High-low-pressure double-air-source intelligent bin cleaning device
By setting up a high and low pressure dual-gas source intelligent clearing device on the silo, the problem of viscous material blockage is solved by combining high-pressure, low flow and low-pressure, high-flow gases, and efficient and safe silo cleaning and cost savings are achieved.
Patent Information
- Application Number
- CN202420612107.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In the prior art, due to the strong viscosity of the material during the silo, it is difficult to effectively clean up a simple high-pressure or low-pressure gas source, resulting in unsmooth discharge, which takes a long time and has a high risk factor.
The intelligent clearing device of high and low pressure dual-air source is adopted. By setting up multiple high-pressure and low-pressure air inlets on the silo and equipped with high-pressure and low-pressure air blowing components, the high-pressure and low-flow gas are used to break the arch, and then the low-pressure and high-flow gas is used for circulating and purge, achieving uniform coverage and effective cleaning of materials.
This device can effectively solve the problem of viscous material blockage, improve clearance efficiency, reduce the utilization rate of high-pressure gas, reduce the cost of use, and improve the service life of the equipment.
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Figure CN222573164U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of material storage, and more specifically, to an intelligent warehouse clearing device with high and low pressure dual air sources. Background Art
[0002] When clearing a silo that stores solid particulate material, the material is very sticky and the material is not discharged smoothly. Suspended material occurs every few minutes. Manual cleaning will take a lot of time and is very dangerous.
[0003] In the prior art, the following methods are usually used to clear the silo: (1) using a single high-pressure air source, the injection diameter is small, and the air supply is insufficient, which cannot achieve a good effect; (2) using a single low-pressure air source, although the air supply is sufficient, the destructive force of the low-pressure air source is insufficient, and the material cannot be effectively cleared. Utility Model Content
[0004] The purpose of the embodiments of the present application is to provide a high- and low-pressure dual-gas source intelligent silo clearing device to solve the technical problem of silo blockage existing in the prior art.
[0005] To achieve the above-mentioned purpose, the technical solution adopted in the present application is: to provide a high- and low-pressure dual-air source intelligent warehouse cleaning device, including a silo, a high-pressure blowing component and a low-pressure blowing component; the silo is provided with a plurality of high-pressure air inlets and a plurality of low-pressure air inlets, and the plurality of high-pressure air inlets and the plurality of low-pressure air inlets are staggered with each other; the high-pressure blowing component is connected to the silo at the high-pressure air inlet; the low-pressure blowing component is connected to the silo at the low-pressure air inlet.
[0006] Optionally, the high-pressure blowing assembly includes a high-pressure air source main cabinet and a high-pressure pipeline; one end of the high-pressure pipeline is connected to the silo at the high-pressure air inlet, and the other end of the high-pressure pipeline is connected to the high-pressure air source main cabinet.
[0007] In the present application, by setting up a high-pressure gas source main cabinet and a high-pressure pipeline, stable high-pressure gas can be delivered to the silo.
[0008] Optionally, the high-pressure blowing assembly further comprises a high-pressure gas storage tank and a high-pressure working unit arranged on the high-pressure pipeline; the high-pressure gas storage tank and the high-pressure working unit are arranged in sequence along the direction in which the high-pressure gas enters the silo.
[0009] In the present application, by setting up a high-pressure gas storage tank, high-pressure gas can be stored, avoiding frequent starting of the high-pressure gas pump in the high-pressure gas source main cabinet, saving energy consumption and extending the service life of the equipment; by setting up a high-pressure working unit, the pressure, flow and other parameters of the high-pressure gas in the high-pressure pipeline can be monitored in real time.
[0010] Optionally, the high-pressure pipeline includes a high-pressure air pipe and a plurality of high-pressure joints, the high-pressure air pipe is arranged around the silo, one end of the high-pressure joint is connected to the silo at the high-pressure air inlet, and the other end of the high-pressure joint is connected to the high-pressure air pipe.
