Copper bar with high conductivity
By using a combination of hollow structure and conductive support plate in the copper row, the problem of high processing costs caused by solid structure of the existing copper row is solved, and the effect of reducing copper materials, ensuring internal structure stability and improving conductive efficiency is achieved.
Patent Information
- Application Number
- CN202421300321.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing copper flasks adopt solid structure, which leads to high processing costs and affects the competitiveness of the enterprise.
A copper bar with high conductivity is designed, and a combination of a hollow structure and a conductive support plate is adopted. A conductive support plate is arranged between the hollow cavity. The conductive support plate penetrates both ends of the main body of the copper bar and is composed of splicing the upper support convex strip and the lower support convex strip.
The cost of copper material is reduced through hollow structure, the conductive support plate ensures the stability of the internal structure, avoids deformation, and improves the conductive area on the surface of the copper row, improves the conductivity efficiency, which is conducive to improving the competitiveness of the enterprise.
Smart Images

Figure CN222562279U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric power distribution, in particular to a copper busbar with high conductivity. Background Art
[0002] Copper busbar is a conductive material on power distribution equipment, also known as copper busbar or copper busbar. It is mainly used for indoor transformers to distribution cabinets and then to the main power switch and then connected to each branch switch, or high and low voltage cabinets and bus ducts. It is a long conductor made of copper or copper alloy, with high mechanical properties, good electrical conductivity, thermal conductivity, excellent corrosion resistance, electroplating, brazing, as well as beautiful metallic luster and good forming and processing performance. Therefore, copper busbar has been widely used in the field of power, including the manufacture of motor windings, high and low voltage electrical appliances, switch contacts, and wires for power supply and distribution installation.
[0003] Most of the existing copper busbars are solid structures. In the environment of reducing load and increasing gain, the production cost of such product structure is high, which is not conducive to improving the competitiveness of enterprises. Utility Model Content
[0004] In order to solve the problems in the prior art, the utility model provides a copper busbar with high conductivity, which solves the problem that the copper busbar in the prior art adopts a solid structure and has high processing cost.
[0005] The utility model discloses a copper busbar with high conductivity, comprising a copper busbar main body, wherein a plurality of hollow cavities are arranged in the copper busbar main body, conductive support plates are arranged between the hollow cavities, the conductive support plates are arranged through both ends of the copper busbar main body, the conductive support plates can support the hollow cavities, and the side walls of the conductive support plates cooperate with the copper busbar main body to conduct electricity.
[0006] The utility model is further improved, the copper bar body comprises a copper bar upper body and a copper bar lower body, both sides of the copper bar upper body and the copper bar lower body are provided with mounting parts, and the copper bar upper body and the copper bar lower body are fixedly connected through the mounting parts.
[0007] The utility model is further improved in that an upper supporting convex strip is arranged on the lower surface of the upper body of the copper busbar, a lower supporting convex strip is arranged on the upper surface of the lower body of the copper busbar, and the conductive supporting plate is composed of the upper supporting convex strip and the lower supporting convex strip.
[0008] The utility model is further improved in that the conductive support plate is integrally formed with the upper body of the copper bar or the lower body of the copper bar.
[0009] The utility model is further improved in that the upper body and the lower body of the copper busbar are both provided with mounting positions matched with the conductive support plate, and the conductive support plate is arranged in the mounting positions.
[0010] The utility model is further improved that the installation part of the copper bar upper body is an upper connecting platform arranged on the copper bar upper body, and the installation part of the copper bar lower body is a lower connecting platform arranged on the copper bar lower body, and the upper connecting platform and the lower connecting platform are welded with tin wire.
[0011] The utility model is further improved in that the mounting portion of the copper bar upper body is a snap-fitting protrusion arranged on the copper bar upper body, and the mounting portion of the copper bar lower body is a snap-fitting groove arranged on the copper bar lower body, and the snap-fitting groove can be snap-fitted with the snap-fitting protrusion.
[0012] The utility model is further improved in that the copper bar upper body and the copper bar lower body are symmetrical structures.
