Chamfering workbench for non-standard part production
By designing a movable and adjustable chamfer workbench, combined with a curved protective cover and a debris collection system, the problem of lack of protection and inconvenience of chamfer operations in the prior art is solved, and the work safety and operation convenience are improved.
Patent Information
- Application Number
- CN202420452824.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-09
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-09
AI Technical Summary
The chamfering operations of existing non-standard parts lack protection, which can easily lead to debris sputtering damage, and the chamfering table is not convenient for workers of different heights to use, and long-term work may cause physical fatigue and damage.
A movable chamfer workbench is designed with a height adjustment mechanism, curved protective cover, magnetic plate and debris collection system to ensure that the chamfer table is adjustable in position and height, providing effective protection and debris management.
Through the movable and height-adjusted chamfered table, staff can easily use it to avoid physical damage caused by too low table position; the arc-shaped protective cover and debris collection system effectively prevent debris damage and improve work safety.
Smart Images
Figure CN222569473U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of parts processing, in particular to a chamfering workbench for producing non-standard parts. Background Art
[0002] After processing non-standard parts, it is generally necessary to chamfer their edges and corners to prevent workers from scratching their palms when taking them, which also affects the aesthetics of the parts. When the batch size of non-standard parts is small, the chamfering is generally performed directly after the parts are taken out from the parts processing position. When the batch size is large, it is generally performed uniformly on the operating table. Today's chamfering operation does not have much protection, and it is easy for the debris after chamfering to splash on the body. When too much force is applied, it may fall into the eyes. In addition, if too much debris is accumulated on the operating table during chamfering, it may pierce or scratch the palm. At the same time, the chamfering table is generally fixed in one position, and the height cannot be adjusted. It cannot adapt to workers of different heights. Long-term work can easily cause physical fatigue, and severe cases may cause back pain or physical injury. Therefore, how to overcome the above-mentioned technical problems and defects has become a key issue that needs to be solved. Utility Model Content
[0003] The purpose of the invention of the utility model is to overcome the defects described in the background technology, thereby realizing a chamfering workbench for the production of non-standard parts, which can move the position and height of the workbench to facilitate the use of the staff and avoid physical injuries caused by long-term work due to the chamfering table being too low. The debris generated by chamfering can be collected to avoid too much debris causing damage to the hands of the staff. The staff can also be protected to avoid excessive force during chamfering, which may cause debris to enter the eyes or clothes on the upper body and cause unnecessary injuries.
[0004] In order to achieve the above-mentioned invention object, the technical solution of the utility model is: a chamfering workbench for non-standard parts production, including a movable chamfering table. A chamfering area is provided in the middle of the top end of the chamfering table, and an arc-shaped protective cover is fixedly provided on the front side of the chamfering area. A detachable tool box is provided on the chamfering table on the side of the chamfering area. At least one workpiece chamber is provided in the middle of the chamfering table. A height adjustment mechanism for raising and lowering the chamfering table is provided in the middle of the bottom end of the chamfering table.
[0005] In the above-mentioned chamfering workbench for non-standard parts production, universal wheels are fixedly provided at both ends of the chamfering table, and handrails are fixedly provided at the ends of the chamfering table, so that the chamfering table can be moved, which is convenient for adjusting the working position.
[0006] In the above-mentioned chamfering workbench for non-standard parts production, the chamfering area includes a chip groove that runs through the top and bottom and is opened on the rear side of the middle part of the top of the chamfering table, and a fence plate is fixedly installed horizontally inside the chip groove. Magnetic plates are fixedly installed on the top of the chamfering table on both sides of the chip groove, and a chip box is slidingly installed horizontally in the middle of the chamfering table just below the chip groove. The magnetic plate can be used to temporarily store the workpiece to prevent smaller workpieces from falling, and it can also prevent too much debris on the chamfering table from causing damage to the hands of the staff, and at the same time, the debris generated by chamfering can be collected.
[0007] In the above-mentioned chamfering workbench for non-standard parts production, the arc-shaped protective cover is made of a transparent material structure, and the overall structure of the arc-shaped protective cover is designed to be large at the top and small at the bottom for easy arm insertion, and the top of the arc-shaped protective cover is bent and tilted backward. It can protect the body of the worker and prevent excessive force during chamfering, which may cause debris to enter the eyes or clothes on the upper body and cause unnecessary injuries.
