuring component is used to measure the size and flatness value of the test piece;

[0048] A support rod located at the side of the specimen placement assembly is installed on the top of the bottom plate 27, and a code scanning assembly 24 is installed on the support rod, and the code scanning assembly 24 is used to scan and identify the specimen and record it;

[0049] The specimen placement assembly includes a supporting plate 218 symmetrically mounted on the top of a bottom plate 27, a measuring bottom plate 25 is mounted on the top of the two supporting plates 218, an alignment cylinder 212 is mounted on the left side of the top of the measuring bottom plate 25, and a sensor 21 located on the measuring bottom plate 25 is mounted on the left side of the alignment cylinder 212. The measuring bottom plate 25 is used to support the specimen, and the alignment cylinder 212 is used to align the specimen, and the sensor 21 is used to detect the presence of the specimen;

[0050] The driving assembly includes a motor 210 installed at the bottom of the base plate 27, the output end of the motor 210 is connected to a ball screw 216, the other end of the ball screw 216 is rotatably connected to a support connected to the bottom of the base plate 27, the ball screw 216 is connected to a transmission plate 214, the bottom of the base plate 27 is installed with symmetrically distributed linear guides 217, two linear guides 217 are slidably connected with sliders, the sliders are connected to the transmission plate 214, the bottom of the base plate 27 is installed with symmetrically distributed side plates 1, the two ends of the transmission plate 214 are installed with side plates 2, a dust cover 213 is installed between the side plates 1 and the side plates 2, and the bottom of the base plate 27 is installed with photoelectric switches 215 distributed at both ends of the linear guides 217. The driving assembly can be used to drive the movement of the measuring assembly to measure the specimen, and when measuring the specimen, the two dust covers 213 can protect the ball screw 216, the linear guides 217, etc., to ensure isolation from dust and extend the service life;

[0051] The measuring assembly comprises a transmission plate 1 211, support plates are installed at both ends of the bottom of the transmission plate 1 211, the transmission plate 1 211 is connected to the transmission plate 2 214 through the support plate, a laser support plate 23 is installed on the transmission plate 1 211, at least two sensors 22 are installed at the upper and lower ends of the laser support plate 23, at least one sensor 22 is installed at the left and right of the laser support plate 23, and the test piece is measured on the travel path of the laser support plate 23 by using the sensors 22 installed at various positions;

[0052] The bottom plate 1 27 is provided with a through hole for the support plate to pass through. The laser support plate 23 is C-shaped and the bottom end passes through the measuring bottom plate 25 and is connected to the transmission plate 1 211. Stop blocks 26 connected to the bottom plate 1 27 are installed at both ends of the support plate 218. The support plate is passed through the through hole so that the transmission plate 214 can be connected to the transmission plate 1 211. In this way, the driving component can drive the movement of the measuring component, and the stop block 26 and the photoelectric switch 215 are used to limit the stroke.

[0053] The top of the measuring bottom plate 25 is provided with a long hole for placing the test piece, a dust box 28 is provided below the long hole, a protective cover is installed on the outside of the sensor 22, and a frame is installed at the bottom of the bottom plate 1 27. The dust box 28 is used to collect the fallen test piece residue and dust. The frame is used to support the bottom plate 1 27 and place the switchboard and electrical components, etc.;

[0054] Press 5, press 5 is installed on the ground and located on the side of the mortar size measuring platform 2, press 5 is used to test the compressive strength of the mortar specimen;

[0055] A monitoring component 4 is placed behind the press 5 and is used to record the compressive strength test process so as to facilitate timely extraction of the test video;

[0056] A scrap car 6 is parked at one side of the press 5 and is used to store the test pieces and their debris after testing;

[0057] The material pusher and cleaning assembly 7 is installed on the other side of the press 5. The material pusher and cleaning assembly 7 is used to push the test piece and the debris off the press 5;

[0058] The robot 8 is installed on the side of the scrap truck 6. A gripper assembly is installed at the output end of the robot 8. The robot 8 is used to perform a series of subsequent operations on the test piece.

[0059] The inspection tray 9 is installed on the side of the robot 8 and is used to place the mortar specimens to be inspected with identification codes;

[0060] The bad size platform 10 is installed between the program control cabinet 1 and the tray 9 to be inspected. The bad size platform 10 is used to place test pieces with unqualified dimensions.

