Pulse injection device based on pulse valve combination

By setting up a mounting plate on the air distribution box and fixing it with fixing bolts, the problem of poor spraying effect caused by low installation accuracy of the air distribution box and pulse valve is solved, and rapid installation and efficient spraying are achieved.

CN222567126UActive Publication Date: 2025-03-07SHAANXI ALLISON ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420458837.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-07
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing gas distribution box and pulse valve have low installation and processing accuracy, resulting in poor spraying effect.

Method used

By setting up a mounting plate on the air distribution box and fixing the mounting plate with fixing bolts, a close fit with the air distribution box is achieved, thereby shortening the installation time and improving the spraying effect.

Benefits of technology

The rapid installation of pulse valve and blowing pipe is achieved, which improves the sealing and blowing effect of the device and shortens the installation time.

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Abstract

The utility model relates to the technical field of ultra-low pressure pulse rotary blowing, and discloses a pulse blowing device based on pulse valve combination, which comprises a dust removal box, a fixed plate is fixedly connected to the upper side of the left part of the dust removal box, an air bag is arranged at the upper part of the fixed plate, and a pulse valve is fixedly connected to the upper part of the air bag. The lower part of the pulse valve is provided with a gas distribution box, the exterior of the pulse valve is fixedly connected with a mounting plate, the mounting plate is attached to the two sides of the upper part of the gas distribution box, the interior of the mounting plate is in threaded connection with a fixing bolt, the lower part of the pulse valve is provided with a blowing pipe, and the blowing pipe penetrates through the upper part of the dust removal box. According to the utility model, the pulse valve and the blowing pipe can be quickly mounted by arranging the connecting piece, the mounting plate is arranged on the gas distribution box, and the mounting plate is fixed by the fixing bolts, so that the pulse valve and the blowing pipe can be tightly attached to the gas distribution box, and the mounting time is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultra-low pressure pulse rotary spraying, in particular to a pulse spraying device based on a pulse valve combination. Background Art

[0002] Ultra-low pressure pulse rotary injection is a cleaning technology for bag dust collectors. It has the advantages of low injection pressure, long filter bag life, simple structure, and easy inspection and maintenance. It has been widely used in bag dust collectors in my country.

[0003] Chinese patent announcement number: CN203075778U, discloses a pulse blowing device based on a pulse valve combination, including a blowing air bag, on which a plurality of pulse valves are arranged, and each pulse valve is connected to the blowing main pipe through a blowing branch pipe. The opening and closing of each pulse valve are individually controlled, and all pulse valves are made to work synchronously by adjusting the opening and closing delay time of each pulse valve, so as to achieve the same blowing effect as that of a single large-diameter pulse valve. A large-diameter pulse valve is replaced by a combination of multiple small-diameter submerged pulse valves, and the investment cost is low because the small-diameter submerged pulse valve is cheap. Moreover, the technology of small-diameter submerged pulse valves is mature, the pulse valve has a long life, and the cost of replacing the diaphragm is low. Although this technology can be used because the small-diameter submerged pulse valve is cheap, the investment cost is low, and the technology of small-diameter submerged pulse valves is mature, the pulse valve has a long life, and the cost of replacing the diaphragm is low; however, it cannot solve the problem of low installation and processing precision of the existing gas distribution box and pulse valve, resulting in poor blowing effect. Utility Model Content

[0004] The utility model provides a pulse spraying device based on a pulse valve combination, which overcomes the defect that the installation and processing precision of an air distribution box and a pulse valve is low, resulting in a poor spraying effect.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A pulse jet device based on a pulse valve combination, comprising a dust removal box, a fixed plate is fixedly connected to the upper left side of the dust removal box, an air bag is arranged on the upper part of the fixed plate, a pulse valve is fixedly connected to the upper part of the air bag, an air distribution box is arranged at the lower part of the pulse valve, and a mounting plate is fixedly connected to the outside of the pulse valve;

[0007] The mounting plate is fitted with both sides of the upper part of the gas distribution box, the internal threads of the mounting plate are connected with fixing bolts, and the lower part of the pulse valve is provided with a blowing pipe, and the blowing pipe runs through the upper part of the dust removal box;

[0008] The pulse valve is fixedly connected to the outside with a connecting piece, the lower part of the connecting piece is fixedly connected to a connecting plate, the connecting plate is arranged on the outside of the blowing pipe, the lower part of the dust removal box is fixedly connected to an ash hopper, and the interior of the dust removal box is provided with a dust removal assembly.