[0013] The utility model is further improved in that a graphene coating is arranged in the hollow cavity.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model provides a copper busbar with high conductivity. By adopting this structure, the problem of high processing cost of the copper busbar adopting a solid structure in the prior art can be effectively solved. By using this product structure and the setting of the hollow part, the cost of copper materials can be effectively reduced. The stability of the internal structure can be ensured by the conductive support plate to avoid serious deformation that affects the normal use of the product. The side of the conductive support plate can also increase the conductive area on the surface of the copper busbar, thereby improving the conductive efficiency and helping to improve the competitiveness of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 Schematic diagram of the overall structure of the copper busbar with high conductivity;
[0017] Figure 2 is a cross-sectional view of the copper busbar with high conductivity;
[0018] Figure 3 This is a schematic diagram of the decomposed structure of the copper busbar with high conductivity. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by technicians in the technical field of the present invention; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0020] Reference to "embodiments" in the present invention means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it mutually exclusive, independent, or alternative to other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present invention may be combined with other embodiments.
[0021] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.
[0022] like Figure 1-3 As shown, the utility model is a copper busbar with high conductivity, including a copper busbar body 1, in which a plurality of hollow cavities 2 are arranged, and conductive support plates 3 are arranged between the hollow cavities 2, and the conductive support plates 3 are arranged through both ends of the copper busbar body 1.
[0023] By setting the hollow cavity 2, the amount of copper material used in processing the copper busbar can be effectively reduced, thereby reducing production costs and reducing burdens and gains.
[0024] In addition, the provision of the conductive support plate 3 can effectively support the copper busbar body 1, and can effectively avoid deformation of the copper busbar body 1 due to lack of internal support when the copper busbar body 1 is installed or bent, thereby affecting the normal use of the product.
[0025] At the same time, while playing a supporting role, it can also increase the conductive area of the entire copper busbar body 1. The surface conductivity of the traditional solid copper busbar can only be conducted through the outer surface, and the surface conductivity speed is faster.
[0026] In this solution, the hollow portion is designed to cooperate with the conductive support plate 3, so that the surface of the hollow portion and the surface of the conductive support plate 3 can both be conductive, thereby improving the overall conductive speed and efficiency.
[0027] The copper bar body 1 comprises an upper copper bar body 11 and a lower copper bar body 12 . Both sides of the upper copper bar body 11 and the lower copper bar body 12 are provided with mounting parts 13 , and the upper copper bar body 11 and the lower copper bar body 12 are fixedly connected via the mounting parts 13 .
[0028] The arrangement of the copper busbar upper body 11 and the copper busbar lower body 12 can make processing more convenient and reduce production difficulty.
[0029] An upper supporting ridge 111 is disposed on the lower surface of the copper busbar upper body 11 , a lower supporting ridge 121 is disposed on the upper surface of the copper busbar lower body 12 , and the conductive support plate 3 is composed of the upper supporting ridge 111 and the lower supporting ridge 121 .
[0030] The upper supporting ridges 111 and the lower supporting ridges 121 cooperate with each other to effectively support the upper copper bar body 11 and the lower copper bar body 12 .
[0031] Obviously, the structural design of supporting the conductive support plate 3 composed of the upper supporting ridge 111 and the lower supporting ridge 121 can be replaced by other structural methods. For example, the upper body 11 and the lower body 12 of the copper bar are both provided with mounting positions that cooperate with the conductive support plate 3. The conductive support plate 3 is designed as an independent part. When installing, it is only necessary to set the conductive support plate 3 in the mounting position. The conductive support plate 3 can also be integrally formed with the upper body 11 or the lower body 12 of the copper bar, or part of the conductive support plate 3 is integrally formed with the upper body 11 of the copper bar, and the other part is integrally formed with the lower body 12 of the copper bar. The effect of the above scheme can also be achieved.
[0032] Hollow grooves 21 are provided on the sides of the upper supporting convex strip 111 and the lower supporting convex strip 121 , and the hollow cavity 2 is composed of the hollow grooves 21 of the copper bar upper body 11 and the copper bar lower body 12 .
[0033] The mounting portion 13 of the copper bar upper body 11 is an upper connecting platform 112 disposed on the copper bar upper body 11 , and the mounting portion 13 of the copper bar lower body 12 is a lower connecting platform 122 disposed on the copper bar lower body 12 . The upper connecting platform 112 and the lower connecting platform 122 are soldered with tin wire.
[0034] The cooperation between the upper connecting platform 112 and the lower connecting platform 122 can reduce the processing difficulty, and the tin wire welding can ensure that the copper bar upper body 11 and the copper bar lower body 12 are still a whole in terms of conductivity.
