Tool for cleaning aluminum adhered to cutting disc

By designing a special tool for cleaning disc cutter sticking aluminum, the problem of unstable cutting edge quality caused by aluminum powder accumulation during disc shearing is solved, and better equipment operation and product quality are achieved.

CN222569476UActive Publication Date: 2025-03-07CHINALCO RUIMIN CO LTD +1
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Patent Information

Application Number
CN202421255007.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-07
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

During the disk shearing process in the metallurgical industry, the accumulation of aluminum powder on the disk knife leads to unstable cutting quality, affecting the normal operation of the equipment.

Method used

A special tool for cleaning disc knife sticking aluminum is designed, including tool fixing handles and blades, which drive the blade to clean the disc cutter blade and slight rust on the knife surface.

Benefits of technology

The sticky aluminum and slight rust on the disc shear blade and the knife surface are effectively cleaned, ensuring the good quality and stability of the shearing edges and reducing the occurrence of equipment failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The tool comprises a tool fixing handle, a blade is installed at one end of the tool fixing handle, the tool fixing handle comprises a handle, a tool fixing disc is installed at one end of the handle, the blade is installed on the side, away from the handle, of the tool fixing disc, and the blade is installed on the side, away from the handle, of the tool fixing disc. A disc body of the cutter fixing disc is in an arc shape, a plurality of cutter fixing fingers used for fixing blades are distributed on the side, away from the handle, of the cutter fixing disc at intervals, horizontal branch fixing through grooves are formed in the middles of the ends of the cutter fixing fingers, and the branch fixing through grooves of the cutter fixing fingers are located in the same horizontal plane. The branch fixing through grooves of the cutter fixing fingers form a cutter fixing groove used for fixing a cutter. The disc shear blade cleaning device is reasonable in design, convenient to use and capable of effectively cleaning aluminum adhered to the disc shear blade and the blade face, slight rust and the like, guarantees good quality and stability of the sheared edge, reduces equipment faults and facilitates specialized production.
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Description

Technical Field

[0001] The utility model relates to a special tool for cleaning aluminum stuck on a disc knife. Background Art

[0002] With the development of the metallurgical industry, disc shears are widely used in the shearing of sheet metal and aluminum strips. Shears are a very critical chess piece in the metallurgical industry. Common production line trimming shears are mainly composed of a base, two mobile frames, two turrets, a deburring roller and a knife disc adjustment mechanism. The turret is mounted on the mobile frame, and a shear blade bracket and a shear blade are mounted on it. When the disc shear is working, the equipment gap and overlap are set according to the rolling regulations. The dislocation shearing force of the upper and lower blades of the disc shear equipment acts on the edge of the strip, and the strip undergoes elastic deformation, plastic deformation, crack extension and material fracture. According to the viewpoint of modern metal physics, there are a large number of dislocations inside the metal. The essence of metal plastic deformation is the movement of dislocations. The yield limit of the material is the critical stress value required to start the dislocation to move. The lower blade is installed on the inside and mainly plays a supporting role, and the upper blade is installed on the outside and mainly plays a shearing role. At the beginning of shearing, the upper and lower surfaces of the strip undergo elastic deformation under the rolling action of the upper and lower shear blades of the disc shear. When the rolling force reaches the yield limit of the strip, plastic deformation occurs inside the metal, and at this time, there is a certain arc area at the edge of the upper shear blade. As the shearing continues, the upper shear blade continues to penetrate into the strip, and the strip will produce small cracks along the slip zone due to stress concentration at the edges of the upper and lower shear blades. Since there is a certain gap between the shear blades, a bending moment is formed on the strip between the shear blades under the action of the shear force. Under the action of this bending moment, the cracks at the blades will rapidly expand until the strip breaks, forming a fracture zone, and finally achieving precise shearing of the strip.

[0003] In the production process, in order to ensure that the strips provided to customers have good edge quality and fixed width, the strips need to be trimmed. The occurrence of quality defects not only damages the company's economic interests, but also has a negative impact on the corporate image. The edge quality problem after trimming directly affects the use of the client, and even causes damage to the customer's production equipment in serious cases. During the shearing process, due to the different alloy states of the aluminum strip, a layer of aluminum powder will accumulate on the disc knife, affecting the change of the disc knife side gap and resulting in unstable trimming quality. Summary of the invention

[0004] In view of this, the purpose of the utility model is to overcome the shortcomings of the above-mentioned prior art and provide a special tool for cleaning aluminum sticking on a disc knife, cleaning aluminum sticking on the disc shear blade and the knife surface and slight rust, etc., to ensure good quality and stability of the shearing edge.

