Chamfering device for pulse capacitor
By designing a chamfering device for pulse capacitors, including a first chamfering tank and a plurality of second chamfering tanks, combined with a fixing, positioning and sealing mechanism, the problems of long chamfering time and easy product lobes in the prior art are solved, and an efficient and stable chamfering effect is achieved.
Patent Information
- Application Number
- CN202421160332.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the prior art, when chamfering pulse capacitors, the chamfer time is long and it is easy to cause product lobes, affecting the chamfer effect.
A chamfering device including a first chamfering tank and a plurality of second chamfering tanks is designed, and the chamfering efficiency and sealing properties are ensured and the risk of lobes is reduced through the cooperation of the fixing mechanism, the positioning mechanism and the sealing mechanism.
It effectively reduces the risk of lobes of pulse capacitors after chamfering, improves chamfer efficiency and sealing, and ensures the stability of chamfering effect.
Smart Images

Figure CN222562455U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of capacitor chamfering, and in particular relates to a chamfering device for a pulse capacitor. Background Art
[0002] In the process of making capacitors, chamfering before sintering can avoid excessive accumulated stress at the chip corners during sintering, which may even cause cracks in the chip during sintering. When silvering the chip without chamfering, the silver paste cannot completely cover the end, leaving the ceramic body partially exposed, causing the plating liquid to penetrate during electroplating, affecting the DF value and IR value of the capacitor during testing.
[0003] At present, pulse capacitors need to be chamfered on their edges after sintering. The current mode of chamfering takes up to 72-120 hours. Since multiple products are placed in a row, they are prone to collide with each other, which can easily cause the chamfered products to crack, which needs further improvement. Utility Model Content
[0004] The utility model aims to overcome the shortcomings of the prior art and provide a chamfering device for a pulse capacitor.
[0005] The utility model adopts the following technical solutions:
[0006] A chamfering device for a pulse capacitor comprises a first chamfered tank, a plurality of second chamfered tanks stacked in sequence on the first chamfered tank, a fixing mechanism for fixing the first chamfered tank and the plurality of second chamfered tanks, a positioning mechanism arranged between the first chamfered tank and the second chamfered tank or between two adjacent second chamfered tanks, a sealing plate arranged on the top of the second chamfered tank located at the upper end, and a plurality of sealing mechanisms arranged between the sealing plate and the second chamfered tank, the two adjacent second chamfered tanks, and the first chamfered tank and the second chamfered tank.
[0007] Furthermore, the fixing mechanism includes an upper pressure plate arranged on the top of the sealing plate, a lower pressure plate arranged on the bottom of the first chamfered tank, a plurality of fixing plates circumferentially distributed on the outer circumference of the plurality of second chamfered tanks and the first chamfered tank, an upper locking block and a lower locking block respectively arranged on the upper and lower ends of the fixing plate and respectively contacting the upper pressure plate and the lower pressure plate, a locking piece arranged between the upper locking block and the upper pressure plate, and a limiting piece arranged between the lower locking block and the lower pressure plate.
[0008] Furthermore, the locking member includes a locking screw hole extending downwardly from the upper locking block, a positioning hole arranged on the upper pressure plate opposite to the locking screw hole, and a locking bolt whose lower end cooperates with the locking screw hole and can be embedded in the positioning hole.
[0009] Furthermore, the limiting member includes a limiting hole arranged on the lower pressing plate and opposite to the lower locking block, and a limiting elastic buckle arranged on the lower locking block and capable of being embedded in the limiting hole.
[0010] Furthermore, the first chamfered tank includes a first chamfered tank body, a first chamfered cavity arranged in the first chamfered tank body for placing the pulse capacitor, and a plurality of first fixing grooves circumferentially distributed on the outer periphery of the first chamfered tank body for embedding a relative fixing plate.
[0011] Furthermore, a mounting groove extending upward for mounting a lower pressure plate is formed at the bottom of the first chamfered tank body.
[0012] Furthermore, the second chamfered pot includes a second chamfered pot body, a second chamfered cavity arranged in the second chamfered pot body for placing the pulse capacitor, and a plurality of second fixing grooves circumferentially distributed on the outer circumference of the second chamfered pot for embedding a relative fixing plate.