[0008] In the above-mentioned chamfering workbench for non-standard parts production, the tool box is designed as a double-layer structure, the upper layer of the tool box is a rectangular box structure with an open top, and the lower storage space of the tool box is a circular structure arranged in the front and back directions. The tool box can be used to store the tools used for chamfering, which is convenient for the staff to store and use.
[0009] In the above-mentioned chamfering workbench for non-standard parts production, the workpiece chamber is located in the middle of the chamfering table on the lower side of the debris box and a plurality of temporary storage chambers are provided on the workpiece chamber, and the bottom plate of each temporary storage chamber is a slope that is thin in the front and thick in the back. A baffle is fixedly provided at the front end of each temporary storage chamber. It can store workpieces when there are many workpieces that need to be chamfered. At the same time, it can classify the workpieces to avoid different workpieces being mixed together and inconvenient to separate. At the same time, through a special structure, the workpiece can automatically slide to the exit end, which is convenient for the staff to take out.
[0010] In the above-mentioned chamfering workbench for non-standard parts production, the height adjustment mechanism includes a fixed frame fixedly arranged at the bottom end of the chamfering table. A sliding frame that can fit with the bottom surface is slidably arranged at the bottom end of the fixed frame, and the sliding frame is slidably arranged with the fixed frame through a plurality of guide rods arranged at the top of its four corners and can be inserted into the fixed frame. Hydraulic cylinders are fixedly arranged at both ends of the fixed frame, and the movable end of each hydraulic cylinder is fixedly arranged at the top of both ends of the sliding frame. The height of the chamfering table can be adjusted to facilitate the use of the staff and avoid physical injuries caused by the staff working for a long time due to the chamfering table being too low.
[0011] In the above-mentioned chamfering workbench for non-standard parts production, storage boxes are fixedly installed on the chamfering table at the opposite end of the tool box and the chamfering table below the tool box. A pedal is fixedly installed at the bottom of the chamfering table between the fixed frame and the sliding frame. Personal belongings can be temporarily stored, which is convenient for the staff to work.
[0012] Compared with the prior art, the chamfering workbench for non-standard parts production of the utility model has at least the following beneficial effects:
[0013] 1. The chamfering workbench for non-standard parts production of the utility model is provided with a movable chamfering table and a height adjustment mechanism that can raise and lower the chamfering table. The chamfering table can be moved to facilitate adjustment of the working position. At the same time, the height of the chamfering table can be adjusted to facilitate use by the staff and avoid physical injuries caused by long-term work of the staff due to the chamfering table being too low.
[0014] 2. The chamfering workbench for non-standard parts production of the utility model is provided with a chamfering area located in the middle of the top end of the chamfering table and an arc-shaped protective cover fixedly arranged on the front side of the chamfering area, which can temporarily store workpieces to prevent smaller workpieces from falling, and can also prevent too much debris on the chamfering table from causing damage to the hands of workers. At the same time, the debris generated by chamfering can be collected and the body of the worker can be protected to prevent excessive force during chamfering from causing debris to enter the eyes or clothes on the upper body, causing unnecessary injuries.
[0015] 3. The chamfering workbench for non-standard parts production of the utility model is provided with a detachable tool box and a workpiece room opened in the middle of the chamfering table, which can store the tools used for chamfering, making it convenient for the staff to store and use them. It can also be used to store a large number of workpieces that need to be chamfered, and the workpieces can be classified to avoid different workpieces being mixed together and inconvenient to separate. At the same time, through a special structure, the workpiece can automatically slide to the exit end, making it convenient for the staff to take it out. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the chamfering workbench for non-standard parts production of the utility model;
[0017] Figure 2 It is a schematic diagram of the position of the guide rod of the chamfering workbench for non-standard parts production of the utility model;
[0018] Figure 3 The utility model is a schematic diagram of the exploded structure of the chamfering area of the chamfering workbench for producing non-standard parts.
