Part shaping equipment

By designing part shaping equipment, using robotic arms and side-by-side positioning of the shaping mechanism, the problems of low efficiency and long cooling time during injection molding are solved, and efficient mass production is achieved.

CN222571651UActive Publication Date: 2025-03-07SHANGHAI GOOD FAITH ICEST
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Patent Information

Application Number
CN202420629858.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-03-07
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

During the plastic shaping of existing injection molded parts, manual movement and plastic shaping are required, which is inefficient and has a long natural cooling time, making it difficult to meet the needs of mass production.

Method used

A part shaping equipment is designed, including a rack, mounting box, positioning components, shaping components and cooling parts. The parts are positioned, shaved and cooled through external robotic arms, and continuous processing is achieved using a side-by-side positioning and shaping mechanism.

Benefits of technology

It improves the efficiency of parts shaping and mass production capacity, reduces manual operations, shortens cooling time, and adapts to the needs of industrial mass production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222571651U_ABST
Patent Text Reader

Abstract

The utility model relates to part shaping equipment which comprises a rack and an installation box, the installation box is installed on the rack, a positioning assembly is installed in the installation box, a shaping assembly used for shaping parts is further arranged in the installation box, a cooling piece used for cooling the parts is arranged on the rack, and the cooling piece is arranged on the rack. The positioning assembly and the shaping assembly form a set of positioning and shaping mechanism, and two sets of positioning and shaping mechanisms are arranged on the mounting box side by side. The device has the effect of facilitating batch shaping.
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Description

Technical Field

[0001] The present application relates to the technical field of injection molded parts shaping, and in particular to a parts shaping device. Background Art

[0002] Injection molding is a commonly used method for producing industrial products. Usually, the material is heated and then injected into the corresponding mold for molding, thereby completing the production of the product.

[0003] However, the injection molded product still has residual heat inside after demolding. Due to the limitations of materials and structures, it is inevitable that there will be deformation after molding. Figure 4 As shown, it includes a part body 80. For this kind of part, in order to improve the quality rate of the part, it is necessary to shape the part. The traditional shaping process requires manual movement of the part and placing the part on the shaping equipment. The staff then uses the shaping equipment to shape the part. After the shaping of the part is completed, the part is removed and placed in the outside for natural cooling, thereby completing the shaping process of the part. However, in this processing process, the staff needs to move the part and shape it by themselves, and then remove it after shaping to process the next part. However, this method has a low shaping efficiency, and natural cooling takes a long time, which is not conducive to mass production. Utility Model Content

[0004] In order to facilitate batch shaping, the present application provides a parts shaping device.

[0005] The present application provides a parts shaping device, which adopts the following technical solution:

[0006] A parts shaping device comprises a frame and an installation box, wherein the installation box is installed on the frame, a positioning assembly is installed in the installation box, a shaping assembly for shaping parts is also arranged in the installation box, a cooling element for cooling parts is arranged on the frame, the positioning assembly and the shaping assembly constitute a set of positioning and shaping mechanisms, and two sets of positioning and shaping mechanisms are arranged side by side on the installation box.

[0007] By adopting the above technical scheme, the injection molded parts are clamped by an external robot arm and moved to the positioning assembly, so that the parts are positioned in the installation box, the positioned parts are shaped by the shaping equipment, and after the shaping is completed, they are cooled by the cooling part. Since two sets of positioning and shaping mechanisms are arranged side by side, when in use, one set of positioning and shaping mechanism installed parts can be shaped and cooled by the external robot arm first, and then the other set of positioning and shaping mechanism installed parts can be shaped and cooled by the robot arm. At this time, the parts installed earlier have been cooled, and the blanking is taken out by the external robot arm, and then reinstalled for processing, so that the external robot arm works continuously and continuously shapes the parts, which is convenient for batch shaping processing.

[0008] Preferably, the positioning assembly includes a first positioning rod installed in the installation box, a second positioning rod installed in the installation box, and a third positioning rod installed in the installation box.

[0009] By adopting the above technical solution and setting the first positioning rod, the second positioning rod and the third positioning rod, when a part needs to be positioned and installed, the first positioning rod, the second positioning rod and the third positioning rod will penetrate and be inserted into the part to position and install the part, thereby realizing the positioning and installation of the part.

[0010] Preferably, the shaping assembly includes a first connecting plate slidably set on the installation box, a first shaping tooth installed on the first connecting plate, a second connecting plate slidably set on the installation box, a second shaping tooth installed on the second connecting plate, and a driving member arranged between the first connecting plate and the second connecting plate, the driving member is used to drive the first connecting plate and the second connecting plate to move, and a limiting member for limiting the moving distance of the first connecting plate and the second connecting plate is also arranged in the installation box.