[0035] Obviously, the connection structure mode of the upper connecting platform 112 and the lower connecting platform 122 by tin wire welding can also be replaced by other structural designs. For example, the mounting portion 13 of the copper busbar upper body 11 is a snap-fitting protrusion arranged on the copper busbar upper body 11, and the mounting portion 13 of the copper busbar lower body 12 is a snap-fitting groove arranged on the copper busbar lower body 12. The snap-fitting groove can be snap-fitted with the snap-fitting protrusion, which can also achieve the effect of the above-mentioned scheme.
[0036] The copper bar upper body 11 and the copper bar lower body 12 are symmetrical structures, which can make processing more convenient and share the production mold, further improving the effect of reducing load and gain.
[0037] A graphene coating is provided in the hollow cavity 2 , and the graphene coating can further improve the conductivity of the copper busbar body 1 .
[0038] The number of the hollow parts is five, the number of the conductive support plates 3 is four, the five hollow parts are symmetrically arranged, and the area of the hollow parts gradually increases from the outside to the inside.
[0039] Obviously, the number of hollow parts is five, the number of conductive support plates 3 is four, the five hollow parts are arranged symmetrically, and the structural design of the area of the hollow parts gradually increases from the outside to the inside is not limited to the above scheme. The number and area of the hollow parts are not limited, and can be adjusted according to the size of different copper busbar bodies 1, and the effect of the above scheme can also be achieved.
[0040] From the above, it can be seen that the beneficial effects of the utility model are: the use of its mechanism can effectively solve the problem of high processing cost of the solid structure of the constant copper busbar in the prior art. By using this product structure and the setting of the hollow part, the cost of copper materials can be effectively reduced, and the stability of the internal structure can be ensured by the conductive support plate 3 to avoid serious deformation that affects the normal use of the product, and the side of the conductive support plate 3 can also increase the conductive area of the copper busbar surface, improve the conductive efficiency, and help to improve the competitiveness of the enterprise.
[0041] The specific implementation methods described above are preferred implementation methods of the present utility model, and are not intended to limit the specific implementation scope of the present utility model. The scope of the present utility model includes but is not limited to the specific implementation methods. All equivalent changes made in accordance with the present utility model are within the protection scope of the present utility model.
Claims
1. A copper busbar with high conductivity, characterized in that: It includes a copper busbar main body, in which a plurality of hollow cavities are arranged, and conductive support plates are arranged between the hollow cavities. The conductive support plates are arranged through both ends of the copper busbar main body. The conductive support plates can support the hollow cavities and the side walls of the conductive support plates cooperate with the copper busbar main body to conduct electricity.
2. The copper busbar with high conductivity according to claim 1, characterized in that: The copper bar body comprises an upper copper bar body and a lower copper bar body. Both sides of the upper copper bar body and the lower copper bar body are provided with mounting parts, and the upper copper bar body and the lower copper bar body are fixedly connected through the mounting parts.
3. The copper busbar with high conductivity according to claim 2, characterized in that: An upper supporting convex strip is arranged on the lower surface of the upper body of the copper bar, a lower supporting convex strip is arranged on the upper surface of the lower body of the copper bar, and the conductive support plate is composed of the upper supporting convex strip and the lower supporting convex strip spliced together.
4. The copper busbar with high conductivity according to claim 2, characterized in that: The conductive support plate is integrally formed with the copper bar upper body or the copper bar lower body.
5. The copper busbar with high conductivity according to claim 2, characterized in that: The copper busbar upper body and the copper busbar lower body are both provided with mounting positions matched with the conductive support plate, and the conductive support plate is arranged in the mounting positions.
6. The copper busbar with high conductivity according to claim 2, characterized in that: The installation part of the copper bar upper body is an upper connecting platform arranged on the copper bar upper body, and the installation part of the copper bar lower body is a lower connecting platform arranged on the copper bar lower body. The upper connecting platform and the lower connecting platform are soldered with tin wire.
7. The copper busbar with high conductivity according to claim 2, characterized in that: The mounting portion of the copper bar upper body is a snap-fitting protrusion arranged on the copper bar upper body, and the mounting portion of the copper bar lower body is a snap-fitting groove arranged on the copper bar lower body, and the snap-fitting groove can be snap-fitted with the snap-fitting protrusion.
8. The copper busbar with high conductivity according to claim 2, characterized in that: The copper busbar upper body and the copper busbar lower body are symmetrical structures.
9. The copper busbar with high conductivity according to any one of claims 1 to 8, characterized in that: A graphene coating is arranged in the hollow cavity.