[0019] In the figure: 1. Chamfering table;
[0020] 2. Chamfering area; 21. Chip slot; 22. Fence plate; 23. Magnetic plate; 24. Chip box;
[0021] 3. Arc-shaped protective cover; 4. Tool box; 5. Workpiece room;
[0022] 6. Height adjustment mechanism; 61. Fixed frame; 62. Sliding frame; 63. Guide rod; 64. Hydraulic cylinder;
[0023] 7. Universal wheels; 8. Handrails; 9. Temporary storage chamber; 10. Baffle; 11. Storage box; 12. Pedal. DETAILED DESCRIPTION
[0024] The chamfering workbench for non-standard parts production of the utility model is described in more detail below with reference to the accompanying drawings and through specific implementation methods.
[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0026] See also Figure 1-Figure 3 The chamfering workbench for non-standard parts production in this embodiment can move the position and height of the workbench, which is convenient for the staff to use and avoids physical injuries caused by long-term work due to the chamfering table 1 being too low. It can also collect the debris generated by chamfering to avoid too much debris causing damage to the hands of the staff. It can also protect the staff to avoid excessive force during chamfering, which may cause debris to enter the eyes or clothes on the upper body and cause unnecessary injuries. In this embodiment, it mainly includes a movable chamfering table 1, and universal wheels 7 are fixedly provided at both ends of the chamfering table 1, and handrails 8 are fixedly provided at the ends of the chamfering table 1. A chamfering area 2 is provided in the middle of the top of the chamfering platform 1. The chamfering area 2 includes a debris groove 21 that is opened on the rear side of the middle of the top of the chamfering platform 1 and runs through from top to bottom. A fence plate 22 is fixedly provided horizontally inside the debris groove 21. Magnetic plates 23 are fixedly provided on the top of the chamfering platform 1 on both sides of the debris groove 21. A debris box 24 is slidably provided horizontally in the middle of the chamfering platform 1 and is located directly below the debris groove 21. An arc-shaped protective cover 3 is fixedly provided on the front side of the chamfering area 2. The arc-shaped protective cover 3 is a transparent material structure. The overall structure of the arc-shaped protective cover 3 is designed to be large at the top and small at the bottom to facilitate the arm to extend into the structure, and the top of the arc-shaped protective cover 3 is bent and tilted toward the rear.
[0027] Before chamfering the parts, the chamfering table 1 can be moved to a suitable position by means of the handrails 8 and the universal wheels 7. Then the staff member sits in front of the chamfering table 1 and places both hands under the arc-shaped protective cover 3 in the chamfering area 2. At the same time, the parts to be chamfered can be placed on the magnetic plate 23 to prevent the parts from falling due to accidental collisions and the like. At this time, the parts can be chamfered. In this process, both hands chamfer above the fence plate 22, and the debris generated during chamfering falls into the debris box 24 through the debris groove 21, so as to avoid too much debris on the chamfering table 1 causing damage to the staff member's hands, and at the same time, the debris generated by chamfering is collected. At the same time, the body is protected by the arc-shaped protective cover 3 during chamfering to prevent excessive force during chamfering, which may cause debris to enter the eyes or the clothes on the upper body and cause unnecessary damage.
[0028] For storage of workpieces and tools. Figure 1-Figure 3 In this embodiment, a detachable tool box 4 is provided on the chamfering platform 1 at the side of the chamfering area 2. The tool box 4 is a double-layer structure, the upper layer of the tool box 4 is a rectangular box structure with an open top, and the lower storage space of the tool box 4 is a circular structure arranged in the front-to-back direction. At least one workpiece chamber 5 is provided in the middle of the chamfering platform 1, and the workpiece chamber 5 is located in the middle of the chamfering platform 1 on the lower side of the debris box 24, and a plurality of temporary storage chambers 9 are provided on the workpiece chamber 5, and the bottom plate of each temporary storage chamber 9 is a slope that is thin in the front and thick in the back, and a baffle 10 is fixedly provided at the front end of each temporary storage chamber 9.
[0029] When the number and types of parts that need to be chamfered are too many, the parts can be placed in different temporary storage chambers 9 in the workpiece box to classify the workpieces to avoid mixing different workpieces together and making it inconvenient to separate. Since the bottom plate of the temporary storage chamber 9 is a slope that is thin in the front and thick in the back, the workpiece can automatically slide to the exit end in the temporary storage chamber 9 and be blocked by the baffle 10, which is convenient for the staff to take out. At the same time, the chamfering tools can be placed in the tool box 4, which is convenient for the staff to store and use.
