Placement structure for temporary sampling inspection after nut tapping

By designing a nut placement structure including a base, placing box, baffle and discharge mechanism, the problem of cumbersome nut inspection is solved, and the process is simplified and efficiency is improved.

CN222572903UActive Publication Date: 2025-03-07JIAXING ZHANXIANG FORMING TECH CO LTD
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Patent Information

Application Number
CN202421296683.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-07
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

Nuts need to be inspected after processing, but due to the large quantity and small size, the existing inspection methods are cumbersome, time-consuming and labor-intensive, and the process is not simplified enough.

Method used

Design a placement structure for temporary sampling of nuts after tapping, including a base, placing box, multiple baffles and discharge mechanism. This structure divides the box into a plurality of second chambers, each chamber independently collects and randomly inspects nuts, and the nuts that pass the randomly inspected are discharged through the discharge mechanism.

Benefits of technology

The nut inspection process is simplified, the operation steps are reduced, the inspection efficiency is improved, and time and manpower is saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to nut processing, and discloses a placing structure for temporary sampling inspection after nut tapping, which comprises a base, a placing box body, a plurality of baffles and a discharging mechanism. Outlets of all the second cavities are in a closed state, and tapped nuts are directly collected; after a first number of nuts are collected, collection is paused, and a batch of nuts to be subjected to spot check are contained in each second cavity, specifically, a certain number of nuts are extracted from the nuts of each second cavity in sequence for spot check, and for the nuts qualified in spot check, outlets of the corresponding second cavities are switched to be in an open state; the discharging mechanism works, so that the nuts qualified in sampling inspection leave from an outlet of the second cavity; and after the nuts qualified in sampling inspection are discharged, the nuts unqualified in sampling inspection are also discharged. The method has the beneficial effects of simplifying the process, saving time and labor and improving the efficiency.
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Description

Technical Field

[0001] The utility model relates to nut processing, in particular to a placement structure for temporary sampling inspection after nut tapping. Background Art

[0002] After the nuts are tapped and the corresponding entire processing steps are completed, they are collected. After completing the processing steps, the nuts need to be inspected to ensure quality. Because the nuts are small in size and there are a lot of them, the workload of inspecting them one by one is too large, so the current inspection method generally adopts random inspection. Specifically, the nuts are divided into multiple small batches, and a certain number of nuts are sampled from each small batch for inspection. If the qualified rate of the inspected nuts meets the requirements, the nuts in this small batch are considered qualified, otherwise they are unqualified. The current inspection is to divide the nuts into multiple small batches for inspection after they are collected, which makes the operation process cumbersome, the process is not simplified enough, and it is time-consuming and labor-intensive. Utility Model Content

[0003] The present application provides a placement structure for temporary sampling of nuts after tapping, which can solve the problems raised in the background technology.

[0004] In the present application, a placement structure for temporary sampling after nut tapping is provided, comprising

[0005] A base with a top opening forming a first cavity;

[0006] A placement box is arranged above the base, with filter holes on the bottom plate; the top opening is used as an inlet, and the vertical side of one side is also opened as an outlet; and a plurality of partitions are also arranged to divide the placement box into a plurality of second cavities;

[0007] A plurality of baffles are movably connected to the positions of the outlets of the plurality of second cavities in sequence, so that the outlets of the second cavities can be switched between closed and open states;

[0008] The discharging mechanism acts on the placement box to discharge materials from the second cavity with an outlet in the placement box in an open state.

[0009] Furthermore, the discharging mechanism includes a plurality of push plates and a plurality of first cylinders.

[0010] Furthermore, the discharging mechanism is a vibration motor.

[0011] Furthermore, the discharging mechanism is a second cylinder; one side corresponding to the outlet of the placement box is hinged to the base; the second cylinder is arranged between the base and the placement box, so that the placement box can switch between two states: horizontal and inclined with the outlet facing downward.

[0012] Furthermore, the bottom plate of the placement box is hinged to the placement box; a switch acting on the bottom plate is provided on a side of the placement box away from the hinge position, so that the bottom plate can be switched between closed and open states.

[0013] In summary, in the present application, a placement structure for temporary sampling of nuts after tapping includes a base, a placement box, multiple baffles and a discharging mechanism. The outlets of all second cavities are in a closed state, and the tapped nuts are collected directly; after the first number is collected, the collection is suspended, and each second cavity contains a batch of nuts for sampling: a certain number of nuts are sequentially extracted from each second cavity for sampling, and for nuts that pass the sampling, the outlet of the corresponding second cavity is switched to an open state; the discharging mechanism works, so that the nuts that pass the sampling leave the outlet of the second cavity; after the nuts that pass the sampling are discharged, the nuts that fail the sampling are also discharged. Beneficial effects: simplifying the process, saving time and effort, and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the background technology, the drawings required for use in the embodiments of the present application or the background technology will be described below.