[0013] Furthermore, the positioning mechanism includes a plurality of positioning blocks circumferentially distributed on the top of the first chamfered tank or the second chamfered tank and a plurality of positioning grooves arranged on the bottom of the second chamfered tank for the plurality of positioning blocks located below to be respectively embedded.
[0014] Furthermore, the sealing mechanism includes a sealing groove extending downwardly from the top of the first chamfered tank or the top of the second chamfered tank and a sealing ring that can be embedded in the sealing groove.
[0015] From the above description of the utility model, it can be seen that compared with the prior art, the beneficial effects of the utility model are: the present application limits the structure of the chamfering device, and sequentially arranges a first chamfering tank and multiple second chamfering tanks to place single pulse capacitors respectively. While ensuring the chamfering efficiency, it can also effectively reduce the occurrence of cracks in the pulse capacitor after chamfering, and the introduction of a positioning mechanism can improve the stacking efficiency of multiple second chamfering tanks, and the introduction of a sealing mechanism can ensure the sealing of the chamfering device, thereby ensuring the chamfering effect of the pulse capacitor. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a structural schematic diagram of a chamfering device;
[0017] Figure 2 Schematic diagram of the structural decomposition of the chamfering device Figure 1 ;
[0018] Figure 3 Schematic diagram of the structural decomposition of the chamfering device Figure 2 ;
[0019] Figure 4 The structure diagram of the first chamfered tank Figure 1 ;
[0020] Figure 5 The structure diagram of the first chamfered tank Figure 2 ;
[0021] Figure 6The structure diagram of the second chamfered tank Figure 1 ;
[0022] Figure 7 The structure diagram of the second chamfered tank Figure 2 ;
[0023] In the figure, 1-first chamfered tank, 2-second chamfered tank, 3-fixing mechanism, 4-positioning mechanism, 5-sealing plate, 6-sealing mechanism, 11-first chamfered tank body, 12-first chamfered cavity, 13-first fixing groove, 14-installing groove, 21-second chamfered tank body, 22-second chamfered cavity, 23-second fixing groove, 31-upper pressure plate, 32-lower pressure plate, 33-fixing plate, 34-upper locking block, 35-lower locking block, 36-locking piece, 361-locking screw hole, 362-positioning hole, 363-locking bolt, 37-limiting piece, 371-limiting hole, 372-limiting elastic buckle, 41-positioning block, 42-positioning groove, 61-sealing groove, 62-sealing ring. DETAILED DESCRIPTION
[0024] The present invention is further described below through specific implementation methods.
[0025] Reference Figures 1 to 7 As shown, a chamfering device for a pulse capacitor includes a first chamfered tank 1, a plurality of second chamfered tanks 2 stacked in sequence on the first chamfered tank 1, a fixing mechanism 3 for fixing the first chamfered tank 1 and the plurality of second chamfered tanks 2, a positioning mechanism 4 arranged between the first chamfered tank 1 and the second chamfered tank 2 or between two adjacent second chamfered tanks 2, a sealing plate 5 arranged on the top of the second chamfered tank located at the upper end, and a plurality of sealing mechanisms 6 arranged between the sealing plate 5 and the second chamfered tank 2, two adjacent second chamfered tanks 2, and the first chamfered tank 1 and the second chamfered tank 2.
[0026] The fixing mechanism 3 includes an upper pressing plate 31 arranged on the top of the sealing plate 5, a lower pressing plate 32 arranged at the bottom of the first chamfered tank 1, a plurality of fixing plates 33 circumferentially distributed on the outer periphery of the plurality of second chamfered tanks 1 and the first chamfered tank 2, an upper locking block 34 and a lower locking block 35 respectively arranged at the upper and lower ends of the fixing plate 33 and contacting the upper pressing plate 31 and the lower pressing plate 32, a locking member 36 arranged between the upper locking block 34 and the upper pressing plate 31, and a limiting member 37 arranged between the lower locking block 35 and the lower pressing plate 32; specifically, the locking member 36 includes a locking screw hole 361 arranged on the upper locking block 34 and extending downward , a positioning hole 362 is arranged on the upper pressure plate 31 opposite to the locking screw hole 361, and a locking bolt 363, the lower end of which cooperates with the locking screw hole 361 and can be embedded in the positioning hole 362; further, the limiting member 37 includes a limiting hole 371 arranged on the lower pressure plate 32 opposite to the lower locking block 35, and a limiting elastic buckle 372 arranged on the lower locking block 35 and can be embedded in the limiting hole 371. Through the cooperation between the limiting elastic buckle 372 and the limiting hole 371, the position of the fixed plate 33 is initially positioned, and at the same time, it can prevent the fixed plate 33 from falling off during the rolling process of the chamfering device, thereby affecting the chamfering process of the pulse capacitor.