[0011] By adopting the above technical solution, after the part is positioned and installed, the driving member drives the first connecting plate and the second connecting plate to move and abut against the limiting member, and the first shaping tooth and the second shaping tooth move and insert into the part to shape the part, thereby realizing the shaping of the part.

[0012] Preferably, the driving member is a movable cylinder mounted on the second connecting plate, and a piston rod of the movable cylinder is fixedly connected to the first connecting plate.

[0013] By adopting the above technical solution, the mobile cylinder is connected to the external air circuit. Through the setting of the mobile cylinder, when it is necessary to drive the first connecting plate and the second connecting plate to move, the mobile cylinder is started, and the piston rod of the mobile cylinder is extended to push the first connecting plate and the second connecting plate to move. However, the movement of the first connecting plate and the second connecting plate is restricted by the installation box and the limit member, and can only be moved to the specified position.

[0014] Preferably, the limiting member is a limiting frame installed in the installation box.

[0015] By adopting the above technical solution and setting the limit frame, when the first connecting plate and the second connecting plate move towards each other, as the first connecting plate and the second connecting plate move, both the first connecting plate and the second connecting plate will abut against the limit frame for limit.

[0016] Preferably, the cooling element is a fan installed on the rack.

[0017] By adopting the above technical solution, through the setting of the fan, the fan is electrically connected to the external power supply, and the fan is used to dissipate heat and cool the inside of the installation box, effectively cooling the parts installed in the installation box and effectively removing the waste heat of the parts.

[0018] Preferably, a mounting seat is installed on the frame, a slide rail is installed on the mounting seat, a material discharge tray is arranged on the slide rail, a rotating part for driving the material discharge tray to rotate is arranged on the mounting seat, a connecting block is also slidably connected to the mounting seat, a lifting cylinder is installed on the connecting block, a lever is installed on the piston rod of the lifting cylinder, a pushing cylinder for driving the connecting block to move is installed on the mounting seat, and the piston rod of the pushing cylinder is connected to the connecting block.

[0019] By adopting the above technical solution, when the parts are cooled, the parts are removed from the positioning assembly by the robotic arm and then moved to the unloading tray. The unloading tray rotates under the action of the rotating part, pushing the cylinder to start, pushing the piston rod of the cylinder to extend, pushing the connecting block to move, lifting the cylinder to start, and adjusting the height of the lever so that the lever can push the parts when moving, so that the parts are moved out of the unloading tray and slide along the slide rail, thereby unloading the parts and realizing the automatic unloading of parts.

[0020] Preferably, the rotating member is a rotary cylinder.

[0021] By adopting the above technical solution, through the setting of the rotating cylinder, the rotating cylinder is connected to the external air pipeline. When the material tray needs to be rotated, the rotating cylinder is started to rotate the material tray, thereby realizing the rotation of the material tray.

[0022] In summary, the present application includes at least one of the following beneficial technical effects:

[0023] 1. Through the setting of positioning components, shaping components and cooling parts, the parts are moved and placed at the positioning components by the external robot arm for positioning, and then shaped by the shaping component and cooled by the cooling component. The shaping and cooling process can be completed at the same station, and two rows of positioning shaping mechanisms are set on the installation box at the same time, so that when the external robot arm installs the parts on one side, the parts on the other side are shaped and cooled at the same time, so that the parts are continuously processed, which is convenient for batch shaping processing;

[0024] 2. Through the setting of slide rails, unloading trays and levers, after the parts are processed, the parts are moved and placed on the unloading tray by an external robotic arm, and the parts are pushed into the slide rails for unloading by the lever, so that the parts are automatically unloaded, which is convenient for the automated processing of parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is an axonometric diagram mainly showing the overall structure in the embodiment of the present application;

[0026] Figure 2 It is an axonometric schematic diagram mainly showing the structure of the fan in the embodiment of the present application;

[0027] Figure 3 It is an axonometric diagram mainly showing the structure of the shaping component in the embodiment of the present application;

[0028] Figure 4 It is an axonometric diagram mainly showing the structure of the part body in the background technology of this application.