[0005] The present invention is implemented by the following scheme: a tool for cleaning aluminum stuck by a disc knife: comprising a tool fixing handle, a blade is installed on one end of the tool fixing handle, the tool fixing handle comprises a handle, a tool fixing disk is installed on one end of the handle, and the blade is installed on the side of the tool fixing disk away from the handle.

[0006] Furthermore, the body of the tool fixing disk is arc-shaped, and a plurality of tool fixing fingers for fixing the blade are spaced apart on a side of the tool fixing disk away from the handle.

[0007] Furthermore, a horizontal branch fixing groove begins to be formed at the middle of the end of the tool fixing finger, and the branch fixing grooves of each tool fixing finger are on the same horizontal plane, and the branch fixing grooves of each tool fixing finger constitute a tool fixing groove for fixing the tool.

[0008] Furthermore, the tool fixing finger is in the shape of a horizontally arranged strip, and the groove depth direction of the branch fixing through groove is parallel to the plate length direction of the tool fixing finger.

[0009] Furthermore, a through hole connecting the branch fixing groove and penetrating the tool fixing finger is provided on the end of the tool fixing finger, and a through hole is provided on the blade corresponding to the through hole, and a bolt passing through the through hole is installed in the through hole, and the bolt head of the bolt abuts against one side plate of the tool fixing finger, and the threaded end of the bolt extends through the through hole, and a nut is screwed on the protruding end, and the nut abuts against the other side plate of the tool fixing finger.

[0010] Furthermore, a chamfer is provided on the edge of the slot of the branch fixing slot.

[0011] Furthermore, the tool fixing handle is coated with a wear-resistant layer.

[0012] Furthermore, the handle is covered with a foam layer.

[0013] Furthermore, a cushion block is sandwiched between the blades on one side of the groove wall of the branch fixed through groove, and a cushion block hole is provided on the cushion block corresponding to the bolt.

[0014] Compared with the prior art, the present invention has the following beneficial effects: reasonable design, easy use, can effectively clean the disc shear blade and the blade surface of aluminum and slight rust, etc., ensure the good quality and stability of the shearing edge, reduce equipment failures, and facilitate professional production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 for Figure 1 AA cross-sectional structure usage diagram

[0017] Figure 3 for Figure 2 Enlarged structural diagram at B in the middle.

[0018] In the figure: 1-tool fixing handle; 2-blade; 3-handle; 4-tool fixing plate; 5-tool fixing finger; 6-branch fixing slot; 8-through hole; 9-through hole; 10-bolt; 11-nut; 12-chamfer; 14-foam layer; 15-pad; 16-pad hole. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0020] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0021] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0022] like Figure 1-3 As shown, a tool for cleaning aluminum stuck on a disc knife comprises a tool fixing handle 1, a blade 2 is installed on one end of the tool fixing handle, the tool fixing handle comprises a handle 3, a tool fixing disk 4 is installed on one end of the handle, the blade is installed on the side of the tool fixing disk away from the handle, when in use, the handle is held by hand, and the blade is driven by the handle to scrape the aluminum stuck on the cutting edge and the knife surface of the disc, and the aluminum stuck and the slight rust are scraped off to ensure that the cutting edge and the knife surface of the disc are smooth.

[0023] In this embodiment, for the sake of reasonable design, the body of the tool fixing disk is arc-shaped, that is, the body of the tool fixing disk has a small curvature, which is convenient for scraping off sticky aluminum and slight rust, and the blade can better fit the cleaning disc cutting edge and knife surface. A plurality of tool fixing fingers 5 for fixing the blade are spaced apart on the side of the tool fixing disk away from the handle, and there are gaps between the tool fixing fingers, which facilitate the removal of the blade when replacing the blade.

[0024] In this embodiment, in order to achieve the fixation of the blade, a horizontal branch fixing groove 6 is provided at the middle of the end of the tool fixing finger, and the branch fixing grooves of each tool fixing finger are on the same horizontal plane. The branch fixing grooves of each tool fixing finger constitute a tool fixing groove for fixing the tool, and the blade is fixed in the tool fixing groove. More specifically, the tool fixing finger is in the shape of a horizontally arranged strip, and the groove depth direction of the branch fixing groove is parallel to the plate length direction of the tool fixing finger, which facilitates the installation of the blade.

[0025] In this embodiment, in order to achieve a specific connection and fixation between the blade and the tool fixing groove, a through hole 8 connecting the branch fixing groove and penetrating the tool fixing finger is opened on the end of the tool fixing finger, and a through hole 9 is set on the blade corresponding to the through hole. A bolt 10 passing through the through hole is installed in the through hole, and the bolt head of the bolt abuts against one side plate of the tool fixing finger, and the threaded end of the bolt extends through the through hole. A nut 11 is screwed on the protruding end, and the nut abuts against the other side plate of the tool fixing finger. The blade is locked in the branch fixing groove by the cooperation of the bolt and the nut. Due to the presence of multiple branch fixing grooves, the overall connection is stable.