[0009] Further, the dust removal assembly includes a nozzle, the nozzle is fixedly connected to the lower part of the blowing pipe, a spring is arranged inside the blowing pipe, a sliding disk is arranged at the lower part of the spring, a blowing rod is fixedly connected to the lower part of the sliding disk, the top of the sliding disk is connected to the inner wall of the blowing pipe through the spring, and the outer side of the sliding disk is slidably connected to the inner wall of the nozzle;

[0010] A filter plate is fixedly connected to the inside of the dust removal box, the bottom of the nozzle passes through the filter plate, a dust bag corresponding to the nozzle is fixedly connected to the lower part of the filter plate, and both ends of the filter plate are connected to the inner wall of the dust bag.

[0011] Furthermore, a dust inlet pipe is fixedly connected to the left portion of the dust removal box.

[0012] Furthermore, the blowing rod is slidably connected to the inside of the nozzle.

[0013] Furthermore, brackets are fixedly connected to the four corners of the bottom of the dust removal box.

[0014] Furthermore, a detector is fixedly connected to the right side of the pulse valve.

[0015] Furthermore, a vent hole is provided inside the blowing rod.

[0016] Furthermore, the air distribution box is arranged on the left side of the dust removal box.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1. The utility model cooperates with structures such as a fixing plate, an air bag, a pulse valve, a pressure plate, an air distribution box, a mounting plate, a blowing pipe, a connecting piece, a connecting plate and a dust removal box. By setting a connecting piece, the pulse valve and the blowing pipe can be quickly installed. By setting a mounting plate on the air distribution box and fixing the mounting plate with fixing bolts, a close fit with the air distribution box can be achieved, thereby shortening the installation time.

[0019] 2. The utility model can perform comprehensive dust removal on the bag dust collector through the coordination among the nozzle, the blowing pipe, the spring, the blowing rod, the sliding disc, the filter plate and the dust removal bag, thereby improving the dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional diagram of a pulse jet device based on a pulse valve combination proposed by the utility model;

[0021] Figure 2 A pulse valve cross-sectional view of a pulse jet device based on a pulse valve combination proposed by the utility model;

[0022] Figure 3 This is a cross-sectional view of a dust removal box of a pulse jet device based on a pulse valve combination proposed by the utility model;

[0023] Figure 4 The utility model is a schematic diagram of the blowing rod structure of a pulse blowing device based on a pulse valve combination.

[0024] Legend:

[0025] 1. Dust removal box; 2. Bracket; 3. Dust inlet pipe; 4. Fixed plate; 5. Air bag; 6. Pulse valve; 7. Air distribution box; 8. Connectors; 9. Connecting plate; 10. Ash hopper; 11. Blowing pipe; 12. Detector; 13. Mounting plate; 14. Fixing bolts; 15. Spring; 16. Blowing rod; 17. Nozzle; 18. Filter plate; 19. Dust bag; 20. Sliding plate; 21. Vent. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Reference Figure 1 and Figure 2 A pulse jet device based on a pulse valve combination includes a dust removal box 1, a fixed plate 4 is fixedly connected to the upper left side of the dust removal box 1, an air bag 5 is arranged on the upper part of the fixed plate 4, a pulse valve 6 is fixedly connected to the upper part of the air bag 5, an air distribution box 7 is arranged at the lower part of the pulse valve 6, and a mounting plate 13 is fixedly connected to the outside of the pulse valve 6;

[0028] The mounting plate 13 is fitted to both sides of the upper part of the gas distribution box 7, and the internal thread of the mounting plate 13 is connected with a fixing bolt 14. The lower part of the pulse valve 6 is provided with a blowing pipe 11, and the blowing pipe 11 passes through the upper part of the dust removal box 1;

[0029] The outside of the pulse valve 6 is fixedly connected with a connecting piece 8, the lower part of the connecting piece 8 is fixedly connected with a connecting plate 9, the connecting plate 9 is arranged outside the blowing pipe 11, the lower part of the dust removal box 1 is fixedly connected with an ash hopper 10, and the dust removal assembly is arranged inside the dust removal box 1;