[0029] Figure numerals: 1. frame; 2. installation box; 3. positioning assembly; 31. first positioning rod; 32. second positioning rod; 33. third positioning rod; 4. shaping assembly; 41. first connecting plate; 42. first shaping tooth; 43. second connecting plate; 44. second shaping tooth; 45. driving member; 5. cooling member; 6. limiting frame; 7. fan; 8. mounting seat; 9. slide rail; 10. unloading tray; 20. rotating member; 30. connecting block; 40. lifting cylinder; 50. lever; 60. pushing cylinder; 70. rotating cylinder; 80. part body. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1 -Attached Figure 3 This application is described in further detail.

[0031] The embodiment of the present application discloses a parts shaping device.

[0032] like Figure 1 , Figure 2 , Figure 3As shown, a part shaping equipment includes a frame 1 and an installation box 2, the installation box 2 is installed on the frame 1, and two installation spaces arranged side by side are opened in the installation box 2, and a positioning component 3 and a shaping component 4 are installed in each installation space. The positioning component 3 and the shaping component 4 in one installation space together constitute a set of positioning and shaping mechanisms for processing parts. The positioning component 3 includes a first positioning rod 31, a second positioning rod 32, and a third positioning rod 33, wherein the first positioning rod 31, the second positioning rod 32, and the third positioning rod 33 are arranged side by side for inserting into the gap in the part to position the part. In this embodiment, a plurality of positioning components 3 are arranged side by side in one installation space, which is convenient for positioning multiple parts and batch operation.

[0033] like Figure 1 , Figure 2 , Figure 3As shown, the shaping component 4 includes a first connecting plate 41, a first shaping tooth 42, a second connecting plate 43, a second shaping tooth 44, and a driving member 45. The first connecting plate 41 and the second connecting plate 43 are both slidably connected in the installation box 2. The first connecting plate 41 and the second connecting plate 43 are relatively arranged. The first shaping tooth 42 is installed on the first connecting plate 41 by bolts, and the second shaping tooth 44 is installed on the second connecting plate 43 by bolts. In this embodiment, a plurality of the first shaping teeth 42 and the second shaping teeth 44 are provided, and the number is the same as the number of the positioning components 3. The first shaping tooth 42 and the second shaping tooth 44 are arranged opposite to each other, and are used to shape a part positioned by the positioning component 3. The driving member 45 is a moving cylinder installed on the second connecting plate 43. The piston rod of the moving cylinder is fixedly connected to the first connecting plate 41. In order to ensure the stability of the movement of the first connecting plate 41 and the second connecting plate 43, a plurality of moving cylinders are provided. The installation box 2 is also provided with a device for limiting the movement of the first connecting plate 41 and the second connecting plate 43. The limiter for the moving distance of the second connecting plate 43 is a limiter frame 6 installed inside the installation box 2. The limiter frame 6 is located between the first connecting plate 41 and the second connecting plate 43. When in use, the moving cylinder is started, and the piston rod of the moving cylinder is extended. The moving cylinder simultaneously pushes the first connecting plate 41 and the second connecting plate 43 to move synchronously. When the piston rod of the moving cylinder is extended to the maximum length, the first connecting plate 41 and the second connecting plate 43 are both abutted against the inner wall of the installation space for positioning, so that the first shaping tooth 42 and the second shaping tooth are far away from each other. The space at the positioning component 3 is avoided to facilitate the placement of parts on the positioning component 3. When the moving cylinder is started again, the piston rod of the moving cylinder contracts, and the moving cylinder will drive the first connecting plate 41 and the second connecting plate 43 to move synchronously at the same time. When the piston rod of the moving cylinder contracts to the minimum length, the first connecting plate 41 and the second connecting plate 43 are both abutted against the limit frame 6 for positioning, so that the first shaping tooth 42 and the second shaping tooth 44 are close to each other, and the first shaping tooth 42 and the second shaping tooth 44 are inserted into the parts for shaping.

[0034] like Figure 1 and 2 As shown, a cooling member 5 for cooling the parts is provided on the frame 1. The cooling member 5 is a fan 7 installed on the frame 1. The fan 7 is arranged opposite to the installation box 2 and blows air to the installation box 2 from the bottom side of the installation box 2, so that the parts positioned on the positioning assembly 3 can dissipate heat and cool down, thereby realizing the cooling of the parts.

