Leveling device for tin-making metal decorating raw materials

By designing a can printing raw material leveling device that includes hydraulic adjustment, centering correction and multiple roller flattening, the problem that the existing device cannot adjust the leveling force and the position offset of the steel plate is solved, and the leveling effect of adaptive material thickness is achieved.

CN222568862UActive Publication Date: 2025-03-07ZHEJIANG ZHONGXIANG TINPLATE CANNING CO LTD
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Patent Information

Application Number
CN202421315678.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-07
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing leveling device for canning and printing raw materials has a simple structure and cannot control the leveling force according to the thickness of the material. Moreover, during the rolling process, the steel plate is prone to positional deviation.

Method used

A leveling device including a fixing frame, a support frame, a discharge roller, a sprocket, an electric motor, a side frame, a sliding plate, a hydraulic rod, a centering roller, a roller and a adjustment screw are designed. The position of the sliding plate is adjusted by the hydraulic rod, the centering roller corrects the position of the steel plate, the roller and chain system achieve multiple flattening, and the leveling force is adjusted according to the thickness of the material through the adjustment screw.

Benefits of technology

It effectively solves the problem of the inability to adjust the leveling force and the position offset of the steel plate, and realizes the adaptive adjustment of the leveling force according to the thickness of the material, and ensures that the surface of the steel plate is flat by multiple flattening.

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Abstract

The utility model provides a can-making metal decorating raw material leveling device, and relates to the technical field of material leveling. A side frame is mounted on the right side of the fixing frame through bolts, two fixing rods are mounted on the side frame through bolts, a partition plate is mounted on the right sides of the two fixing rods through bolts, and two sliding plates slide on the partition plate; the positions of the two sets of sliding plates are adjusted by stretching out and drawing back the two sets of first hydraulic rods, the position of a steel plate is corrected through the two sets of centering rollers, and the phenomenon that the position of the steel plate deviates in the conveying process is prevented; the steel plate is flattened for the third time through a third roller and a fourth roller, the height of the fourth roller can be adjusted by rotating an adjusting screw rod, and the leveling strength can be controlled according to the material thickness; a second hydraulic rod is stretched to enable a rotating rod to rotate, a gear on the rotating rod drives a toothed plate at the lower end of a round rod to move downwards, at the moment, a cutting knife is pressed downwards, the flattened steel plate is cut through the cutting knife, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of material leveling, in particular to a device for leveling raw materials for canning and tinplate making. Background Art

[0002] After production, the steel plate will be coiled, and the steel plate will form an arc-shaped surface along its own winding direction. During the canning and tinning process, the coiled material used for processing needs to be flattened to overcome the original curved surface structure of the steel plate and restore it to a flat surface. Therefore, a canning and tinning raw material flattening device is designed.

[0003] The existing canning tinplate raw material leveling device uses a pressure roller to flatten the wound steel plate when in use. The structure is simple, the leveling force cannot be controlled according to the material thickness, and the steel plate has a positional offset during the rolling process. Utility Model Content

[0004] The disclosed embodiment relates to a canning tinplate raw material leveling device to solve the problems that the existing canning tinplate raw material leveling device has a simple structure, cannot control the leveling force according to the material thickness, and has positional offset of the steel plate during the rolling process.

[0005] In a first aspect of the present disclosure, a device for leveling raw materials for canning iron printing is provided, which specifically comprises: a fixing frame;

[0006] Two groups of support frames are installed on the upper end of the fixed frame by bolts, a feeding roller is installed between the two groups of support frames, a sprocket is installed on the rotating shaft of the feeding roller, a motor seat is installed on the support frame by bolts, a No. 1 motor is installed on the motor seat by bolts, a sprocket is installed on the output shaft of the No. 1 motor, the two groups of sprockets are connected by chains, a side frame is installed on the right side of the fixed frame by bolts, two groups of fixed rods are installed on the side frame by bolts, a partition is installed on the right side of the two groups of fixed rods by bolts, two groups of sliding plates are slid on the partition, fixed plates are fixed on the two groups of sliding plates, a No. 1 hydraulic rod is installed on the fixed plate, an intermediate rod is connected between the piston rods of the two groups of No. 1 hydraulic rods, a rotating plate is arranged on the partition, and pull rods are connected between the upper and lower ends of the rotating plate and the two groups of sliding plates.

