Multi-tube ceramic dust remover

By designing independent compartment and concave round holes with support skirts in a multi-tube ceramic dust collector, combined with the design of the gland and installation holes, the adhesion and difficulties in the cyclone replacement process are solved, and the convenience and efficiency of replacement are achieved.

CN222567108UActive Publication Date: 2025-03-07JIANGSU GUOQIANG ENVIRONMENT PROTECTED GRP
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Patent Information

Application Number
CN202420579918.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-07
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing multi-tube ceramic dust collector has adhesion problems when replacing the ceramic cyclone body, and the replacement process is cumbersome and wasteful. It is difficult to replace the ceramic tube, so the adjacent ceramic tube needs to be broken.

Method used

A multi-tube ceramic dust collector is designed to separate independent compartments using partition plates. Each cyclone body is set in an independent compartment. A concave round hole with a support skirt is set at the bottom. A sealing ring is set at the bottom of the cyclone body, and the sealing ring is compacted by the gravity of the cyclone body itself. Installation holes and pressure glands are set on the baffle, which are fixed by bolts to facilitate replacement of the cyclone body.

Benefits of technology

It realizes no adhesion between the cyclone bodies, and it is convenient to replace the cyclone body, without the need to use concrete seal, avoiding waste and damage during the replacement process, and does not need to break up adjacent ceramic tubes.

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Abstract

The utility model discloses a multi-tube ceramic dust remover which comprises a box body, and a conical ash discharge hopper is arranged at the bottom of the box body; the interior of the box body is divided into an upper air outlet cavity and a lower dust removal cavity by an inclined baffle and a horizontal supporting plate, an air outlet is formed in the side wall of the air outlet cavity, and an air inlet is formed in the side wall of the top of the dust removal cavity; the interior of the dust removal cavity is divided into a plurality of independent compartments by a plurality of partition plates which are arranged in a criss-cross mode, each compartment is internally provided with a cyclone body, the structural design is scientific, adhesion between the cyclone bodies is avoided, and the cyclone bodies are convenient to replace.
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Description

Technical Field

[0001] The utility model relates to the field of waste gas dust removal, in particular to a multi-tube ceramic dust collector. Background Art

[0002] The multi-tube ceramic dust collector is a high-efficiency, low-resistance dust removal device with a wide range of applications. Its working principle is: when the dust-laden gas enters the dust collector, it passes through the ceramic guide and rotates at high speed inside the cyclone. Under the action of centrifugal force, the dust and gas are separated, and the dust falls into the dust collecting box (ash hopper) and is discharged through the ash discharge valve. The purified gas forms an ascending vortex, which is collected in the air collecting chamber through the exhaust pipe and discharged from the chimney through the outlet to achieve the dust removal effect. The existing multi-tube ceramic dust collector has the following problems:

[0003] First, the ceramic cyclone body will be damaged if it works under high temperature for a long time. The internal gaps of some existing multi-tube ceramic dust collectors are sealed with concrete. This design makes it difficult to replace the cyclone body, and when replacing it, all the cyclone bodies need to be broken and dismantled, and then new cyclone bodies need to be installed, which is wasteful.

[0004] Second: After the ceramic cyclone body has been working for a long time, due to the accumulation of dust, adjacent cyclones are prone to stick together. When replacing the cyclones, the cyclones that are stuck together need to be broken together and then replaced together.

[0005] Third: the existing multi-tube ceramic dust collectors, such as the ceramic multi-tube dust collector disclosed in Chinese patent CN205461410U, all have the problem of difficulty in replacing ceramic tubes and the problem of needing to break adjacent ceramic tubes in order to replace one ceramic tube. Utility Model Content

[0006] The utility model aims to provide a multi-tube ceramic dust collector.

[0007] The innovation of the utility model lies in that the structure design of the utility model is scientific, no adhesion will occur between the cyclone bodies, and the cyclone bodies can be easily replaced.

