Air exhaust and dust removal device for calcium-zinc compound stabilizer capable of recovering smoke dust

By designing a positioning frame that can adjust the air inlet direction, a filter box that automatically collects and filters, and a backflip frame with cleaning mechanisms, the problems of fixed air inlet direction, poor filtration effect and lack of cleaning mechanisms in the existing exhaust and dust removal devices are solved, and the smoke collection efficiency and device performance are improved.

CN222567149UActive Publication Date: 2025-03-07CHONGQING TENGHUA ZINC TECH CO LTD
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Patent Information

Application Number
CN202420651640.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-07
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The existing exhaust and dust removal device for calcium and zinc composite stabilizer has problems such as fixed air inlet direction, poor filtration effect, and lack of filter plate cleaning mechanism, resulting in low smoke collection efficiency and degradation of device performance.

Method used

An exhaust and dust removal device including a positioning rack, a filter box and a backflash rack is designed. The positioning frame adjusts the air inlet direction of the air inlet hood through the rotating column and the motor; the filter box introduces gas through the air guide duct and solenoid valve, and uses the fan blade and the material collection rack to achieve automatic collection of calcium and zinc composite stabilizer; the backfighting frame cleans the filter plate through the air pump and the nozzle.

Benefits of technology

It improves the efficiency of smoke collection and the flexibility of the device, ensures the stability of the filtration effect, extends the service life of the filter plate, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an exhaust dust removal device for a calcium-zinc compound stabilizer capable of recovering smoke dust, which comprises an air inlet cover, a positioning frame, a fan, an air guide pipe, an electromagnetic valve, a filter box, a material taking frame, a reverse blowing frame and an exhaust pipe, the positioning frame is fixed at the upper end of the air inlet cover, the fan is fixed at the middle part of the upper side surface of the air inlet cover, and the air guide pipe is fixed at the lower end of the air inlet cover. The input end of the fan is communicated with the interior of the air inlet cover, and an air guide pipe is fixed at the output end of the fan; an electromagnetic valve is fixed at the other end of the air guide pipe, and the other end of the electromagnetic valve is fixed with the filter box; the filter box is placed on the ground, and a material taking frame is slidably mounted in the lower end of the filter box; and a back flushing frame and an exhaust pipe are fixed at the upper end of the filter box respectively. Due to the arrangement of the positioning frame, the filter box and the reverse blowing frame, the air inlet direction of the air inlet cover can be freely adjusted during use, the filtered calcium-zinc compound stabilizer can be collected, and meanwhile, the filter plate can be cleaned.
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Description

Technical Field

[0001] The utility model belongs to the technical field of calcium-zinc composite stabilizer production, in particular to an exhaust dust removal device for the calcium-zinc composite stabilizer capable of recovering smoke dust. Background Art

[0002] Calcium zinc composite stabilizer is synthesized by special composite process with calcium salt, zinc salt, lubricant, antioxidant as main components. It can not only replace toxic stabilizers such as lead cadmium salts and organic tin, but also has quite good thermal stability, light stability, transparency and tinting strength. When producing calcium zinc composite stabilizer, it is easy for calcium zinc composite stabilizer particles to be blown up by wind and mixed with dust in the air to form smoke. Therefore, it is necessary to intercept the calcium zinc composite stabilizer particles in the smoke through exhaust dust removal device.

[0003] However, the existing exhaust and dust removal devices for calcium-zinc composite stabilizers still have many shortcomings. First, the air inlet hood of the traditional exhaust and dust removal device is usually fixedly installed on the wall of the workshop, and its air inlet direction is fixed and cannot be flexibly adjusted according to actual needs, which may lead to poor smoke and dust collection effect in some cases; secondly, when the existing device filters the gas containing calcium-zinc composite stabilizer particles, due to the influence of gas flow, the filtered calcium-zinc composite stabilizer particles may be disturbed or even blown up again, reducing the filtering effect; finally, the existing exhaust and dust removal devices often lack a cleaning mechanism for the filter plate. After long-term use, a large amount of stabilizer particles and dust will accumulate on the filter plate, which not only affects the filtering effect but also may cause the performance of the device to decline. Utility Model Content

