ZTA wear-resistant ceramic isostatic pressing forming device
By designing an automated static press forming device for ZTA wear-resistant ceramics, the problem of personnel assistance in mold lifting in the prior art is solved, and the automatic feeding and removal of molds is realized, reducing personnel work strength and improving usage efficiency.
Patent Information
- Application Number
- CN202420883448.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-26
AI Technical Summary
In the prior art, ZTA wear-resistant ceramics need to be lifted with cranes and personnel assistance during cold isostatic pressing, which increases the working strength of personnel.
A ZTA wear-resistant ceramic isostatic molding device is designed, including a base, a cylinder, a hydraulic rod, a moving assembly and a pressurized assembly. Through the expansion and contraction of the hydraulic rod and the driving of the motor, the automatic lifting and moving of the mold, the opening and closing of the cover, and the automatic feeding and removal of the mold is realized.
The entire mold pickup process does not require personnel assistance, which reduces the work intensity of staff and improves the efficiency of the device.
Smart Images

Figure CN222571116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic processing, in particular to a ZTA wear-resistant ceramic isostatic pressing device. Background Art
[0002] Ceramic static pressing is one of the methods for preparing high-performance ceramic materials. By applying pressure in a high-temperature and high-pressure environment, ceramic powder forms a bond between particles, thereby obtaining high-density ceramic products. This method can be used to prepare a variety of ceramic materials, such as aluminum oxide, zirconium oxide, titanium oxide, etc. Static pressing technology can improve the density and mechanical properties of ceramic products, making them have excellent wear resistance, corrosion resistance, high-temperature stability and other characteristics. Ceramic static pressing is widely used in aerospace, automotive, electronics, energy and other fields.
[0003] In the prior art, ZTA tough ceramic is a new material with excellent performance and broad application prospects. ZTA, also known as alumina-zirconia composite ceramics, is a composite material composed of two ceramic phases, alumina and zirconia. During the cold isostatic pressing process, the powder raw material needs to be evenly poured into the mold, and after vibration compaction, it is sealed and placed in the pressurized cylinder. However, since the pressurized cylinder is large in size and its height is equivalent to that of an adult, the mold needs to be lifted by a crane during the placement process. During the entire lifting process, personnel support and guidance are required so that it is in the center of the cylinder, which increases the work intensity of the personnel. Utility Model Content
[0004] The utility model aims to solve the problem in the prior art that during the process of hoisting the mold with the help of a crane, personnel assistance is required to support and guide the mold, which increases the work intensity of the personnel, and proposes a ZTA wear-resistant ceramic isostatic pressing molding device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a ZTA wear-resistant ceramic isostatic pressing forming device, comprising: a base, a cylinder body is fixedly connected to the top of the base near the center, a second hydraulic rod is symmetrically fixedly connected to the top of the base near the center, the telescopic ends of the two second hydraulic rods are fixedly connected to a moving component, and a pressurizing component is arranged at the bottom of the moving component; a moving component, the moving component comprises a mounting frame, the mounting frame is fixedly connected to the telescopic ends of the two second hydraulic rods, a motor is fixedly connected to the rear surface of the mounting frame, the output end of the motor rotates through the rear surface of the mounting frame, a threaded rod is fixedly connected to the output end of the motor, the outer surface of the threaded rod is rotatably connected to the inner surface wall of the mounting frame at a position away from the motor, the outer surface of the threaded rod is threadedly rotatably connected to an internal thread block, the bottom of the internal thread block is fixedly connected to a moving block, the outer surface of the threaded rod is fixedly connected to a limiting block near the rear surface of the internal thread block, and the limiting block is matched with the internal thread block.
[0006] Preferably, the pressurizing assembly includes a connecting plate, which is fixedly connected to the bottom of the moving block, and the bottom of the connecting plate is symmetrically fixedly connected with connecting rods, and the bottoms of two connecting rods are fixedly connected with a placement plate, and a first hydraulic rod is fixedly connected at the center of the bottom of the connecting plate, and the telescopic end of the first hydraulic rod is fixedly connected with a sealing cover, and the sealing cover is matched with the cylinder body.