[0008] In order to achieve the above utility model purpose, the technical solution of the utility model is:

[0009] A multi-tube ceramic dust collector, comprising a box body, a conical ash hopper is arranged at the bottom of the box body; the box body is divided into an upper air outlet chamber and a lower dust removal chamber by an inclined baffle and a horizontally arranged support plate, the air outlet is arranged on the side wall of the air outlet chamber, and the air inlet is arranged on the top side wall of the dust removal chamber; the dust removal chamber is divided into a plurality of independent compartments by a plurality of criss-cross arranged partition plates, each of the compartments is provided with a cyclone body, a concave circular hole with a supporting skirt is provided on the support plate corresponding to the bottom of each compartment, a first sealing ring is sleeved on the lower end of the cyclone body, the cyclone body is inserted into the concave circular hole, and the lower end of the cyclone body is pressed against the supporting skirt;

[0010] The baffle is divided into a plurality of installation blocks corresponding to the compartments by a plurality of criss-crossed ribs, a mounting hole is provided in each of the installation blocks, a corresponding pressure cover is provided on the installation hole, a second sealing ring is provided between the pressure cover and the edge of the installation hole, and they are compacted and fixed by bolts; the aperture of the installation hole is larger than the pipe diameter at the largest point of the cyclone body, a sleeve is provided on the pressure cover, the top of the cyclone body is connected with the air outlet cavity after passing through the sleeve, and a removable sealing ring is provided between the top of the cyclone body and the sleeve.

[0011] Furthermore, the cyclone body includes a core tube, a guide, a cyclone and a dust outlet pipe from top to bottom; the cyclone is a cone with a larger top and a smaller bottom, and the guide is arranged on the top of the cyclone; the dust outlet pipe is a tube body with a smaller top and a larger bottom, and a compaction skirt facing outward and adapted to the supporting skirt is arranged at the bottom of the dust outlet pipe, and the first sealing ring is arranged on the compaction skirt.

[0012] Furthermore, a shock-absorbing buffer layer is provided on the inner wall of the sleeve.

[0013] Furthermore, a handle is provided on the gland.

[0014] Furthermore, a wave pattern is arranged on the bottom surface of the compacted skirt.

[0015] The beneficial effects of the utility model are:

[0016] First, a partition plate is used to separate compartments in the dust removal chamber, and each cyclone body is arranged in an independent compartment, so they will not stick to each other. When the cyclone body is replaced, the compartment also plays a protective role and will not affect the adjacent cyclone bodies.

[0017] Second: a concave circular hole with a supporting skirt is set on the bottom support plate, and a first sealing ring is set at the bottom of the cyclone body. The first sealing ring is pressed onto the supporting skirt by the gravity of the cyclone body itself, without the need for concrete sealing, which facilitates the replacement of the cyclone body.

[0018] Third: a mounting hole is set on the baffle, and a pressure cover adapted to the mounting hole is set, a sleeve is set on the pressure cover, and the top of the cyclone body passes through the sleeve and is connected to the air outlet chamber; using the design of the pressure cover, when replacing the cyclone body, only the bolts between the pressure cover and the mounting hole need to be loosened to take out the cyclone body. Therefore, the present application can quickly and conveniently replace the cyclone body without breaking the adjacent cyclone bodies. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model.

[0020] Figure 2 This is a three-dimensional schematic diagram of the compartment.

[0021] Figure 3 This is the vertical projection of the baffle.

[0022] Figure 4 It is a cross-sectional view of the gland in horizontal state.

[0023] Figure 5 It is a cross-sectional view of the gland in the inclined state.

[0024] Figure 6 Schematic diagram of the cyclone structure.

[0025] Figure 7 for Figure 6 Enlarged view of part A in the middle.