[0030] When assembling the pulse valve 6, fit the mounting plate 13 to both sides of the upper part of the gas distribution box 7, and use the fixing bolts 14 to fix the connection through the internal threads. Set the blowing pipe 11 at the lower part of the pulse valve 6, and ensure that it correctly penetrates the upper part of the dust removal box 1; externally fix the connecting piece 8 to the pulse valve 6, and the connecting plate 9 is sleeved on the outside of the blowing pipe 11. By setting the connecting piece 8, the pulse valve 6 and the blowing pipe 11 can be quickly installed;

[0031] By setting a mounting plate 13 on the air distribution box 7 and fixing the mounting plate 13 by fixing bolts 14, a close fit with the air distribution box 7 can be achieved, thereby shortening the installation time. By setting a sealing ring at the junction of the blowing pipe 11 and the air distribution box 7, the sealing of the device is ensured, and the blowing effect is good.

[0032] Reference Figure 1 and Figure 3 The dust removal assembly includes a nozzle 17, which is fixedly connected to the lower part of the blowing pipe 11. A spring 15 is provided inside the blowing pipe 11, and a sliding disk 20 is provided at the lower part of the spring 15. A blowing rod 16 is fixedly connected to the lower part of the sliding disk 20. The top of the sliding disk 20 is connected to the inner wall of the blowing pipe 11 through the spring 15, and the outer side of the sliding disk 20 is slidably connected to the inner wall of the nozzle 17;

[0033] A filter plate 18 is fixedly connected to the inside of the dust removal box 1, and the bottom of the nozzle 17 passes through the filter plate 18. A dust bag 19 corresponding to the nozzle 17 is fixedly connected to the lower part of the filter plate 18, and both ends of the filter plate 18 are connected to the inner wall of the dust bag 19;

[0034] When dust removal is required, the device first allows the dust to enter the dust removal box 1 through the dust inlet pipe 3, and removes dust through the dust bag 19 in the dust removal box 1, so that the dust removed enters the ash hopper 10, and then compresses the gas in the air bag 5 on the fixed plate 4 through the pulse valve 6, so that the gas enters the nozzle 17 through the blowing pipe 11; the pressure of the gas will drive the sliding disk 20 to move downward in the nozzle 17, and the downward movement of the sliding disk 20 will drive the blowing rod 16 to enter the dust bag 19, and then the gas enters the through hole in the blowing rod 16 through the vent 21;

[0035] The gas is sprayed to various parts of the dust bag 19 through the jet holes, so as to remove the dust on the dust bag 19, and then the sliding plate 20 drives the blowing rod 16 to enter the nozzle 17 through the elastic force of the spring 15, and finally the excess gas is discharged through the clean air outlet, so that the bag dust collector can be fully dusted.

[0036] Reference Figure 1 , Figure 3 and Figure 4The left part of the dust removal box 1 is fixedly connected with a dust inlet pipe 3, the blowing rod 16 is slidably connected to the inside of the nozzle 17, the four corners of the bottom of the dust removal box 1 are fixedly connected with a bracket 2, the right side of the pulse valve 6 is fixedly connected with a detector 12, the inside of the blowing rod 16 is provided with a vent hole 21, and the air distribution box 7 is arranged on the left side of the dust removal box 1;

[0037] By setting up the dust inlet pipe 3, the dust enters the dust removal box 1, and the blowing rod 16 slides inside the nozzle 17, so that the blowing rod 16 can enter the dust bag 19, and then the gas enters the through hole in the blowing rod 16 through the air vent 21, and the gas is sprayed to various parts of the dust bag 19 through the jet hole, and the dust removal box 1 is supported by setting the bracket 2, and the pulse valve 6 is detected by setting the detector 12, and the air vent 21 is set to allow the gas to enter the through hole in the blowing rod 16 through the air vent 21; the gas is sprayed to various parts of the dust removal bag 19 through the jet hole, and the dust-containing airflow entering the dust collector can be guided by the air distribution box 7 on the left side of the dust removal box 1, ensuring that the dust removal operation can be carried out efficiently.