[0004] The utility model aims to provide an exhaust dust removal device for a calcium-zinc composite stabilizer capable of recovering smoke dust, so as to solve the problems mentioned in the background technology.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model discloses an exhaust dust removal device for a calcium-zinc composite stabilizer capable of recovering smoke and dust, comprising an air inlet hood, a positioning frame, a fan, an air duct, a solenoid valve, a filter box, a material taking frame, a back-blowing frame and an exhaust duct, wherein the upper end of the air inlet hood is fixed with the positioning frame by bolts, wherein the upper end of the positioning frame is fixed to the wall of a production workshop by bolts; a fan is fixed with bolts at the middle part of the upper side surface of the air inlet hood, wherein the input end of the fan is communicated with the inside of the air inlet hood, and the output end of the fan is fixed with the air duct by a joint; a solenoid valve is fixed with the other end of the air duct by a joint, and the other end of the solenoid valve is fixed with the filter box; the filter box is placed on the ground, and a material taking frame is slidably installed inside the lower end of the filter box; the back-blowing frame and the exhaust duct are respectively fixed to the upper end of the filter box.

[0007] Further, the positioning frame includes a connecting rod, a top plate, an arc column, a sleeve, a mounting plate, a positioning plate, a rotating column and a first motor, wherein four connecting rods are provided, wherein the lower ends of the four connecting rods are fixed to the air inlet hood by bolts, and the upper ends of the four connecting rods are fixed to the top plate by welding; the upper side surfaces at both ends of the top plate are respectively fixed with arc columns by welding, wherein the outer side surfaces of the arc columns are slidably provided with sleeves; the outer side surface of the sleeve is fixed with a mounting plate by welding, wherein the mounting plate is fixed to the wall of the production workshop by bolts; two positioning plates are fixed to the upper side surface of the top plate by welding, wherein the two positioning plates are arranged between the two arc columns; a rotating column is fixed between the positioning plates by welding, wherein the center of the rotating column is on the same straight line as the center of the two arc columns, and the outer side surface of the rotating column is connected to the output end of the first motor by meshing of two bevel gears, and the first motor is fixed to the wall of the production workshop by bolts, such a setting can adjust the air inlet direction of the air inlet hood and improve the efficiency of smoke and dust collection.

[0008] Furthermore, the filter box includes a box body, an air inlet, a dust guide plate, a fan blade and a filter plate, the box body is placed on the ground, wherein an air inlet is opened on one side of the box body, and the air inlet is fixed to the solenoid valve through a joint; two dust guide plates are fixed to the inside of the box body by welding, wherein a fan blade is arranged between the two dust guide plates, and the outer side surfaces at both ends of the fan blade are rotatably connected to the inner wall of the box body through support bearings; one end of the fan blade is fixed to the output end of the second motor, wherein the second motor is fixed to the outside of the box body by bolts surface; the outermost edges of the fan blades are in contact with the two dust guide plates respectively, and the fan blades are arranged on the upper side of the material taking rack, and the material taking rack is slidably installed inside the box; a filter plate is fixed to the inside of the box by bolts, wherein the filter plate is arranged on the upper side of the air inlet, and a backflush rack is arranged on the upper side of the filter plate, and the backflush rack is fixed to the box; an exhaust pipe is fixed to the upper end of the box through a joint, and such an arrangement can filter the gas containing smoke and dust, and can prevent the flow of gas from affecting the calcium-zinc composite stabilizer inside the material taking rack.

[0009] Furthermore, the back-blowing rack includes a third motor, a fixed plate, a transverse tube, a nozzle, a vertical tube and an air pump, wherein the third motor is fixed to the outer side surface of the box body by bolts, wherein the output end of the third motor is fixed with a fixed plate, and the two ends of the fixed plate are rotatably connected to the inner wall of the box body through support bearings respectively; the lower side surface of the fixed plate is fixed with a transverse tube by a snap, wherein the outer side surface of the transverse tube is fixed with a plurality of the nozzles through a joint, and the middle part of the transverse tube is fixed with a vertical tube through a three-way joint, wherein the other end of the vertical tube is fixed to the output end of the air pump through a joint, and the air pump is fixed to the upper end of the box body by bolts. Such an arrangement can clean the filter plate.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] 1. The positioning frame of the utility model is set up, and the first motor is used to drive the rotating column to rotate. Through the linkage effect of the top plate and the connecting rod, the air inlet cover can move in an arc shape, so as to adjust the air inlet direction according to actual needs. This design not only improves the efficiency of smoke and dust collection, but also makes the device more flexible and adjustable. At the same time, during the arc movement of the top plate, the arc column can slide inside the sleeve, ensuring the smoothness of the movement and the stability of the structure.