[0007] In at least some embodiments,

[0008] Vertical plates are fixed on the two groups of sliding plates, U-shaped frames are fixed on the vertical plates, and centering rollers are installed on the U-shaped frames through bearings.

[0009] In at least some embodiments,

[0010] Two groups of support rods are installed on the fixed frame through bolts, a No. 1 roller is installed between the two groups of support rods through bearings, top blocks are installed on the upper ends of the two groups of support rods through bolts, and a No. 2 roller is installed between the two groups of top blocks through bearings.

[0011] In at least some embodiments,

[0012] A mounting seat is installed on the upper end of the side frame through bolts, and two groups of side seats are installed on the mounting seat through bolts. A top roller is installed between the two groups of side seats through bearings, and a sprocket is installed on the front end of the top roller shaft. Two groups of fixing cylinders are fixed on the inner walls of the two groups of side seats, and support screws are threaded on the fixing cylinders. A support plate is installed on the upper ends of the four groups of support screws, and a through groove is provided on the support plate.

[0013] In at least some embodiments,

[0014] Two groups of slide seats are installed on the lower end of the support plate by bolts, and slide slots are set on both groups of slide seats, and two groups of vertical rods are installed on both groups of slide seats. Bottom rollers are movable on the two groups of vertical rods, and springs are installed on the vertical rods. The bottom rollers are located in the through grooves on the support plate, and a gearbox is installed on the support plate by bolts, and a No. 2 motor is installed on the gearbox by bolts.

[0015] In at least some embodiments,

[0016] Two groups of mounting frames are fixed on the support plate, fixed blocks are fixed on the two groups of mounting frames, roller No. 3 is installed between the two groups of fixed blocks, a sprocket is installed at the front end of roller No. 3, movable blocks are installed on the two groups of mounting frames, roller No. 4 is installed between the two groups of movable blocks, adjusting screws are threaded on the two groups of mounting frames, the lower ends of the two groups of adjusting screws are movably connected to the two groups of movable blocks, roller No. 3 is connected to the top roller by a chain, and roller No. 3 is connected to the output shaft of the gearbox by a chain.

[0017] In at least some embodiments,

[0018] The support plate is provided with a cutting component, which includes a mounting plate, guide rods and a lifting plate. Six groups of suspension rods are fixed on the mounting plate, and the upper ends of the six groups of suspension rods are fixed to the lower end of the support plate. Two groups of guide rods are provided, and the two groups of guide rods are fixed on the mounting plate. The front and rear ends of the lifting plate slide on the two groups of guide rods.

[0019] In at least some embodiments,

[0020] A rotating rod is installed on the mounting plate through a bearing, gears are fixed to the front and rear ends of the rotating rod, and a gear is also fixed to the middle position of the rotating rod, the front and rear ends of the lifting plate are connected to round rods, and toothed plates are fixed to the lower ends of the two groups of round rods, and the two groups of toothed plates are meshed with the gears at the front and rear ends of the rotating rod.

[0021] In at least some embodiments,

[0022] A No. 2 hydraulic rod is arranged on the mounting plate, a tooth plate is fixed on the piston rod of the No. 2 hydraulic rod, the tooth plate on the piston rod of the No. 2 hydraulic rod meshes with a gear near the middle position of the round rod, and a cutting knife is installed on the lifting plate by bolts.

[0023] The utility model provides a canning iron raw material leveling device, which has the following beneficial effects:

[0024] In the utility model, two groups of fixing rods are installed on the side frame by bolts, partitions are installed on the right sides of the two groups of fixing rods by bolts, two groups of sliding plates slide on the partitions, vertical plates are fixed on the sliding plates, U-shaped frames are fixed on the vertical plates, and centering rollers are installed on the U-shaped frames by bearings. When in use, the positions of the two groups of sliding plates are adjusted by extending and retracting two groups of No. 1 hydraulic rods, and the positions of the steel plates are corrected by two groups of centering rollers to prevent positional deviation during the transportation of the steel plates.