[0007] Preferably, a first sealing ring is provided on the outer surface of the cover close to the bottom side, and the outer surface of the first sealing ring is in contact with the inner surface of the cylinder body.
[0008] Preferably, a sliding sleeve is symmetrically fixedly connected to the inner surface of the sealing cover, and the inner surfaces of the two sliding sleeves are slidably connected to the outer surfaces of the two connecting rods.
[0009] A second sealing ring is respectively arranged at the bottom of the two sliding sleeves, and the second sealing ring is matched with the connecting rod.
[0010] Preferably, a groove is provided on the top of the placement plate, and the groove is circular.
[0011] Preferably, the top of the base is fixedly connected with a fixed sleeve near the four corners, the inner surfaces of the plurality of fixed sleeves are respectively slidably connected with fixed slide rods, and the tops of the plurality of fixed slide rods are fixedly connected with the bottom of the mounting frame.
[0012] Preferably, fixing rods are symmetrically fixedly connected between the inner surfaces of the mounting frames, and the outer surfaces of the two fixing rods are slidably connected to the inner surface of the moving block.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, when in use, the telescopic ends of the two second hydraulic rods are synchronously extended and retracted, driving the mounting frame to move up and down, playing a lifting role. Through the coordinated use of the moving assembly, the output end of the motor rotates forward and reversely, which will cause the moving block to move forward and backward along the two fixed rods, playing a moving role. Through the coordinated use of the pressurizing assembly, during the extension and retraction process of the telescopic end of the first hydraulic rod, the cover will slide up and down along the two connecting rods, playing an opening and closing role of the cylinder body. Through the lifting and lowering of the mounting frame, the movement of the moving block and the opening and closing of the cover, the mold containing the ZAT wear-resistant ceramic ingredients only needs to be placed on the top of the placement plate to automatically send the mold into the cylinder body. Similarly, the mold can be automatically taken out of the cylinder body. The entire taking process does not require the assistance, intervention and guidance of personnel, which reduces the work intensity of the staff.
[0015] 2. In the utility model, when in use, a circular groove is provided at the top center of the placement plate, so that the mold can be quickly positioned, and it is easier to place it at the center of the placement plate, thereby improving the use effect of the ZTA wear-resistant ceramic isostatic pressing molding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of a ZTA wear-resistant ceramic isostatic pressing device is proposed for the utility model;
[0017] Figure 2 The utility model provides a schematic diagram of the structure of a moving component of a ZTA wear-resistant ceramic isostatic pressing device;
[0018] Figure 3 A schematic diagram of the structure of a pressurizing component of a ZTA wear-resistant ceramic isostatic pressing device is proposed for the utility model;
[0019] Figure 4 A schematic diagram of a cover structure of a ZTA wear-resistant ceramic isostatic pressing device is proposed for the utility model;
[0020] Figure 5 The utility model provides a schematic diagram of the placement plate structure of a ZTA wear-resistant ceramic isostatic pressing forming device.