[0012] 2. The setting of the filter box of the utility model introduces the gas containing smoke and dust into the box through the air duct. When the gas passes through the filter plate, the calcium-zinc composite stabilizer is effectively retained. The retained calcium-zinc composite stabilizer then falls onto the dust guide plate and slides onto the fan blades under its guidance. The fan blades rotate under the drive of the second motor to move the calcium-zinc composite stabilizer to the inside of the material rack, thereby realizing the automatic collection of the calcium-zinc composite stabilizer. In addition, the design of the fan blades can effectively prevent the gas flow on the upper side of the dust guide plate from affecting the calcium-zinc composite stabilizer in the material rack, thereby ensuring the stability of the collection effect.

[0013] 3. The back-blowing rack of the utility model is set up. After running for a period of time, the staff can start the air pump, send external gas into the transverse pipe through the air pump, and then spray it to the upper side of the filter plate through the nozzle, so as to effectively remove the calcium-zinc composite stabilizer adsorbed on the filter plate. At the same time, the cooperation of the third motor and the fixed plate enables the nozzle to adjust the spray direction to achieve comprehensive cleaning of different areas of the filter plate. This design not only improves the cleaning efficiency, but also extends the service life of the filter plate and reduces the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a structural schematic diagram of the positioning frame of the utility model.

[0017] Figure 3 It is a structural schematic diagram of the filter box of the utility model.

[0018] Figure 4 It is a structural schematic diagram of the back-blowing rack of the utility model.

[0019] In the figure:

[0020] 1-air inlet cover, 2-positioning frame, 21-connecting rod, 22-top plate, 23-arc column, 24-sleeve, 25-mounting plate, 26-positioning plate, 27-rotating column, 28-first motor, 3-fan, 4-air guide pipe, 5-solenoid valve, 6-filter box, 61-box, 62-air inlet, 63-dust guide plate, 64-fan blade, 65-filter plate, 7-feeding rack, 8-backblowing rack, 81-third motor, 82-fixing plate, 83-horizontal pipe, 84-nozzle, 85-vertical pipe, 86-air pump, 9-exhaust pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", "all around" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0023] See also Figure 1 As shown, the utility model is an exhaust dust removal device for a calcium-zinc composite stabilizer capable of recovering smoke dust, comprising an air inlet hood 1, a positioning frame 2, a fan 3, an air duct 4, a solenoid valve 5, a filter box 6, a material taking frame 7, a back-blowing frame 8 and an exhaust duct 9, wherein the upper end of the air inlet hood 1 is fixed with the positioning frame 2 by bolts, wherein the upper end of the positioning frame 2 is fixed to the wall of the production workshop by bolts; the fan 3 is fixed with bolts to the middle part of the upper side surface of the air inlet hood 1, wherein the input end of the fan 3 is communicated with the inside of the air inlet hood 1, and the output end of the fan 3 is fixed with the air duct 4 by a joint; the other end of the air duct 4 is fixed with the solenoid valve 5 by a joint, and the other end of the solenoid valve 5 is fixed with the filter box 6; the filter box 6 is placed on the ground, and the material taking frame 7 is slidably installed inside the lower end of the filter box 6; the upper end of the filter box 6 is respectively fixed with the back-blowing frame 8 and the exhaust duct 9.

[0024] like Figure 2As shown, the positioning frame 2 includes a connecting rod 21, a top plate 22, an arc column 23, a sleeve 24, a mounting plate 25, a positioning plate 26, a rotating column 27 and a first motor 28. Four connecting rods 21 are provided, wherein the lower ends of the four connecting rods 21 are fixed to the air inlet cover 1 by bolts, and the upper ends of the four connecting rods 21 are fixed to the top plate 22 by welding; the upper side surfaces at both ends of the top plate 22 are respectively fixed with arc columns 23 by welding, wherein the outer side surfaces of the arc columns 23 are slidably provided with sleeves 24; the outer side surface of the sleeve 24 is fixed with a mounting plate 25 by welding, wherein the mounting plate 25 is fixed to the wall of the production workshop by bolts; the upper side surface of the top plate 22 is fixed with two positioning plates 26 by welding, wherein the two positioning plates 26 are arranged on two arc A rotating column 27 is fixed between the columns 23; a rotating column 27 is fixed between the positioning plates 26 by welding, wherein the center of the rotating column 27 is on the same straight line as the center of the two arc columns 23, and the outer side surface of the rotating column 27 is connected to the output end of the first motor 28 through the engagement of two bevel gears, and the first motor 28 is fixed to the wall of the production workshop by bolts. When in use, the rotating column 27 can be driven to rotate by the first motor 28, wherein during the rotation of the rotating column 27, the air inlet hood 1 can be driven to make an arc motion through the top plate 22 and the connecting rod 21, thereby adjusting the air inlet direction of the air inlet hood 1 and improving the efficiency of smoke collection. At the same time, when the top plate 22 is making an arc motion, the arc column 23 can slide correspondingly inside the sleeve 24.