[0025] In addition, the utility model first performs the initial flattening by roller No. 1 and roller No. 2, and under the action of the spring, the bottom roller is pressed on the top roller, and the steel plate is flattened for the second time by the bottom roller and the top roller, and finally the steel plate is flattened for the third time by roller No. 3 and roller No. 4, wherein the height of roller No. 4 can be adjusted by rotating the adjusting screw, and the flattening force can be controlled according to the thickness of the material.

[0026] In addition, the utility model is provided with a cutting component. When in use, the No. 2 hydraulic rod is extended to rotate the rotating rod, and the gear on the rotating rod drives the toothed plate at the lower end of the round rod to move downward. At this time, the cutting knife is pressed down, and the flattened steel plate is cut by the cutting knife, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0028] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0029] In the attached picture:

[0030] Figure 1 A schematic diagram showing the overall structure of the present application;

[0031] Figure 2 This application shows Figure 1 A schematic diagram of the enlarged structure of part A;

[0032] Figure 3 This application shows Figure 1 A schematic diagram of the enlarged structure of part B;

[0033] Figure 4 A schematic diagram of the structure of the partition of the present application is shown;

[0034] Figure 5 A schematic structural diagram of the mounting base of the present application is shown;

[0035] Figure 6 This application shows Figure 5 A schematic diagram of the enlarged structure of the middle C part;

[0036] Figure 7 This application shows Figure 1 A schematic diagram of the enlarged structure of the D part;

[0037] Figure 8 A schematic structural diagram of the cutting component of the present application is shown.

[0038] Reference numerals list

[0039] 1. Fixed frame; 11. Support frame; 12. Unloading roller; 13. Motor seat; 131. No. 1 motor; 14. Support rod; 141. No. 1 roller; 142. Top block; 1421. No. 2 roller;

[0040] 2. Fixed rod; 21. Partition plate; 22. Sliding plate; 221. Fixed plate; 222. No. 1 hydraulic rod; 223. Intermediate rod; 23. Vertical plate; 231. U-shaped frame; 232. Centering roller; 24. Rotating plate; 241. Pull rod;

[0041] 3. Side frame;

[0042] 4. Mounting seat; 41. Side seat; 411. Fixed cylinder; 412. Support screw; 42. Gearbox; 421. No. 2 motor; 43. Support plate; 431. Slide seat; 432. Vertical rod; 433. Bottom roller; 434. Top roller; 44. Mounting frame; 441. Fixed block; 442. No. 3 roller; 443. Movable block; 444. No. 4 roller; 445. Adjusting screw;

[0043] 5. Cutting parts; 51. Mounting plate; 511. Hanging rod; 512. Rotating rod; 513. No. 2 hydraulic rod; 52. Guide rod; 53. Lifting plate; 531. Cutting knife; 532. Round rod. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0045] Example 1: Please refer to Figures 1 to 8 :

[0046] The utility model provides a canning iron raw material leveling device, comprising: a fixing frame 1;

[0047] Two groups of support frames 11 are installed on the upper end of the fixed frame 1 by bolts, a feeding roller 12 is installed between the two groups of support frames 11, a sprocket is installed on the rotating shaft of the feeding roller 12, a motor seat 13 is installed on the support frame 11 by bolts, a No. 1 motor 131 is installed on the motor seat 13 by bolts, a sprocket is installed on the output shaft of the No. 1 motor 131, and the two groups of sprockets are connected by a chain, a side frame 3 is installed on the right side of the fixed frame 1 by bolts, two groups of fixed rods 2 are installed on the side frame 3 by bolts, a partition plate 21 is installed on the right side of the two groups of fixed rods 2 by bolts, two groups of sliding plates 22 are slid on the partition plate 21, both groups of sliding plates 22 are fixed with a fixing plate 221, a No. 1 hydraulic rod 222 is installed on the fixing plate 221, an intermediate rod 223 is connected between the piston rods of the two groups of No. 1 hydraulic rods 222, a rotating plate 24 is arranged on the partition plate 21, and a pull rod 241 is connected between the upper and lower ends of the rotating plate 24 and the two groups of sliding plates 22;

[0048] Vertical plates 23 are fixed on both sets of sliding plates 22 , a U-shaped frame 231 is fixed on the vertical plate 23 , and a centering roller 232 is installed on the U-shaped frame 231 via a bearing.