[0035] like Figure 1 , Figure 2 , Figure 3As shown, a mounting seat 8 is installed on the frame 1, a slide rail 9 is installed on the mounting seat 8, a material tray 10 is arranged on the slide rail 9, a rotating member 20 for driving the material tray 10 to rotate is arranged on the mounting seat 8, the rotating member 20 is a rotating cylinder 70 fixedly installed on the mounting seat 8, the material tray 10 is fixedly installed on the rotating end of the rotating cylinder 70, a connecting block 30 is also slidably connected to the mounting seat 8, a lifting cylinder 40 is installed on the connecting block 30, a lever 50 is installed on the piston rod of the lifting cylinder 40, a pushing cylinder 60 for driving the connecting block 30 to move is also installed on the mounting seat 8, and the piston rod of the pushing cylinder 60 is fixedly installed on the lever 50. In this embodiment, There are two unloading trays 10 arranged at intervals, and an external robot arm synchronously grabs two parts and moves them, which increases work efficiency. During use, after the parts are shaped and cooled, the first connecting plate 41 and the second connecting plate 43 move away from each other, and the external robot arm grabs the parts and moves them to the unloading tray 10, and then the rotating cylinder 70 is started. The rotating cylinder 70 makes the unloading tray 10 rotate and align with the slide rail 9, and then the pushing cylinder 60 is started, driving the connecting block 30 to move, and the lifting cylinder 40 is also started, and the height of the lever 50 is adjusted so that the lever 50 can push the parts placed on the unloading tray 10 and move them to the slide rail 9, and unload the parts along the slide rail 9.

[0036] The implementation principle of the embodiment of the present application is as follows: when put into actual use, the part is clamped by an external robot arm and placed on the positioning assembly 3 for positioning, and then the moving cylinder is started, so that the first shaping tooth 42 and the second shaping tooth 44 move toward the part and shape the part, and the fan 7 continuously cools the part, thereby completing the shaping of the part. After the shaping is completed, the moving cylinder is started again, so that the first shaping tooth 42 and the second shaping tooth 44 are separated from the part, and the external robot arm takes out the part and places it on the unloading tray 10. After the placement is completed, the rotating cylinder 70 is started, so that the part can slide into the slide rail 9 along the unloading tray 10, and then the pushing cylinder 60 and the lifting cylinder 40 are started, so that the lever 50 pushes the part to slide into the slide rail 9 for unloading, thereby completing the shaping and unloading process of the part.

[0037] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A parts shaping device, characterized in that: The invention comprises a frame (1) and an installation box (2), wherein the installation box (2) is installed on the frame (1), a positioning assembly (3) is installed in the installation box (2), a shaping assembly (4) for shaping parts is also arranged in the installation box (2), a cooling member (5) for cooling parts is arranged on the frame (1), the positioning assembly (3) and the shaping assembly (4) constitute a set of positioning and shaping mechanisms, and two sets of positioning and shaping mechanisms are arranged side by side on the installation box (2).

2. A parts shaping device according to claim 1, characterized in that: The positioning assembly (3) comprises a first positioning rod (31) installed in the installation box (2), a second positioning rod (32) installed in the installation box (2), and a third positioning rod (33) installed in the installation box (2).

3. A parts shaping device according to claim 1, characterized in that: The shaping assembly (4) comprises a first connecting plate (41) slidably arranged on the installation box (2), a first shaping tooth (42) installed on the first connecting plate (41), a second connecting plate (43) slidably arranged on the installation box (2), a second shaping tooth (44) installed on the second connecting plate (43), and a driving member (45) arranged between the first connecting plate (41) and the second connecting plate (43), wherein the driving member (45) is used to drive the first connecting plate (41) and the second connecting plate (43) to move, and a limiting member for limiting the moving distance of the first connecting plate (41) and the second connecting plate (43) is also arranged in the installation box (2).

4. A parts shaping device according to claim 3, characterized in that: The driving member (45) is a movable cylinder installed on the second connecting plate (43), and the piston rod of the movable cylinder is fixedly connected to the first connecting plate (41).

5. A parts shaping device according to claim 3, characterized in that: The limiting member is a limiting frame (6) installed in the installation box (2).

6. A parts shaping device according to claim 1, characterized in that: The cooling element (5) is a fan (7) installed on the frame (1).

7. A parts shaping device according to claim 1, characterized in that: The frame (1) is provided with a mounting seat (8), a slide rail (9) is provided on the mounting seat (8), a material discharge tray (10) is provided on the slide rail (9), a rotating member (20) for driving the material discharge tray (10) to rotate is provided on the mounting seat (8), a connecting block (30) is also slidably connected to the mounting seat (8), a lifting cylinder (40) is provided on the connecting block (30), a shifting rod (50) is provided on the piston rod of the lifting cylinder (40), a pushing cylinder (60) for driving the connecting block (30) to move is provided on the mounting seat (8), and the piston rod of the pushing cylinder (60) is connected to the connecting block (30).

8. A parts shaping device according to claim 7, characterized in that: The rotating member (20) is a rotary cylinder (70).