[0026] In the figure: 10 is a box body, 11 is an air outlet cavity, 12 is a dust removal cavity, 13 is an air outlet, 14 is an air inlet, 15 is a partition plate, 16 is a compartment, 20 is an ash hopper, 30 is a baffle, 31 is a rib, 32 is a mounting block, 33 is a mounting hole, 34 is a pressure cover, 34.1 is a sleeve, 35 is a detachable sealing ring, 40 is a support plate, 41 is a concave circular hole, 42 is a supporting skirt, 43 is a first sealing ring, 50 is a cyclone body, 51 is a core tube, 52 is a guide, 53 is a cyclone, 54 is a dust outlet pipe, and 54.1 is a compacting skirt. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present utility model will be described clearly and completely below in conjunction with the accompanying drawings.

[0028] A multi-tube ceramic dust collector, comprising a box body 10, wherein a conical ash hopper 20 is arranged at the bottom of the box body 10; the box body 10 is divided into an upper air outlet chamber 11 and a lower dust removal chamber 12 by an inclined baffle 30 and a horizontally arranged support plate 40, wherein an air outlet 13 is arranged on the side wall of the air outlet chamber 11, and an air inlet 14 is arranged on the top side wall of the dust removal chamber 12; the dust removal chamber 12 is divided into a plurality of independent compartments 16 by a plurality of criss-cross arranged partition plates 15, wherein a cyclone body 50 is arranged in each of the compartments 16, and a concave circular hole 41 with a supporting skirt 42 is provided on the support plate 40 corresponding to the bottom of each of the compartments 16, wherein a first sealing ring 43 is sleeved on the lower end of the cyclone body 50, and the lower end of the cyclone body 50 is pressed against the supporting skirt 42;

[0029] The baffle 30 is divided into a plurality of mounting blocks 32 corresponding to the compartments 16 by a plurality of ribs 31 arranged in a crisscross pattern, each of the mounting blocks 32 having a mounting hole 33, a corresponding pressure cover 34 being arranged on the mounting hole 33, a second sealing ring (not shown in the figure) being arranged between the pressure cover 34 and the edge of the mounting hole 33, and being compacted and fixed by bolts; the aperture of the mounting hole 33 is larger than the diameter of the cyclone body 50 at its maximum point (the inclined setting ensures that the cyclone body 50 at its maximum diameter can pass through), a sleeve 34.1 being arranged on the pressure cover 34, the top of the cyclone body 50 being connected to the air outlet cavity 11 after passing through the sleeve 34.1, a detachable sealing ring 35 being arranged between the top of the cyclone body 50 and the sleeve 34.1; Figure 5 As shown, the pressure cover 34 is in a tilted state, ensuring that the central axis of the sleeve 34.1 is coaxial with the central axis of the cyclone body 50.

[0030] Furthermore, the cyclone body 50 includes a core tube 51, a guide 52, a cyclone 53 and a dust outlet pipe 54 from top to bottom; the cyclone 53 is a cone with a larger upper part and a smaller lower part, and the guide 52 is arranged on the top of the cyclone 53; the dust outlet pipe 54 is a tube body with a smaller upper part and a larger lower part, and a compaction skirt 54.1 facing outward and adapted to the supporting skirt 42 is arranged at the bottom of the dust outlet pipe 54, and the first sealing ring 43 is arranged on the compaction skirt 54.1, and wraps the side and bottom of the compaction skirt 54.1 during installation; on the one hand, the first sealing ring 43 will not move its position at will, which is convenient for installation; on the other hand, the sealing performance is good.

[0031] Furthermore, the bottom surface of the compacted skirt 54.1 is provided with a wave pattern, such as Figure 7 As shown, serrations may also be provided to increase the contact surface between the compaction skirt 54.1 and the first sealing ring 43, thereby further improving the sealing performance. Of course, wavy patterns may also be provided on the top surface of the supporting skirt 42.

[0032] Furthermore, a shock absorbing buffer layer is provided on the inner wall of the sleeve 34.1.

[0033] Furthermore, a handle (not shown) is provided on the pressure cover 34 .

[0034] In the present application, a partition plate 15 is used to separate a compartment 16 in the dust removal chamber 12, and each cyclone body 50 is arranged in an independent compartment 16, so that they will not stick to each other. When the cyclone body 50 is replaced, the compartment also plays a protective role and will not affect the adjacent cyclone bodies 50.