[0049] In the disclosed embodiment,

[0050] Two groups of support rods 14 are installed on the fixed frame 1 by bolts, and a No. 1 roller 141 is installed between the two groups of support rods 14 through bearings. Top blocks 142 are installed on the upper ends of the two groups of support rods 14 by bolts, and a No. 2 roller 1421 is installed between the two groups of top blocks 142 through bearings. Its function is to flatten the wound steel plate for the first time through the No. 1 roller 141 and the No. 2 roller 1421.

[0051] In the disclosed embodiment,

[0052] The upper end of the side frame 3 is installed with a mounting seat 4 by bolts, and two groups of side seats 41 are installed on the mounting seat 4 by bolts. A top roller 434 is installed between the two groups of side seats 41 through a bearing, and a sprocket is installed at the front end of the rotating shaft of the top roller 434. Two groups of fixing cylinders 411 are fixed on the inner walls of the two groups of side seats 41. The fixing cylinders 411 are threadedly screwed with support screws 412. The upper ends of the four groups of support screws 412 are installed with a support plate 43, and a through groove is provided on the support plate 43. The lower end of the support plate 43 is installed with two groups of slide slot seats 431 by bolts. Slide grooves are provided on the slide groove seats 431, and two groups of vertical rods 432 are installed on the two groups of slide groove seats 431. Bottom rollers 433 are movable on the two groups of vertical rods 432, and springs are installed on the vertical rods 432. The bottom rollers 433 are located in the through grooves on the support plate 43. A gearbox 42 is installed on the support plate 43 by bolts, and a No. 2 motor 421 is installed on the gearbox 42 by bolts. Its function is: under the action of the spring, the bottom roller 433 is pressed against the top roller 434, and the steel plate is flattened for the second time by the bottom roller 433 and the top roller 434.

[0053] Embodiment 2, based on embodiment 1,

[0054] Two groups of mounting frames 44 are fixed on the support plate 43, and fixed blocks 441 are fixed on the two groups of mounting frames 44. A No. 3 roller 442 is installed between the two groups of fixed blocks 441, and a sprocket is installed at the front end of the No. 3 roller 442. Movable blocks 443 are installed on the two groups of mounting frames 44, and a No. 4 roller 444 is installed between the two groups of movable blocks 443. Adjusting screws 445 are threadedly screwed on the two groups of mounting frames 44, and the lower ends of the two groups of adjusting screws 445 are movably connected with the two groups of movable blocks 443. The No. 3 roller 442 is connected to the top roller 434 by a chain, and the No. 3 roller 442 is connected to the output shaft of the gearbox 42 by a chain. Its function is to flatten the steel plate for the third time by the No. 3 roller 442 and the No. 4 roller 444, wherein the height of the No. 4 roller 444 can be adjusted by rotating the adjusting screw 445, and the flattening force can be controlled according to the thickness of the material.