[0025] like Figure 3As shown, the filter box 6 includes a box body 61, an air inlet 62, a dust guide plate 63, a fan blade 64 and a filter plate 65. The box body 61 is placed on the ground, wherein an air inlet 62 is opened on one side of the box body 61, and the air inlet 62 is fixed to the solenoid valve 5 through a joint; two dust guide plates 63 are fixed to the inside of the box body 61 by welding, wherein a fan blade 64 is arranged between the two dust guide plates 63, and the outer side surfaces of both ends of the fan blade 64 are rotatably connected to the inner wall of the box body 61 through support bearings; one end of the fan blade 64 is fixed to the output end of the second motor, wherein the second motor is fixed to the outer side of the box body 61 by bolts; the outermost edges of the fan blade 64 are in contact with the two dust guide plates 63 respectively, and the fan blade 64 is arranged on the upper side of the material taking frame 7, and the material taking frame 7 is slidably installed inside the box body 61; a filter plate 65 is fixed to the inside of the box body 61 by bolts, wherein the filter plate 65 is arranged on the upper side of the air inlet 62, A backflush rack 8 is provided on the upper side of the filter plate 65, and the backflush rack 8 is fixed to the box body 61; an exhaust pipe 9 is fixed to the upper end of the box body 61 through a joint. When in use, the gas containing smoke and dust inside the air guide pipe 4 can enter the box body 61 through the air inlet 62, then pass through the filter plate 65, and finally be discharged through the exhaust pipe 9. When the gas containing smoke and dust passes through the filter plate 65, the calcium-zinc composite stabilizer will be intercepted, and then the calcium-zinc composite stabilizer will fall on the dust guide plate 63, and then under the action of the dust guide plate 63, it will slide onto the fan blade 64, wherein the fan blade 64 is driven by the second motor to rotate, thereby moving the calcium-zinc composite stabilizer to the inside of the material taking rack 7, and because the outermost edges of the fan blade 64 are respectively in contact with the two dust guide plates 63, it is possible to avoid the flow of gas on the upper side of the dust guide plate 63 and affecting the calcium-zinc composite stabilizer inside the material taking rack 7.

[0026] like Figure 4As shown, the back-blowing frame 8 includes a third motor 81, a fixing plate 82, a transverse tube 83, a nozzle 84, a vertical tube 85 and an air pump 86. The third motor 81 is fixed to the outer side of the box body 61 by bolts, wherein the output end of the third motor 81 is fixed with a fixing plate 82, and the two ends of the fixing plate 82 are rotatably connected to the inner wall of the box body 61 through support bearings respectively; the lower side of the fixing plate 82 is fixed with a transverse tube 83 by a buckle, wherein the outer side of the transverse tube 83 is fixed with a plurality of nozzles 84 through a joint, and the middle part of the transverse tube 83 is fixed with a vertical tube 85 through a three-way joint. The other end of the vertical tube 85 is fixed to the output end of the air pump 86 through a joint, and the air pump 86 is fixed to the upper end of the box body 61 through bolts. After running for a period of time, the staff can start the air pump 86, and the air pump 86 extracts external gas, and then sends the gas into the inside of the horizontal tube 83 through the vertical tube 85, and then sprays it to the upper side of the filter plate 65 through the nozzle 84, so as to blow off the calcium-zinc composite stabilizer adsorbed on the filter plate 65. At the same time, the spraying direction of the nozzle 84 can be adjusted by the cooperation of the third motor 81 and the fixed plate 82.

[0027] See also Figure 1-4 As shown, the utility model is an exhaust dust removal device for a calcium-zinc composite stabilizer that can recycle smoke and dust, and its working principle is: when in use, first adjust the air inlet direction of the air inlet hood 1 through the positioning frame 2, and then the gas inside the calcium-zinc composite stabilizer production workshop is extracted through the cooperation of the fan 3 and the air inlet hood 1, and then it is introduced into the filter box 6 through the air duct 4, and the gas containing smoke and dust is filtered by the filter box 6, and the pure gas after filtration is discharged through the exhaust pipe 9, and the intercepted calcium-zinc composite stabilizer enters the material taking rack 7. At the same time, when the filter plate 65 inside the filter box 6 is blocked, it can be cleaned by the backblowing rack 8.