[0021] Legend: 1. Base; 2. Fixed sleeve; 3. Fixed slide rod; 4. Cylinder body; 5. Moving assembly; 501. Mounting frame; 502. Motor; 503. Moving block; 504. Fixed rod; 505. Internal thread block; 506. Threaded rod; 507. Limit block; 6. Pressurizing assembly; 601. Connecting plate; 602. First hydraulic rod; 603. Cover; 604. Connecting rod; 605. First sealing ring; 606. Sliding sleeve; 607. Second sealing ring; 608. Placement plate; 609. Groove; 7. Second hydraulic rod. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0024] Embodiment 1, as Figure 1-Figure 5 As shown, the utility model provides a ZTA wear-resistant ceramic isostatic pressing molding device, comprising: a base 1, a cylinder body 4 is fixedly connected to the top of the base 1 near the center, a second hydraulic rod 7 is symmetrically fixedly connected to the top of the base 1 near the center, the telescopic ends of the two second hydraulic rods 7 are fixedly connected to a moving assembly 5, and a pressurizing assembly 6 is arranged at the bottom of the moving assembly 5; the moving assembly 5, the moving assembly 5 includes a mounting frame 501, the mounting frame 501 is fixedly connected to the telescopic ends of the two second hydraulic rods 7, and the rear surface of the mounting frame 501 A motor 502 is fixedly connected, and the output end of the motor 502 rotates and penetrates the rear surface of the mounting frame 501. The output end of the motor 502 is fixedly connected to a threaded rod 506. The outer surface of the threaded rod 506 is rotatably connected to the inner surface wall of the mounting frame 501 at a position away from the motor 502. The outer surface of the threaded rod 506 is threadedly rotatably connected to an internal thread block 505. The bottom of the internal thread block 505 is fixedly connected to a moving block 503. The outer surface of the threaded rod 506 is fixedly connected to a position near the rear surface of the internal thread block 505. A limiting block 507 The limit block 507 is matched with the internal thread block 505, and the pressurizing assembly 6 includes a connecting plate 601, which is fixedly connected to the bottom of the moving block 503, and the bottom of the connecting plate 601 is symmetrically fixedly connected with a connecting rod 604, and the bottoms of the two connecting rods 604 are fixedly connected with a placement plate 608, and the center of the bottom of the connecting plate 601 is fixedly connected with a first hydraulic rod 602, and the telescopic end of the first hydraulic rod 602 is fixedly connected with a cover 603, and the cover 603 is matched with the cylinder body 4, and the inner The surface is symmetrically fixedly connected with a sliding sleeve 606, the inner surfaces of the two sliding sleeves 606 are slidably connected to the outer surfaces of the two connecting rods 604, the top of the base 1 near the four corners is fixedly connected with a fixed sleeve 2, the inner surfaces of the multiple fixed sleeves 2 are respectively slidably connected with fixed sliding rods 3, the tops of the multiple fixed sliding rods 3 are fixedly connected to the bottom of the mounting frame 501, the inner surfaces of the mounting frame 501 are symmetrically fixedly connected with fixed rods 504, and the outer surfaces of the two fixed rods 504 are slidably connected to the inner surface of the moving block 503.
[0025] The effect achieved by the entire embodiment 1 is that when the ZTA wear-resistant ceramic isostatic pressing molding device is used, the initial position of the placement plate 608 is at the top of the base 1, located on the front side of the cylinder body 4. After the staff places the mold containing the ZTA wear-resistant ceramic powder blank on the top of its placement plate 608, the two second hydraulic rods 7 are started synchronously, and the telescopic ends of the two second hydraulic rods 7 extend upward, driving the mounting frame 501 to move upward, and the mounting frame 501 slides in the corresponding fixed sleeve 2 through a plurality of connected fixed slide bars 3, which plays a role in limiting the position. When the mounting bracket 501 is moved up to a suitable height, the placement plate 608 is higher than the top of the cylinder body 4, and the motor 502 is started. The output end of the motor 502 drives the threaded rod 506 to rotate clockwise in the inner wall of the mounting bracket 501, and the internal thread block 505 drives the moving block 503 to move backward on the outer surface of the two fixed rods 504 until the internal thread block 505 stops after contacting the limit block 507. The limit block 507 plays a positioning role. At this time, the bottom of the pressurizing component 6 is suspended from the top of the cylinder body 4, and the placement plate 608 is The center of the cylinder body 4 is aligned, and the two second hydraulic rods 7 are started synchronously again to reset their two telescopic ends and move downward. The overall synchronous downward movement of the mounting frame 501 will drive the pressurizing assembly 6 to move into the cylinder body 4, and the placement plate 608 and the mold placed on the top of it will penetrate into the cylinder body 4. The liquid in the cylinder body 4 will immerse the mold, and then the first hydraulic rod 602 is started, and its telescopic end extends outward to push the cover 603, and the cover 603 will slide down on the outer surface of the two connecting rods 604 through the two sliding sleeves 606. During the continuous downward movement of the cover 603, the liquid inside the cylinder body 4 will be pressurized. Due to the incompressible nature of liquids and other media, the rubber material mold in the liquid will be subjected to the pressure transmitted in all directions by the liquid, which acts on the ZTA wear-resistant ceramic powder blank inside it, so that its internal molecules are tightly combined. After waiting for a long time under the continuous static pressure, the production of the ZTA wear-resistant ceramic blank is completed. The removal of the mold only needs to reverse the above operation. The entire taking process does not require the assistance, intervention and guidance of personnel, which reduces the workload of the staff.