[0061] The inspection tray 9 includes two support legs 91, which are symmetrically arranged. Both ends of the top of the two support legs 91 are equipped with reinforcing rods 92, and a support frame 93 is installed on the reinforcing rod 92. A plurality of support bars 94 are installed in the support frame 93, which can hold multiple groups of test pieces. The whole is a bent welded part, forming a height difference, and the test pieces are placed in a staggered manner, which is convenient for the robot to pick up. The bottom of the tray is opened to facilitate sweeping of debris and cleaning of the tray.

[0062] The press 5 includes a cabinet 51, a base 52 is installed on the top of the cabinet 51, four support rods 53 are installed on the top of the base 52, a mounting plate 54 is installed on the top of the support rods 53, a hydraulic telescopic rod 55 is installed on the mounting plate 54, an upper pressure plate 56 is installed at the telescopic end of the hydraulic telescopic rod 55, a lower pressure plate 57 is installed between the four support rods 53, protective plates 59 are installed on both sides of the lower pressure plate 57, and an oblique blanking plate 58 is installed at one end of the lower pressure plate 57. The press 5 can be used to test the compressive strength of the test piece. The protective plate 59 prevents debris from splashing during the test to improve safety. The blanking plate 58 guides the waste into the waste cart 6.

[0063] The drawer box 510 and the material pushing and cleaning assembly 7 are located on the same side, and the oil tank of the hydraulic telescopic rod 55 is placed in the cabinet 51. The drawer box 510 is convenient for collecting specimen residues and dust.

[0064] Furthermore, the material pushing and cleaning assembly 7 includes a base 71, which is fixedly connected to the side of the lower pressing plate 57 away from the blanking plate 58, and two pads 72 are fixedly connected to the top of the base 71, and a slide 73 is fixedly connected to the top of the pad 72, and a slide rail 74 is slidably connected to the slide 73, and a traction plate 75 is fixedly connected to the top of the slide rail 74, and one end of the traction plate 75 is fixedly connected to a limiting block 76, and the other ends of the two traction plates 75 are fixedly connected to a push plate 79, and brushes 710 are installed on the upper and lower sides of the push plate 79, and a mounting seat is installed on the base 71, and a cylinder 77 is installed on the mounting seat, and the output end of the cylinder 77 is fixedly connected to the push plate 79, and the lower part of the push plate 79 is also connected to a dust suction nozzle 78 that moves with the push plate 79, and the lower part of the base 71 is installed with a drawer box 510;

[0065] The drawer box 510 includes a drawer groove 5102 , which is installed on the base 71 , and the drawer 5101 is slidably installed in the drawer groove 5102 .

[0066] By adopting the above technical solution, the output end of the cylinder 77 is used to start the movement of the push plate 79, and the movement of the push plate 79 drives the brush 710 to move to sweep away the debris, and the slide 73 and the slide rail 74 ensure the stability of the movement of the push plate 79. At the same time, the dust nozzle 78 can also suck away the debris. One end of the dust nozzle 78 is connected to the vacuum cleaner, so that the pusher and cleaner assembly 7 can push the test piece and debris off the lower plate 57 of the press 5.

[0067] The monitoring component 4 includes a base 41, which is installed on the ground. A right-angle rod 42 is installed on the top of the base 41, and a camera 43 is installed at the other end of the right-angle rod 42 to record the compressive strength test process. If there are test pieces that need to be retained, the test video can be extracted.

[0068] The program control cabinet 1 is electrically connected to the mortar size measuring platform 2, the press machine 5, the material pushing and cleaning component 7, the monitoring component 4, and the robot 8.

[0069] The specific implementation method is as follows: when in use, the test personnel sequentially affix identification codes on the mortar test pieces, and place them in the inspection tray 9 in order. The robot 8 sequentially grabs the test pieces from the inspection tray 9 to the code scanning component for code scanning and identification. After successful identification, the test pieces are grabbed to the mortar size measurement platform 2 for size measurement. If the size detection fails, the robot 8 clamps the unqualified test piece and places it on the bad size platform 10; if the detection passes, the test piece is clamped to the center of the lower pressing plate 57 of the press 5 for compressive strength detection, and the camera 43 located behind the press 5 records the result. During the test process, the robot 8 clamps the test piece from the inspection tray 9 to the code scanning component for scanning. After the code is successfully scanned and recognized, it is clamped to the mortar size measuring platform 2 and the above process is repeated. After the test is completed, the pushing and cleaning component 7 pushes the test piece and debris from the lower pressure plate 57 of the press 5 to the drop plate 58 on the other side of the press 5, and falls into the scrap cart 6. The robot 8 puts the test piece waiting on the mortar size measuring platform 2 onto the lower pressure plate 57 of the press 5 and continues the test. After the scrap cart 6 is full, the staff will push it out.