[0030] In order to adjust the height of the workbench. In this embodiment, see Figure 1 and Figure 2, a height adjustment mechanism 6 for raising and lowering the chamfering platform 1 is provided at the middle of the bottom end of the chamfering platform 1. The height adjustment mechanism 6 includes a fixed frame 61 fixed at the bottom end of the chamfering platform 1, and a sliding frame 62 that can fit the bottom surface is slidably provided at the bottom end of the fixed frame 61. The sliding frame 62 is slidably provided with the fixed frame 61 through a plurality of guide rods 63 provided at the top of its four corners and can be inserted into the fixed frame 61. Hydraulic cylinders 64 are fixedly provided at both ends of the fixed frame 61, and the moving end of each hydraulic cylinder 64 is fixedly provided at the top of both ends of the sliding frame 62. Storage boxes 11 are fixedly provided on the chamfering platform 1 at the opposite end of the toolbox 4 and on the chamfering platform 1 below the toolbox 4, and a pedal 12 is fixedly provided at the bottom end of the chamfering platform 1 between the fixed frame 61 and the sliding frame 62. A control module is also provided, and the control module controls the two hydraulic cylinders 64 to work simultaneously.
[0031] When the staff is taller, the two hydraulic cylinders 64 can be controlled by the control module to work simultaneously. At this time, the hydraulic cylinders 64 at both ends of the fixed frame 61 push the sliding frame 62 to move downward. After the sliding frame 62 contacts the ground, the hydraulic cylinder 64 will support the fixed frame 61 and move upward, so that the chamfering table 1 moves upward, and then the chamfering table 1 is raised. When a shorter staff member is replaced to work, the two hydraulic cylinders 64 can be controlled by the control module to work simultaneously, so that the sliding frame 62 moves toward the fixed frame 61, thereby lowering the height of the chamfering table 1. In this process, the guide rod 63 inserted into the interior of the fixed frame 61 on the sliding frame 62 is used for limiting. At the same time, the staff's personal belongings can be placed in the storage box 11 for easy access by the staff. When the staff sits on the chamfering table 1, they can put their feet on the pedals 12, making it more comfortable for the staff to operate.
[0032] The method of using the chamfering workbench for non-standard parts production of the utility model: first, before chamfering the parts, the chamfering table 1 can be moved to a suitable position by the handrail 8 and the universal wheel 7. When the staff is tall, the two hydraulic cylinders 64 can be controlled by the control module to work at the same time, and the hydraulic cylinders 64 at both ends of the fixed frame 61 push the sliding frame 62 to move downward. After the sliding frame 62 contacts the ground, the hydraulic cylinder 64 will support the fixed frame 61 and move upward, so that the chamfering table 1 moves upward, and then the chamfering table 1 is raised. When a shorter staff member is replaced to work, the two hydraulic cylinders 64 can be controlled by the control module to work at the same time, so that the sliding frame 62 moves toward the fixed frame 61, thereby reducing the height of the chamfering table 1. In this process, the guide rod 63 inserted into the interior of the fixed frame 61 on the sliding frame 62 is used for limiting. At the same time, the personal belongings of the staff can be placed in the storage box 11 for easy access by the staff. When the staff sits on the chamfering table 1, they can put their feet on the pedal 12, so that the staff can operate more comfortably.
[0033] When the number and types of parts that need to be chamfered are too many, the parts can be placed in different temporary storage chambers 9 in the workpiece box to classify the workpieces to avoid mixing different workpieces together and making it inconvenient to separate. Since the bottom plate of the temporary storage chamber 9 is a slope that is thin in the front and thick in the back, the workpiece can automatically slide to the exit end in the temporary storage chamber 9 and be blocked by the baffle 10, which is convenient for the staff to take out. At the same time, the chamfering tools can be placed in the tool box 4, which is convenient for the staff to store and use.