[0026] Embodiment 2, as Figure 1-Figure 5 As shown, a first sealing ring 605 is arranged on the outer surface of the cover 603 near the bottom side, and the outer surface of the first sealing ring 605 is in contact with the inner surface of the cylinder body 4. Second sealing rings 607 are arranged at the bottom of the two sleeves 606 respectively, and the second sealing rings 607 are matched with the connecting rod 604. A groove 609 is provided on the top of the placement plate 608, and the groove 609 is circular.
[0027] The effect achieved by the entire embodiment 2 is that, when in use, by arranging a first sealing ring 605 on the outer surface of the cover 603, the cylinder body 4 is sealed when the cover 603 moves down in the cylinder body 4, and the second sealing ring 607 arranged at the bottom of the two sliding sleeves 606 seals the connection between the cover 603 and the connecting rod 604. The circular groove 609 arranged at the center of the top of the placement plate 608 plays a role in quickly positioning the mold, making it easier to place it at the center of the placement plate 608, thereby improving the use effect of the ZTA wear-resistant ceramic isostatic pressing molding device.
[0028] Working principle: When the ZTA wear-resistant ceramic isostatic pressing device is used, the initial position of the placement plate 608 is at the top of the base 1, located on the front side of the cylinder body 4. After the staff places the mold containing the ZTA wear-resistant ceramic powder blank on the top of its placement plate 608, the two second hydraulic rods 7 are started synchronously. The telescopic ends of the two second hydraulic rods 7 extend upward, driving the mounting frame 501 to move up. The mounting frame 501 slides in the corresponding fixed sleeve 2 through a plurality of connected fixed slide bars 3, which plays a limiting role. When the mounting frame 501 moves up to a suitable height, the placement plate 608 is higher than the top of the cylinder body 4, and the motor 502 is started. The output end of 2 drives the threaded rod 506 to rotate clockwise in the inner wall of the mounting frame 501, and the internal thread block 505 drives the moving block 503 to move backward on the outer surface of the two fixed rods 504 until the internal thread block 505 stops after hitting the limit block 507. The limit block 507 plays a positioning role. At this time, the bottom of the pressurizing component 6 is suspended on the top of the cylinder body 4, and the placement plate 608 is aligned with the center of the cylinder body 4. The two second hydraulic rods 7 are started synchronously again to reset their two telescopic ends and move downward. The overall synchronous downward movement of the mounting frame 501 will drive the pressurizing component 6 to move into the cylinder body 4, and the placement plate 608 and the mold placed on the top of it will go deep into the cylinder body 4 The liquid in the cylinder 4 will immerse the mold, and then the first hydraulic rod 602 will be started, and its telescopic end will extend outward to push the cover 603, and the cover 603 will slide down on the outer surfaces of the two connecting rods 604 through the two sliding sleeves 606. During the continuous downward movement of the cover 603, the liquid inside the cylinder 4 will be pressurized. Due to the incompressible nature of liquids and other media, the rubber material mold in the liquid will be subjected to the pressure transmitted in all directions by the liquid, which acts on the ZTA wear-resistant ceramic powder blank inside it, so that the internal molecules are tightly combined. After waiting for a long time under the continuous static pressure, the production of the ZTA wear-resistant ceramic blank is completed, and the mold The removal of the tool only requires the reverse operation. The entire removal process does not require the assistance of personnel, intervention and guidance, which reduces the workload of the staff. By setting a first sealing ring 605 on the outer surface of the cover 603, the cover 603 can seal the cylinder body 4 when it moves down in the cylinder body 4. The second sealing ring 607 set at the bottom of the two sliding sleeves 606 seals the connection between the cover 603 and the connecting rod 604. The circular groove 609 set at the center of the top of the placement plate 608 can quickly position the mold, making it easier to place it at the center of the placement plate 608, thereby improving the use effect of the ZTA wear-resistant ceramic isostatic pressing molding device.