[0070] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. Intelligent mortar compressive strength testing equipment integration, characterized by: include: A program-controlled cabinet (1), the program-controlled cabinet (1) being installed on the ground and used to control the power-on and power-off operation of the equipment; A mortar size measuring platform (2), wherein the mortar size measuring platform (2) is installed on the side of the program-controlled cabinet (1) and is used to detect the size of the test piece; A press (5), the press (5) being installed on the ground and located on the side of the mortar size measuring platform (2), the press (5) being used to perform compressive strength testing on the mortar specimen; A monitoring component (4), the monitoring component (4) being placed behind the press (5) and used to record the compressive strength test process. If there are test pieces that need to be retained, a video of the test process can be extracted; A scrap car (6), the scrap car (6) is parked on one side of the press (5), and the scrap car (6) is used to collect the test pieces and their debris after testing; A material pusher and cleaning assembly (7), the material pusher and cleaning assembly (7) being installed on the other side of the press (5), the material pusher and cleaning assembly (7) being used to push the test piece and debris off the press (5); A robot (8), the robot (8) being installed on the side of the waste vehicle (6), the robot (8) being used to allow the test piece to perform a series of subsequent operations; A tray to be inspected (9), the tray to be inspected (9) being mounted on a side of the robot (8), the tray to be inspected (9) being used to place a mortar specimen to be inspected with an identification code affixed thereto; A bad-size platform (10) is installed between the program-controlled cabinet (1) and the tray to be inspected (9), and the bad-size platform (10) is used to place test pieces with unqualified dimensions.

2. The intelligent mortar compressive strength testing equipment integration according to claim 1 is characterized in that: The inspection tray (9) comprises a support leg (91), two of the support legs (91) are symmetrically arranged, and reinforcement rods (92) are installed at both ends of the top of the two support legs (91), a support frame (93) is installed on the reinforcement rod (92), and a plurality of support bars (94) are installed in the support frame (93).

3. The intelligent mortar compressive strength testing equipment integration according to claim 2 is characterized in that: The press machine (5) comprises a cabinet (51), a base (52) is installed on the top of the cabinet (51), four support rods (53) are installed on the top of the base (52), a mounting plate (54) is installed on the top of the support rods (53), a hydraulic telescopic rod (55) is installed on the mounting plate (54), an upper pressing plate (56) is installed at the telescopic end of the hydraulic telescopic rod (55), a lower pressing plate (57) is installed between the four support rods (53), protective plates (59) are installed on both sides of the lower pressing plate (57), and an oblique blanking plate (58) is installed at one end of the lower pressing plate (57).

4. The intelligent mortar compressive strength testing equipment integration according to claim 3 is characterized by: The drawer box (510) and the material pushing and cleaning assembly (7) are located on the same side, and the oil tank of the hydraulic telescopic rod (55) is placed in the cabinet (51).

5. The intelligent mortar compressive strength testing equipment integration according to claim 4 is characterized in that: The pusher and cleaner assembly (7) comprises a base (71), the base (71) being fixedly connected to a side of the lower pressure plate (57) away from the blanking plate (58), the top of the base (71) being fixedly connected to two cushion blocks (72), the top of the cushion blocks (72) being fixedly connected to a slide (73), the slide (73) being slidably connected to a slide rail (74), the top of the slide rail (74) being fixedly connected to a traction plate (75), one end of the traction plate (75) being fixedly connected to a limit block (7 6), the other ends of the two traction plates (75) are fixedly connected to a push plate (79), brushes (710) are installed on the upper and lower sides of the push plate (79), a mounting seat is installed on the base (71), a cylinder 1 (77) is installed on the mounting seat, the output end of the cylinder 1 (77) is fixedly connected to the push plate (79), the lower part of the push plate (79) is also connected to a dust nozzle (78) that moves with the push plate (79), and a drawer box (510) is installed on the lower part of the base (71); The drawer box (510) comprises a drawer groove (5102), wherein the drawer groove (5102) is mounted on a base (71), and the drawer (5101) is slidably mounted in the drawer groove (5102).

6. The intelligent mortar compressive strength testing equipment integration according to claim 5 is characterized by: The monitoring component (4) comprises a base (41), the base (41) being installed on the ground, a right-angle rod (42) being installed on the top of the base (41), and a camera (43) being installed on the other end of the right-angle rod (42).

7. The intelligent mortar compressive strength testing equipment integration according to claim 6 is characterized by: The program-controlled cabinet (1) is electrically connected to the mortar size measuring platform (2), the press (5), the material pushing and cleaning component (7), the monitoring component (4), and the robot (8).

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