[0015] Figure 1 This is a schematic diagram of the structure of this application;

[0016] Figure 2 Schematic diagram of the first discharging mechanism;

[0017] Figure 3 Schematic diagram of the second discharging mechanism;

[0018] Figure 4 is a schematic diagram of the third discharging mechanism;

[0019] Figure 5 A schematic diagram of a setting in which a bottom plate for placing a box and a hinged connection between the box are provided.

[0020] In the figure,

[0021] 1. Base; 1a. First cavity; 1b. Connecting ear;

[0022] 2. Place the box; 2a. Bottom plate; 2b. Partition plate; 2c. Second cavity; 2d. Bolt; 2e. First compression spring; 2f. Stop rod; 2g. Second compression spring;

[0023] 3. Baffle;

[0024] 4. Discharging mechanism; 4a. Push plate; 4b. First cylinder; 4c. Vibrating motor; 4d. Second cylinder. DETAILED DESCRIPTION

[0025] The following is further explained in conjunction with the accompanying drawings. Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by people with ordinary skills in the field to which the present disclosure belongs. The "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0026] See also Figure 1 A placement structure for temporary sampling of nuts after tapping, comprising a base 1, a placement box 2, a plurality of baffles 3 and a discharging mechanism 4.

[0027] The top of the base 1 is open, thereby forming a first cavity 1a.

[0028] The top of the placement box 2 is open, serving as an inlet, that is, the nuts tapped on the nut tapping machine enter the placement box 2 from the inlet. The vertical side of one side of the placement box 2 is also open, serving as an outlet, that is, the nuts in the subsequent placement box 2 can leave the placement box 2 from the outlet.

[0029] The placement box 2 is arranged above the base 1, and the bottom plate 2a is provided with filter holes (for convenience of representation, the filter holes on the bottom plate 2a are shown in the attached figure). Because the tapping step has just been completed, the nuts entering the placement box 2 generally still have some coolant attached to them, and through the filter holes, the coolant on the nuts can fall and flow into the first cavity 1a of the base 1. Accordingly, when a certain amount of coolant is collected in the first cavity 1a, it can be pumped out by a pump for reuse; or the first cavity 1a can be provided with a pipe interface, which is connected to the coolant tank through a pipe, so that the coolant in the first cavity 1a can flow back to the coolant tank for reuse.

[0030] A plurality of partitions 2b are also provided in the placement box 2, and the plurality of partitions 2b divide the placement box 2 into a plurality of second cavities 2c. Accordingly, each second cavity 2c naturally also has an inlet and an outlet.

[0031] The plurality of baffles 3 are movably connected to the positions of the outlets of the plurality of second cavities 2c in sequence, and the outlets of the second cavities 2c can be switched between closed and open states through the movement of the baffles 3 relative to the second cavities 2c. Specifically, the baffles 3 can be inserted at the position of the outlets of the second cavities 2c, and when the baffles 3 are inserted, the outlets of the second cavities 2c are in a closed state; when the baffles 3 are pulled out, the outlets of the second cavities 2c are in an open state.

[0032] The discharging mechanism 4 acts on the placing box 2 to discharge the second cavity 2c with the outlet in the placing box 2 opened, that is, the nuts in the second cavity 2c can leave from the outlet.

[0033] Briefly describe how this application works:

[0034] S1, all outlets of the second cavity 2c are closed, and the tapped nuts are collected;

[0035] S2. After the first number of nuts in the second cavity 2c is collected, the collection is stopped. Each second cavity 2c contains a batch of nuts for sampling inspection:

[0036] S3, sequentially extracting a certain number of nuts from each second cavity 2c for random inspection, and for nuts that pass the random inspection, switching the outlet of the corresponding second cavity 2c to an open state;

[0037] S4, the discharging mechanism 4 works, so that the nuts that pass the random inspection leave from the outlet of the second cavity 2c, and a material frame can be placed below to receive the nuts;

[0038] S5. After the nuts that have passed the random inspection are discharged, the material frame is replaced and the nuts that have failed the random inspection are also discharged.

[0039] See also Figure 2 , Optionally, the first configuration of the discharging mechanism 4 may be: the discharging mechanism 4 includes a plurality of push plates 4a and a plurality of first cylinders 4b. Correspondingly, the configuration of the placing box 2 and the base 1 may be: the placing box 2 is directly fixedly connected to the base 1. That is, a push plate 4a and a first cylinder 4b are a group, which are arranged in a second cavity 2c. Specifically, the first cylinder 4b is fixedly connected to the vertical side surface of the placing box 2 opposite to the outlet; the push plate 4a is in the second cavity 2c and is fixedly connected to the piston rod of the first cylinder 4b.