[0028] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0029] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An exhaust and dust removal device for calcium-zinc composite stabilizer capable of recovering smoke dust, comprising an air inlet hood (1), a positioning frame (2), a fan (3), an air guide pipe (4), a solenoid valve (5), a filter box (6), a material taking frame (7), a backflush frame (8) and an exhaust pipe (9), characterized in that: A positioning frame (2) is fixed to the upper end of the air inlet hood (1), wherein the upper end of the positioning frame (2) is fixed to the wall of the production workshop; a fan (3) is fixed to the middle part of the upper side surface of the air inlet hood (1), wherein the input end of the fan (3) is communicated with the interior of the air inlet hood (1), and an air guide duct (4) is fixed to the output end of the fan (3); a solenoid valve (5) is fixed to the other end of the air guide duct (4), and the other end of the solenoid valve (5) is fixed to the filter box (6); the filter box (6) is placed on the ground, and a material taking frame (7) is slidably installed inside the lower end of the filter box (6); a back-blowing frame (8) and an exhaust duct (9) are respectively fixed to the upper end of the filter box (6).

2. The exhaust and dust removal device for calcium-zinc composite stabilizer capable of recovering smoke dust as claimed in claim 1, characterized in that: The positioning frame (2) comprises a connecting rod (21), a top plate (22), an arc column (23), a sleeve (24), a mounting plate (25), a positioning plate (26), a rotating column (27) and a first motor (28), wherein four connecting rods (21) are provided, wherein the lower ends of the four connecting rods (21) are fixed to the air inlet cover (1), and the upper ends of the four connecting rods (21) are fixed with the top plate (22); the upper side surfaces of both ends of the top plate (22) are respectively fixed with arc columns (23), wherein the outer side surfaces of the arc columns (23) are slidably provided with sleeves (24); the outer side surface of the sleeve (24) is fixed A mounting plate (25) is fixed to the wall of the production workshop; two positioning plates (26) are fixed to the upper side of the top plate (22), wherein the two positioning plates (26) are arranged between the two arc columns (23); a rotating column (27) is fixed between the positioning plates (26), wherein the center of the rotating column (27) and the center of the two arc columns (23) are on the same straight line, and the outer side surface of the rotating column (27) is connected to the output end of the first motor (28) through the meshing of two bevel gears, and the first motor (28) is fixed to the wall of the production workshop.

3. The exhaust and dust removal device for calcium-zinc composite stabilizer capable of recovering smoke dust as claimed in claim 1, characterized in that: The filter box (6) comprises a box body (61), an air inlet (62), a dust guide plate (63), a fan blade (64) and a filter plate (65); the box body (61) is placed on the ground, wherein an air inlet (62) is provided on one side of the box body (61), and the air inlet (62) is fixed to the solenoid valve (5); two dust guide plates (63) are fixed inside the box body (61), wherein a fan blade (64) is provided between the two dust guide plates (63), and both ends of the outer side surface of the fan blade (64) are rotatably connected to the inner wall of the box body (61); one end of the fan blade (64) is connected to the second motor. The output ends are fixed, wherein the second motor is fixed on the outer side of the box body (61); the outermost edges of the fan blades (64) are in contact with the two dust guide plates (63) respectively, and the fan blades (64) are arranged on the upper side of the material taking frame (7), and the material taking frame (7) is slidably installed inside the box body (61); a filter plate (65) is fixed inside the box body (61), wherein the filter plate (65) is arranged on the upper side of the air inlet (62), and a back-blowing frame (8) is arranged on the upper side of the filter plate (65), and the back-blowing frame (8) is fixed to the box body (61); an exhaust pipe (9) is fixed at the upper end of the box body (61).

4. The exhaust and dust removal device for calcium-zinc composite stabilizer capable of recovering smoke dust as claimed in claim 3, characterized in that: The back-blowing frame (8) comprises a third motor (81), a fixing plate (82), a transverse tube (83), a nozzle (84), a vertical tube (85) and an air pump (86), wherein the third motor (81) is fixed to the outer side of the box body (61), wherein the output end of the third motor (81) is fixed with a fixing plate (82), and both ends of the fixing plate (82) are rotatably connected to the inner wall of the box body (61); a transverse tube (83) is fixed to the lower side of the fixing plate (82), wherein a plurality of nozzles (84) are fixed to the outer side of the transverse tube (83), and a vertical tube (85) is fixed to the middle of the transverse tube (83), wherein the other end of the vertical tube (85) is fixed to the output end of the air pump (86), and the air pump (86) is fixed to the upper end of the box body (61).