[0055] Embodiment 3, based on Embodiment 1 and Embodiment 2,

[0056] The support plate 43 is provided with a cutting component 5, which includes a mounting plate 51, a guide rod 52 and a lifting plate 53. Six groups of suspension rods 511 are fixed on the mounting plate 51, and the upper ends of the six groups of suspension rods 511 are fixed to the lower end of the support plate 43. Two groups of guide rods 52 are provided, and the two groups of guide rods 52 are fixed on the mounting plate 51. The front and rear ends of the lifting plate 53 slide on the two groups of guide rods 52. A rotating rod 512 is installed on the mounting plate 51 through a bearing. Gears are fixed to the front and rear ends of the rotating rod 512, and a gear is also fixed to the middle position of the rotating rod 512. The front and rear ends of the lifting plate 53 are connected to round rods 532. The two groups of round rods 53 2 are fixed with toothed plates at the lower ends, and the two sets of toothed plates are meshed with gears at the front and rear ends of the rotating rod 512. A No. 2 hydraulic rod 513 is arranged on the mounting plate 51, and a toothed plate is fixed on the piston rod of the No. 2 hydraulic rod 513. The toothed plate on the piston rod of the No. 2 hydraulic rod 513 is meshed with a gear near the middle position of the round rod 532. A cutting knife 531 is installed on the lifting plate 53 by bolts, and its function is: extending the No. 2 hydraulic rod 513 to rotate the rotating rod 512, and the gear on the rotating rod 512 drives the toothed plate at the lower end of the round rod 532 to move downward, and at this time the cutting knife 531 is pressed down, and the flattened steel plate is cut by the cutting knife 531.

[0057] The working principle of this embodiment is as follows: when in use, the No. 1 motor 131 is operated to rotate the unwinding roller 12 to unwind the coiled steel plate, and the No. 1 roller 141 and the No. 2 roller 1421 are used to flatten the coiled steel plate for the first time, and the positions of the two sets of sliding plates 22 are adjusted by telescoping the two sets of No. 1 hydraulic rods 222, and the positions of the steel plates are corrected by the two sets of centering rollers 232, and the No. 2 motor 421 is operated to rotate the bottom roller 433 and the No. 3 roller 442, and under the action of the spring, the bottom roller 433 is pressed against the top roller 434. The steel plate is flattened for the second time by the bottom roller 433 and the top roller 434, and is flattened for the third time by the No. 3 roller 442 and the No. 4 roller 444. The height of the No. 4 roller 444 can be adjusted by rotating the adjusting screw 445, and the flattening force can be controlled according to the material thickness. The No. 2 hydraulic rod 513 is extended to rotate the rotating rod 512, and the gear on the rotating rod 512 drives the toothed plate at the lower end of the round rod 532 to move downward. At this time, the cutting knife 531 is pressed down, and the flattened steel plate is cut by the cutting knife 531.

[0058] In this article, there are a few points to note:

[0059] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0060] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0061] The above are only specific implementation methods of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be covered by the protection scope of the present disclosure.

Claims

1. A canning tinplate raw material leveling device, comprising: The fixing frame (1) is characterized in that: Two groups of support frames (11) are installed on the upper end of the fixed frame (1) by bolts, a feeding roller (12) is installed between the two groups of support frames (11), a sprocket is installed on the rotating shaft of the feeding roller (12), a motor seat (13) is installed on the support frame (11) by bolts, a No. 1 motor (131) is installed on the motor seat (13) by bolts, a sprocket is installed on the output shaft of the No. 1 motor (131), and the two groups of sprockets are connected by a chain, and a side frame (3) is installed on the right side of the fixed frame (1) by bolts, and a sprocket is installed on the side frame (3) by bolts. Two groups of fixed rods (2) are installed, and a partition (21) is installed on the right side of the two groups of fixed rods (2) by bolts. Two groups of sliding plates (22) are slid on the partition (21), and a fixing plate (221) is fixed on the two groups of sliding plates (22). A No. 1 hydraulic rod (222) is installed on the fixing plate (221), and an intermediate rod (223) is connected between the piston rods of the two groups of No. 1 hydraulic rods (222). A rotating plate (24) is arranged on the partition (21), and a pull rod (241) is connected between the upper and lower ends of the rotating plate (24) and the two groups of sliding plates (22).

2. The device for leveling raw materials for canning tinplate according to claim 1, characterized in that: A vertical plate (23) is fixed on each of the two groups of sliding plates (22), a U-shaped frame (231) is fixed on the vertical plate (23), and a centering roller (232) is installed on the U-shaped frame (231) via a bearing.