[0040] In this way, the push plate 4a is pushed to move by the first cylinder 4b, and the nuts in the second cavity 2c are pushed out from the outlet. The nut discharge speed is relatively fast, but the cylinder body of the first cylinder 4b is relatively long and needs to occupy a considerable space outside the box body 2.

[0041] See also Figure 3, Optionally, the second setting of the discharging mechanism 4 can be: the discharging mechanism 4 is a vibration motor 4c, and the vibration motor 4c is fixedly connected to the bottom plate 2a of the placement box 2. Correspondingly, the placement box 2 and the base 1 can be set as follows: the placement box 2 and the base 1 can move relative to each other in the up and down directions and are provided with a first compression spring 2e. Specifically, the base 1 has a plurality of connecting ears 1b on two opposite vertical side surfaces, and the placement box 2 is threadedly connected to the position corresponding to the connecting ear 1b with a bolt 2d passing through the connecting ear 1b, and the first compression spring 2e is sleeved on the bolt 2d, and the two ends respectively resist the placement box 2 and the connecting ear 1b.

[0042] In this way, the vibrating motor 4c is used to shake the placing box 2 up and down, so that the nuts in the second cavity 2c can leave from the outlet. The speed at which the nuts leave from the outlet is relatively slow, but when the outlets of the second cavity 2c are all closed and still collecting nuts, the vibrating motor 4c can also be operated to make the coolant on the nuts fall more conveniently and flow into the first cavity 1a of the base 1.

[0043] See also Figure 4 Optionally, the third configuration of the discharging mechanism 4 may be: the discharging mechanism 4 is a second cylinder 4d. Accordingly, the configuration of the placing box 2 and the base 1 may be: a side corresponding to the outlet of the placing box 2 is hinged to the base 1, and specifically, a hinge connection member may be used between the two. The second cylinder 4d is disposed between the base 1 and the placing box 2, so that the placing box 2 can be switched between a horizontal state and a tilted state with the outlet facing downward.

[0044] In this way, when the box body 2 is placed in a tilted state, the nut in the second cavity 2c can fall out from the outlet.

[0045] See also Figure 5 Optionally, the bottom plate 2a of the placement box 2 is hinged to the placement box 2. Specifically, a hinge connection can be used between the two. The placement box 2 is provided with a switch acting on the bottom plate 2a on the side away from the hinge position, so that the bottom plate 2a can be switched between the closed and open states. Specifically, the switch can be multiple groups, each group includes a blocking rod 2f and a second compression spring 2g. Under the action of the second compression spring 2g, the blocking rod 2f penetrates under the bottom plate 2a to block the bottom plate 2a, so that the bottom plate 2a remains in a closed state; overcome the second compression spring 2g, pull out the blocking rod 2f, and the bottom plate 2a is switched to an open state.

[0046] In this way, compared with the bottom plate 2a being integrally arranged on the placement box 2, in the above-mentioned step S5, it is only necessary to directly open the bottom plate 2a, so that the nuts that fail the random inspection fall into the first cavity 1a of the base 1 along the bottom plate 2a. A removable mesh plate can also be placed on the first cavity 1a to receive these nuts without affecting the coolant falling into the first cavity 1a of the base 1.

Claims

1. A placement structure for temporary sampling after nut tapping, characterized in that: include A base (1) having an opening at the top to form a first cavity (1a); A placement box (2) is arranged above the base (1), and has filter holes on the bottom plate (2a); the top opening is used as an inlet, and the vertical side surface on one side is also opened as an outlet; a plurality of partitions (2b) are also provided to divide the placement box (2) into a plurality of second cavities (2c); A plurality of baffles (3) are movably connected in sequence to the positions of the outlets of the plurality of second cavities (2c), so that the outlets of the second cavities (2c) can be switched between closed and open states; The material discharging mechanism (4) acts on the placement box (2) to discharge material from the second cavity (2c) of the placement box (2) whose outlet is in an open state.

2. A placement structure for temporary sampling after nut tapping according to claim 1, characterized in that: The discharging mechanism (4) comprises a plurality of push plates (4a) and a plurality of first cylinders (4b).

3. A placement structure for temporary sampling after nut tapping according to claim 1, characterized in that: The discharging mechanism (4) is a vibration motor (4c).

4. A placement structure for temporary sampling after nut tapping according to claim 1, characterized in that: The discharge mechanism (4) is a second cylinder (4d); one side of the placement box (2) corresponding to the outlet is hinged to the base (1); the second cylinder (4d) is arranged between the base (1) and the placement box (2), so that the placement box (2) can switch between two states: horizontal and inclined with the outlet facing downward.

5. The placement structure for temporary sampling after nut tapping according to claim 1 is characterized in that: The bottom plate (2a) of the placement box (2) is hinged to the placement box (2); a switch acting on the bottom plate (2a) is provided on a side of the placement box (2) away from the hinge position, so that the bottom plate (2a) can be switched between a closed state and an open state.