[0027] The first chamfered tank 1 includes a first chamfered tank body 11, a first chamfered cavity 12 for placing a pulse capacitor arranged in the first chamfered tank body 11, a plurality of first fixing grooves 13 circumferentially distributed on the outer periphery of the first chamfered tank body 11 for embedding a relative fixing plate 33, and a mounting groove 34 extending upward from the bottom of the first chamfered tank body 11 for mounting a lower pressure plate 32; the second chamfered tank 2 includes a second chamfered tank body 21, a second chamfered cavity 22 for placing a pulse capacitor arranged in the second chamfered tank body 21, and a plurality of second fixing grooves 23 circumferentially distributed on the outer periphery of the second chamfered tank body 21 for embedding a relative fixing plate 33; after the plurality of second chamfered tanks 2 are stacked, the fixing plate 33 is embedded in the same longitudinal line. The multiple second fixing grooves 23 and the first fixing grooves 13 are distributed, and the limiting elastic buckle 372 is embedded in the relative limiting hole 371 to realize the initial positioning of the fixing plate 33, and then the locking bolt 363 cooperates with the locking hole 361 to make its lower end embedded in the positioning hole 361 to complete the fixation of the multiple second chamfered tanks 2 and the first chamfered tank 1; specifically, the upper pressure plate 31 and the lower pressure plate 32 are made of stainless steel, because the first chamfered tank 1 and the second chamfered tank 2 are made of nylon. In order to ensure the fixation of the first chamfered tank 1 and the multiple second chamfered tanks 2, it is necessary to set the upper pressure plate 31 and the lower pressure plate 32 of stainless steel at the upper and lower ends respectively, so that the locking bolt 363 can be tightened to ensure the use of the first chamfered tank 1 and the multiple second chamfered tanks 2.
[0028] The positioning mechanism 4 includes a plurality of positioning blocks 41 circumferentially distributed on the top of the first chamfered tank 1 or the second chamfered tank 2 and a plurality of positioning grooves 42 arranged at the bottom of the second chamfered tank 2 for the plurality of positioning blocks 41 located below to be respectively embedded in. The positioning blocks 41 cooperate with the positioning grooves 42 to quickly stack a plurality of second chamfered tanks 2.
[0029] The sealing mechanism 6 includes a sealing groove 61 extending downward from the top of the first chamfered tank 1 or the top of the second chamfered tank 1 and a sealing ring 62 that can be embedded in the sealing groove 61. The sealing groove 61 and the sealing ring 62 cooperate with each other to ensure the sealing of the chamfering process in the first chamfered tank 1 and the second chamfered tank 2, thereby ensuring the chamfering effect of the pulse capacitor.
[0030] The working principle of this application specifically includes the following steps:
[0031] Step 1: Place the pulse capacitor into the first chamfered tank 1 or the second chamfered tank 2, then add water and polishing balls in sequence, then insert the sealing ring 62 into the sealing groove 61, and then stack multiple second chamfered tanks 2 in sequence according to the equipment requirements;
[0032] Step 2: The fixing plate 33 is embedded in the plurality of second fixing grooves 23 and the first fixing groove 21 distributed along the same longitudinal line, and the limiting elastic buckle 372 is embedded in the relative limiting hole 371 to achieve the initial positioning of the fixing plate 33, and then the locking bolt 363 cooperates with the locking hole 361 to make its lower end embed into the positioning hole 362, thereby completing the fixing of the plurality of second chamfered cans 2 and the first chamfered can 1;
[0033] Step 3: Rotate the chamfering device that has been locked and fixed by 90 degrees and place it flat on the chamfering machine for rolling chamfering.