3. The device for leveling raw materials for canning tinplate according to claim 1, characterized in that: Two groups of support rods (14) are mounted on the fixed frame (1) by means of bolts, a first roller (141) is mounted between the two groups of support rods (14) by means of bearings, top blocks (142) are mounted on the upper ends of the two groups of support rods (14) by means of bolts, and a second roller (1421) is mounted between the two groups of top blocks (142) by means of bearings.

4. The device for leveling raw materials for canning tinplate according to claim 1, characterized in that: The upper end of the side frame (3) is mounted with a mounting seat (4) by bolts, and two groups of side seats (41) are mounted on the mounting seat (4) by bolts, a top roller (434) is mounted between the two groups of side seats (41) by bearings, a sprocket is mounted on the front end of the rotating shaft of the top roller (434), two groups of fixing cylinders (411) are fixed on the inner walls of the two groups of side seats (41), and support screws (412) are screwed on the fixing cylinders (411), and a support plate (43) is mounted on the upper ends of the four groups of support screws (412), and a through groove is arranged on the support plate (43).

5. The device for leveling raw materials for canning tinplate according to claim 4, characterized in that: Two groups of slide slot seats (431) are installed at the lower end of the support plate (43) by bolts, and the two groups of slide slot seats (431) are both provided with slide slots, and two groups of vertical rods (432) are installed on the two groups of slide slot seats (431), and bottom rollers (433) are movable on the two groups of vertical rods (432), and springs are installed on the vertical rods (432), and the bottom rollers (433) are located in the through grooves on the support plate (43), and a gearbox (42) is installed on the support plate (43) by bolts, and a second motor (421) is installed on the gearbox (42) by bolts.

6. The device for leveling raw materials for canning tinplate according to claim 5, characterized in that: Two groups of mounting frames (44) are fixed on the support plate (43), fixed blocks (441) are fixed on the two groups of mounting frames (44), a No. 3 roller (442) is installed between the two groups of fixed blocks (441), a sprocket is installed at the front end of the No. 3 roller (442), movable blocks (443) are installed on the two groups of mounting frames (44), a No. 4 roller (444) is installed between the two groups of movable blocks (443), adjusting screws (445) are threadedly screwed on the two groups of mounting frames (44), the lower ends of the two groups of adjusting screws (445) are movably connected to the two groups of movable blocks (443), the No. 3 roller (442) and the top roller (434) are connected by a chain, and the No. 3 roller (442) is connected to the output shaft of the gearbox (42) by a chain.

7. The device for leveling raw materials for canning tinplate according to claim 6, characterized in that: The support plate (43) is provided with a cutting component (5), which comprises a mounting plate (51), a guide rod (52) and a lifting plate (53); six groups of suspension rods (511) are fixed on the mounting plate (51); the upper ends of the six groups of suspension rods (511) are fixed to the lower end of the support plate (43); two groups of guide rods (52) are provided, the two groups of guide rods (52) are fixed on the mounting plate (51); and the front and rear ends of the lifting plate (53) slide on the two groups of guide rods (52).

8. The device for leveling raw materials for canning tinplate according to claim 7, characterized in that: A rotating rod (512) is mounted on the mounting plate (51) via a bearing, gears are fixed to the front and rear ends of the rotating rod (512), and a gear is also fixed to the middle position of the rotating rod (512), the front and rear ends of the lifting plate (53) are connected to round rods (532), the lower ends of the two groups of round rods (532) are fixed with toothed plates, and the two groups of toothed plates are meshed with the gears at the front and rear ends of the rotating rod (512).

9. The device for leveling raw materials for canning tinplate according to claim 8, characterized in that: A No. 2 hydraulic rod (513) is arranged on the mounting plate (51), a tooth plate is fixed on the piston rod of the No. 2 hydraulic rod (513), the tooth plate on the piston rod of the No. 2 hydraulic rod (513) is meshed with a gear near the middle position of the round rod (532), and a cutting knife (531) is installed on the lifting plate (53) by means of bolts.

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