[0038] Working principle: When using this device, fit the mounting plate 13 to both sides of the upper part of the gas distribution box 7, and use the fixing bolts 14 to fix the connection through the internal threads. Set the blowing pipe 11 at the lower part of the pulse valve 6 and ensure that it correctly penetrates the upper part of the dust removal box 1. The external fixed connection connector 8 is connected to the pulse valve 6, and the connecting plate 9 is set on the outside of the blowing pipe 11 to ensure a firm connection.

[0039] During operation, dust enters the dust removal box 1 through the dust inlet pipe 3, and is first removed by the dust removal bag 19 in the dust removal box 1, so that the removed dust enters the ash hopper 10, and then the gas in the air bag 5 is compressed by the pulse valve 6, and then the gas enters the nozzle 17 through the blowing pipe 11;

[0040] The pressure of the gas drives the sliding plate 20 to move downward in the nozzle 17, and then the sliding plate 20 drives the blowing rod 16 to enter the dust bag 19, and the gas enters the through hole in the blowing rod 16 through the vent hole 21; the gas is sprayed to various parts of the dust bag 19 through the spray hole to remove the dust on the dust bag 19;

[0041] The elastic force of the spring 15 causes the sliding disk 20 to drive the blowing rod 16 into the nozzle 17, and the over-settled gas is discharged through the clean air outlet, so that the bag dust collector can be fully dust-removed, thereby improving the dust removal effect.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pulse jet device based on a pulse valve combination, characterized in that: It comprises a dust removal box (1), a fixed plate (4) is fixedly connected to the upper left side of the dust removal box (1), an air bag (5) is arranged on the upper part of the fixed plate (4), and a pulse valve (6) is fixedly connected to the upper part of the air bag (5); an air distribution box (7) is arranged on the lower part of the pulse valve (6), and a mounting plate (13) is fixedly connected to the outside of the pulse valve (6); The mounting plate (13) is fitted with both sides of the upper part of the air distribution box (7), the internal thread of the mounting plate (13) is connected with a fixing bolt (14), the lower part of the pulse valve (6) is provided with a blowing pipe (11), and the blowing pipe (11) runs through the upper part of the dust removal box (1); The pulse valve (6) is fixedly connected to a connecting piece (8) on the outside, and a connecting plate (9) is fixedly connected to the bottom of the connecting piece (8). The connecting plate (9) is arranged on the outside of the blowing pipe (11). The dust removal box (1) is fixedly connected to an ash hopper (10) on the bottom, and a dust removal assembly is arranged inside the dust removal box (1).

2. A pulse jet device based on a pulse valve combination according to claim 1, characterized in that: The dust removal assembly comprises a nozzle (17), the nozzle (17) is fixedly connected to the lower part of the blowing pipe (11), a spring (15) is arranged inside the blowing pipe (11), and a sliding disk (20) is arranged below the spring (15); a blowing rod (16) is fixedly connected to the lower part of the sliding disk (20), the top of the sliding disk (20) is connected to the inner wall of the blowing pipe (11) through the spring (15), and the outer side of the sliding disk (20) is slidably connected to the inner wall of the nozzle (17); A filter plate (18) is fixedly connected to the interior of the dust removal box (1), the bottom of the nozzle (17) passes through the filter plate (18), the lower part of the filter plate (18) is fixedly connected to a dust bag (19) corresponding to the nozzle (17), and both ends of the filter plate (18) are connected to the inner wall of the dust bag (19).

3. A pulse jet device based on a pulse valve combination according to claim 1, characterized in that: The left part of the dust removal box (1) is fixedly connected with a dust inlet pipe (3).

4. A pulse jet device based on a pulse valve combination according to claim 2, characterized in that: The blowing rod (16) is slidably connected inside the nozzle (17).

5. The pulse jet device based on the pulse valve combination according to claim 1 is characterized in that: The four corners of the bottom of the dust removal box (1) are fixedly connected to brackets (2).

6. The pulse jet device based on the pulse valve combination according to claim 1 is characterized in that: A detector (12) is fixedly connected to the right side of the pulse valve (6).

7. The pulse jet device based on the pulse valve combination according to claim 2 is characterized in that: A vent hole (21) is provided inside the blowing rod (16).

8. The pulse jet device based on the pulse valve combination according to claim 1 is characterized in that: The air distribution box (7) is arranged on the left side of the dust removal box (1).

Citation Information

Patent Citations

  • Pulse injection device based on pulse valve combination

    CN203075778U