[0034] When chamfering, the staff sits in front of the chamfering table 1 and places both hands under the arc-shaped protective cover 3 in the chamfering area 2. At the same time, the parts to be chamfered can be placed on the magnetic plate 23 to prevent the parts from falling due to accidental collisions and other reasons. The parts can be chamfered at this time. In this process, both hands chamfer above the fence plate 22, and the debris generated during chamfering falls into the debris box 24 through the debris groove 21, so as to avoid too much debris on the chamfering table 1 causing damage to the staff's hands, and collect the debris generated by chamfering. At the same time, the body is protected by the arc-shaped protective cover 3 during chamfering to avoid excessive force during chamfering, which may cause debris to enter the eyes or the clothes on the upper body and cause unnecessary damage.
[0035] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprises" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0036] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.
Claims
1. A chamfering workbench for non-standard parts production, characterized by: The invention comprises a movable chamfering platform (1), wherein a chamfering area (2) is arranged in the middle of the top end of the chamfering platform (1), an arc-shaped protective cover (3) is fixedly arranged on the front side of the chamfering area (2), a detachable tool box (4) is arranged on the chamfering platform (1) at the side of the chamfering area (2), at least one workpiece chamber (5) is opened in the middle of the chamfering platform (1), and a height adjustment mechanism (6) for raising and lowering the chamfering platform (1) is arranged in the middle of the bottom end of the chamfering platform (1).
2. The chamfering workbench for non-standard parts production according to claim 1 is characterized in that: Universal wheels (7) are fixedly provided at both ends of the chamfering platform (1), and handrails (8) are fixedly provided at the ends of the chamfering platform (1).
3. The chamfering workbench for non-standard parts production according to claim 1 is characterized in that: The chamfering area (2) comprises a chip groove (21) extending vertically and opening at the rear side of the middle of the top end of the chamfering platform (1); a fence plate (22) is fixedly arranged horizontally inside the chip groove (21); magnetic attraction plates (23) are fixedly arranged at the top ends of the chamfering platform (1) on both sides of the chip groove (21); and a chip box (24) is horizontally slidably arranged in the middle of the chamfering platform (1) and is located directly below the chip groove (21).
4. The chamfering workbench for non-standard parts production according to claim 1 is characterized in that: The arc-shaped protective cover (3) is made of a transparent material. The overall structure of the arc-shaped protective cover (3) is designed to be larger at the top and smaller at the bottom to facilitate the insertion of an arm, and the top end of the arc-shaped protective cover (3) is bent and tilted toward the rear.
5. The chamfering workbench for non-standard parts production according to claim 1 is characterized in that: The tool box (4) is designed as a double-layer structure, the upper layer of the tool box (4) is a rectangular box structure with an open top, and the lower storage space of the tool box (4) is a circular structure arranged in the front-to-back direction.
6. The chamfering workbench for non-standard parts production according to claim 3 is characterized in that: The workpiece chamber (5) is located in the middle of the chamfering platform (1) at the lower side of the chip box (24), and a plurality of temporary storage chambers (9) are provided on the workpiece chamber (5). The bottom plate of each temporary storage chamber (9) is an inclined surface with a thin front and a thick rear, and a baffle (10) is fixedly provided at the front end of each temporary storage chamber (9).
7. The chamfering workbench for non-standard parts production according to claim 1 is characterized in that: The height adjustment mechanism (6) comprises a fixed frame (61) fixedly arranged at the bottom end of the chamfering platform (1); a sliding frame (62) which can be fitted with the bottom surface is slidably arranged at the bottom end of the fixed frame (61); the sliding frame (62) is slidably arranged with the fixed frame (61) via a plurality of guide rods (63) which are arranged at the top ends of the four corners and can be inserted into the interior of the fixed frame (61); hydraulic cylinders (64) are fixedly arranged at both ends of the fixed frame (61); and the movable end of each hydraulic cylinder (64) is fixedly arranged at the top ends of the two ends of the sliding frame (62).
8. The chamfering workbench for non-standard parts production according to claim 7 is characterized in that: A storage box (11) is fixedly provided on the chamfering platform (1) at the opposite end of the tool box (4) and on the chamfering platform (1) below the tool box (4), and a pedal (12) is fixedly provided at the bottom end of the chamfering platform (1) between the fixed frame (61) and the sliding frame (62).