[0034] The present application limits the structure of the chamfering device and sequentially arranges a first chamfering tank 1 and multiple second chamfering tanks 2 to place single pulse capacitors respectively. While ensuring the chamfering efficiency, it can also effectively reduce the occurrence of cracks in the pulse capacitors after chamfering. The introduction of the positioning mechanism 4 can improve the stacking efficiency of the multiple second chamfering tanks 2, and the introduction of the sealing mechanism 6 can ensure the sealing of the chamfering device, thereby ensuring the chamfering effect of the pulse capacitor.
[0035] The above description is only a preferred embodiment of the present invention, and therefore cannot be used to limit the scope of implementation of the present invention. That is, equivalent changes and modifications made according to the scope of application of the present invention and the contents of the specification should still fall within the scope covered by the present invention.
Claims
1. A chamfering device for a pulse capacitor, characterized in that: It includes a first chamfered tank, a plurality of second chamfered tanks stacked in sequence on the first chamfered tank, a fixing mechanism for fixing the first chamfered tank and the plurality of second chamfered tanks, a positioning mechanism arranged between the first chamfered tank and the second chamfered tank or between two adjacent second chamfered tanks, a sealing plate arranged on the top of the second chamfered tank located at the upper end, and a plurality of sealing mechanisms arranged between the sealing plate and the second chamfered tank, two adjacent second chamfered tanks, and the first chamfered tank and the second chamfered tank.
2. A chamfering device for a pulse capacitor according to claim 1, characterized in that: The fixing mechanism includes an upper pressure plate arranged on the top of the sealing plate, a lower pressure plate arranged at the bottom of the first chamfered tank, a plurality of fixing plates circumferentially distributed on the outer circumference of the plurality of second chamfered tanks and the first chamfered tank, an upper locking block and a lower locking block respectively arranged at the upper and lower ends of the fixing plates and respectively contacting the upper pressure plate and the lower pressure plate, a locking piece arranged between the upper locking block and the upper pressure plate, and a limiting piece arranged between the lower locking block and the lower pressure plate.
3. A chamfering device for a pulse capacitor according to claim 2, characterized in that: The locking member comprises a locking screw hole extending downwardly from the upper locking block, a positioning hole arranged on the upper pressing plate and opposite to the locking screw hole, and a locking bolt whose lower end cooperates with the locking screw hole and can be embedded in the positioning hole.
4. A chamfering device for a pulse capacitor according to claim 2, characterized in that: The limiting member comprises a limiting hole arranged on the lower pressing plate and opposite to the lower locking block, and a limiting elastic buckle arranged on the lower locking block and capable of being embedded in the limiting hole.
5. A chamfering device for a pulse capacitor according to claim 2, characterized in that: The first chamfered pot comprises a first chamfered pot body, a first chamfered cavity arranged in the first chamfered pot body for placing a pulse capacitor, and a plurality of first fixing grooves circumferentially distributed on the outer periphery of the first chamfered pot body for embedding a relative fixing plate.
6. A chamfering device for a pulse capacitor according to claim 5, characterized in that: A mounting groove extending upward for mounting a lower pressing plate is formed at the bottom of the first chamfered tank body.
7. A chamfering device for a pulse capacitor according to claim 5, characterized in that: The second chamfered pot includes a second chamfered pot body, a second chamfered cavity arranged in the second chamfered pot body for placing the pulse capacitor, and a plurality of second fixing grooves circumferentially distributed on the outer circumference of the second chamfered pot for embedding a relative fixing plate.
8. The chamfering device for a pulse capacitor according to claim 1, characterized in that: The positioning mechanism includes a plurality of positioning blocks circumferentially distributed on the top of the first chamfered pot or the second chamfered pot and a plurality of positioning grooves arranged at the bottom of the second chamfered pot for the plurality of positioning blocks located below to be respectively embedded.
9. The chamfering device for a pulse capacitor according to claim 1, characterized in that: The sealing mechanism comprises a sealing groove extending downwardly from the top of the first chamfered tank or the top of the second chamfered tank and a sealing ring which can be embedded in the sealing groove.