[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A ZTA wear-resistant ceramic isostatic pressing device, characterized in that: include: A base (1), wherein a cylinder body (4) is fixedly connected to the top of the base (1) near the center, and second hydraulic rods (7) are symmetrically fixedly connected to the top of the base (1) near the center, and the telescopic ends of the two second hydraulic rods (7) are fixedly connected to a moving assembly (5), and a pressurizing assembly (6) is arranged at the bottom of the moving assembly (5); A moving assembly (5), the moving assembly (5) comprising a mounting frame (501), the mounting frame (501) being fixedly connected to the telescopic ends of two second hydraulic rods (7), the rear surface of the mounting frame (501) being fixedly connected to a motor (502), the output end of the motor (502) being rotatably connected to the rear surface of the mounting frame (501), the output end of the motor (502) being fixedly connected to a threaded rod (506), the outer surface of the threaded rod (506) being rotatably connected to the inner surface wall of the mounting frame (501) at a position away from the motor (502), the outer surface of the threaded rod (506) being threadably rotatably connected to an internal thread block (505), the bottom of the internal thread block (505) being fixedly connected to a moving block (503), the outer surface of the threaded rod (506) being close to the rear surface of the internal thread block (505) being fixedly connected to a limiting block (507), the limiting block (507) being arranged in a matching manner with the internal thread block (505).
2. The ZTA wear-resistant ceramic isostatic pressing device according to claim 1, characterized in that: The pressurizing assembly (6) comprises a connecting plate (601), wherein the connecting plate (601) is fixedly connected to the bottom of the moving block (503), the bottom of the connecting plate (601) is symmetrically fixedly connected to connecting rods (604), the bottoms of the two connecting rods (604) are both fixedly connected to a placement plate (608), a first hydraulic rod (602) is fixedly connected to the center of the bottom of the connecting plate (601), a cover (603) is fixedly connected to the telescopic end of the first hydraulic rod (602), and the cover (603) is matched with the cylinder body (4).
3. The ZTA wear-resistant ceramic isostatic pressing device according to claim 2, characterized in that: A first sealing ring (605) is provided on the outer surface of the sealing cover (603) near the bottom side, and the outer surface of the first sealing ring (605) is in contact with the inner surface of the cylinder body (4).
4. The ZTA wear-resistant ceramic isostatic pressing device according to claim 3, characterized in that: The inner surface of the sealing cover (603) is symmetrically fixedly connected with a sliding sleeve (606), and the inner surfaces of the two sliding sleeves (606) are slidably connected to the outer surfaces of the two connecting rods (604).
5. The ZTA wear-resistant ceramic isostatic pressing device according to claim 4, characterized in that: A second sealing ring (607) is respectively arranged at the bottom of the two sliding sleeves (606), and the second sealing ring (607) is matched with the connecting rod (604).
6. The ZTA wear-resistant ceramic isostatic pressing device according to claim 5, characterized in that: The top of the placement plate (608) is provided with a groove (609), and the groove (609) is circular.
7. The ZTA wear-resistant ceramic isostatic pressing device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to fixed sleeves (2) near the four corners, and the inner surfaces of the plurality of fixed sleeves (2) are slidably connected to fixed slide bars (3), and the tops of the plurality of fixed slide bars (3) are fixedly connected to the bottom of the mounting frame (501).
8. The ZTA wear-resistant ceramic isostatic pressing device according to claim 1, characterized in that: Fixed rods (504) are symmetrically fixedly connected between the inner surfaces of the mounting frames (501), and the outer surfaces of the two fixed rods (504) are slidably connected to the inner surface of the moving block (503).