[0035] A concave circular hole 41 with a supporting skirt 42 is provided on the support plate 40, and a first sealing ring 43 is provided at the bottom of the cyclone body 50. The first sealing ring 43 is pressed onto the supporting skirt 42 by the gravity of the cyclone body 50 itself, without the need for concrete sealing, thereby facilitating replacement of the cyclone body 50.

[0036] In addition, a second sealing ring is arranged between the gland and the mounting hole to ensure sealing.

[0037] A mounting hole 33 is provided on the baffle 30, and a pressure cover 34 adapted to the mounting hole 33 is provided, a sleeve 34.1 is provided on the pressure cover 34, and the top of the cyclone body 50 passes through the sleeve 34.1 and is connected to the air outlet chamber 11; utilizing the design of the pressure cover 34, when replacing the cyclone body 50, it is only necessary to loosen the bolts between the pressure cover 34 and the mounting hole 33 to remove the cyclone body 50, so the present application can quickly and conveniently replace the cyclone body 50 without breaking adjacent cyclone bodies 50.

[0038] The described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

Claims

1. A multi-tube ceramic dust collector, comprising a box body (10), wherein a conical dust hopper (20) is arranged at the bottom of the box body (10); the box body (10) is divided into an upper air outlet chamber (11) and a lower dust removal chamber (12) by an inclined baffle (30) and a horizontally arranged support plate (40); an air outlet (13) is arranged on a side wall of the air outlet chamber (11), and an air inlet (14) is arranged on a top side wall of the dust removal chamber (12); the characteristics are: The dust removal chamber (12) is divided into a plurality of independent compartments (16) by a plurality of partition plates (15) arranged in a crisscross pattern, a cyclone body (50) is arranged in each compartment (16), a concave circular hole (41) with a supporting skirt (42) is provided on a supporting plate (40) corresponding to the bottom of each compartment (16), a first sealing ring (43) is sleeved on the lower end of the cyclone body (50), and the lower end of the cyclone body (50) is pressed against the supporting skirt (42); The baffle (30) is divided into a plurality of installation blocks (32) corresponding to the compartments (16) by a plurality of ribs (31) arranged in a crisscross pattern. A mounting hole (33) is provided in each of the installation blocks (32). A corresponding pressure cover (34) is provided on the installation hole (33). A second sealing ring is provided between the pressure cover (34) and the edge of the installation hole (33), and the second sealing ring is fixed by bolts. The diameter of the installation hole (33) is larger than the diameter of the cyclone body (50) at its maximum point. A sleeve (34.1) is provided on the pressure cover (34). The top of the cyclone body (50) passes through the sleeve (34.1) and is connected to the air outlet cavity (11). A detachable sealing ring (35) is provided between the top of the cyclone body (50) and the sleeve (34.1).

2. A multi-tube ceramic dust collector according to claim 1, characterized in that: The cyclone body (50) comprises, from top to bottom, a core tube (51), a guide (52), a cyclone (53) and a dust outlet pipe (54); the cyclone (53) is in a conical shape with a larger top and a smaller bottom, and the guide (52) is arranged on the top of the cyclone (53); the dust outlet pipe (54) is a tube body with a smaller top and a larger bottom, and a compaction skirt (54.1) facing outwards and adapted to the supporting skirt (42) is arranged at the bottom of the dust outlet pipe (54), and the first sealing ring (43) is arranged on the compaction skirt (54.1).

3. A multi-tube ceramic dust collector according to claim 1, characterized in that: The inner wall of the sleeve (34.1) is provided with a shock-absorbing buffer layer.

4. A multi-tube ceramic dust collector according to claim 1, characterized in that: A handle is also provided on the gland (34).

5. A multi-tube ceramic dust collector according to claim 2, characterized in that: The bottom surface of the compacted skirt (54.1) is provided with wavy patterns.

Citation Information

Patent Citations

  • Ceramic multi -tube dust remover

    CN205461410U