[0026] In this embodiment, in order to facilitate the blade to enter the branch fixing through slot, a chamfer 12 is provided on the notch edge of the branch fixing through slot.

[0027] In this embodiment, the outside of the tool fixing handle is coated with a wear-resistant layer. The tool fixing handle can be made of beech wood, because the texture and hardness of beech wood are relatively large. If an inappropriate blade is used, it is easy to cause breakage and cuts. Of course, it can also be made of other materials. At the same time, the wear-resistant layer can be an existing wear-resistant wood paint, or other coatings with similar functions.

[0028] In this embodiment, in order to facilitate hand holding and avoid injuries caused by friction between the operator's hand and the handle, the handle is covered with a foam layer 14.

[0029] In this embodiment, in order to prevent the installed blade from shaking, a cushion block 15 is sandwiched between the blades on one side of the groove wall of the branch fixing through groove, and a cushion block hole 16 is provided on the cushion block corresponding to the bolt.

[0030] Unless otherwise stated, any technical solution disclosed in the above utility model, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any technician in the field should understand that the preferred numerical range is only a numerical value with a more obvious technical effect or representative value among many feasible numerical values. Since there are too many numerical values ​​to be exhaustive, the utility model discloses only some numerical values ​​to illustrate the technical solution of the utility model, and the numerical values ​​listed above should not constitute a limitation on the scope of protection of the utility model.

[0031] If the words "first", "second" and so on are used in this article to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of description to distinguish the components. Unless otherwise stated, the above words have no special meaning.

[0032] If the present invention discloses or involves components or structures that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except when it is obviously impossible to use an one-piece molding process).

[0033] In addition, the orientations or positional relationships indicated by terms such as "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", and "outside" used in any of the technical solutions disclosed in the above-mentioned utility model are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this patent, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent. Unless otherwise stated, the terms used to indicate shapes used in any of the technical solutions disclosed in the above-mentioned utility model include shapes that are approximate, similar or close to them.

[0034] Any component provided by the utility model can be assembled from multiple separate components, or can be a separate component manufactured by an integrated molding process.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A tool for cleaning aluminum stuck on a disc knife, characterized by: The utility model comprises a tool fixing handle, one end of which is provided with a blade, the tool fixing handle comprises a handle, one end of which is provided with a tool fixing disk, and the blade is installed on a side of the tool fixing disk away from the handle.

2. The tool for cleaning aluminum stuck on a disc knife according to claim 1, characterized in that; The body of the tool fixing disk is arc-shaped, and a plurality of tool fixing fingers for fixing the blade are spaced apart on a side of the tool fixing disk away from the handle.

3. The tool for cleaning aluminum stuck on a disc knife according to claim 2, characterized in that; A horizontal branch fixing groove begins to be formed at the middle of the end of the tool fixing finger. The branch fixing grooves of each tool fixing finger are on the same horizontal plane. The branch fixing grooves of each tool fixing finger constitute a tool fixing groove for fixing the tool.

4. The tool for cleaning aluminum stuck on a disc knife according to claim 3, characterized in that; The tool fixing finger is in the shape of a horizontally arranged strip plate, and the groove depth direction of the branch fixing through groove is parallel to the plate length direction of the tool fixing finger.

5. The tool for cleaning aluminum stuck on a disc knife according to claim 3, characterized in that; A through hole connecting the branch fixing groove and penetrating the tool fixing finger is provided on the end of the tool fixing finger, and a through hole is provided on the blade corresponding to the through hole, and a bolt passing through the through hole is installed in the through hole, and the bolt head of the bolt abuts against one side plate of the tool fixing finger, and the threaded end of the bolt extends through the through hole, and a nut is screwed on the protruding end, and the nut abuts against the other side plate of the tool fixing finger.

6. The tool for cleaning aluminum stuck on a disc knife according to claim 3, characterized in that; The notch edge of the branch fixing through slot is provided with a chamfer.

7. The tool for cleaning aluminum stuck on a disc knife according to claim 1, characterized in that; The tool fixing handle is coated with a wear-resistant layer.

8. The tool for cleaning aluminum stuck on a disc knife according to claim 1, characterized in that; The handle is covered with a foam layer.

9. The tool for cleaning aluminum stuck on a disc knife according to claim 3, characterized in that; A cushion block is sandwiched between the blades on one side of the slot wall of the branch fixed through slot, and a cushion block hole is arranged on the cushion block corresponding to the bolt.