[0011] In the present application, by providing a plurality of high-pressure connectors, it is possible to ensure that each high-pressure gas inlet has sufficient high-pressure gas input.
[0012] Optionally, the low-pressure blowing assembly includes a low-pressure air source main cabinet and a low-pressure pipeline; one end of the low-pressure pipeline is connected to the silo at the low-pressure air inlet, and the other end of the low-pressure pipeline is connected to the low-pressure air source main cabinet.
[0013] In the present application, a low-pressure gas source main cabinet and a low-pressure pipeline are provided to deliver stable low-pressure gas to the silo.
[0014] Optionally, the low-pressure blowing assembly further comprises a low-pressure gas storage tank and a low-pressure working unit arranged on the low-pressure pipeline; the low-pressure gas storage tank and the low-pressure working unit are arranged in sequence along the direction in which the low-pressure gas enters the silo.
[0015] In the present application, by setting up a low-pressure gas storage tank, low-pressure gas can be stored, avoiding frequent starting of the low-pressure air pump in the low-pressure gas source main cabinet, saving energy consumption and extending the service life of the equipment; by setting up a low-pressure working unit, the pressure, flow and other parameters of the low-pressure gas in the low-pressure pipeline can be monitored in real time.
[0016] Optionally, at least two low-pressure gas storage tanks are provided.
[0017] In the present application, by providing at least two low-pressure gas storage tanks, the needs for clearing a large-capacity silo can be met.
[0018] Optionally, the low-pressure pipeline includes a low-pressure air pipe and multiple low-pressure joints, the low-pressure air pipe is arranged around the silo, one end of the low-pressure joint is connected to the silo at the low-pressure air inlet, and the other end of the low-pressure joint is connected to the low-pressure air pipe.
[0019] In the present application, by providing a plurality of low-pressure joints, it is possible to ensure that each low-pressure gas inlet has sufficient low-pressure gas input.
[0020] Optionally, a plurality of high-pressure air inlets and a plurality of low-pressure air inlets are arranged alternately along the height direction of the silo.
[0021] In the present application, by staggeredly arranging multiple high-pressure air inlets and multiple low-pressure air inlets along the height direction of the silo, the high-pressure gas and the low-pressure gas can evenly cover the silo, thereby improving the efficiency of clearing the silo; at the same time, it is also convenient to arrange the high-pressure air pipe and the low-pressure air pipe in the horizontal direction.
[0022] As another optional solution, a plurality of high-pressure air inlets and a plurality of low-pressure air inlets are arranged alternately along the circumference direction of the silo.
[0023] In the present application, by staggeredly arranging multiple high-pressure air inlets and multiple low-pressure air inlets along the circumference direction of the silo, the high-pressure gas and the low-pressure gas can evenly cover the silo, thereby improving the efficiency of clearing the silo; at the same time, it is also convenient to arrange the high-pressure air pipe and the low-pressure air pipe in the vertical direction.
[0024] The beneficial effect of the high-low pressure dual-gas source intelligent warehouse clearing device provided by the present application is that: compared with the prior art, in the present application, multiple high-pressure air inlets and multiple low-pressure air inlets are arranged in an interlaced manner, so that the high-pressure gas and the low-pressure gas can evenly cover the entire silo, thereby improving the warehouse clearing efficiency; by setting relatively independent high-pressure blowing components and low-pressure blowing components, it is possible to choose to use the high-pressure blowing component alone, the low-pressure blowing component alone, or the high-pressure blowing component and the low-pressure blowing component at the same time according to the blocking situation, thereby saving the use cost while ensuring the warehouse clearing effect. For materials with strong viscosity, high-pressure and low-flow gas is first used to break the arch to break up the compacted materials, and then low-pressure and high-flow gas is used to continuously circulate and purge to achieve the effect of prevention and clearing. By combining high-pressure gas and low-pressure gas, the utilization rate of high-pressure gas can be greatly reduced, effectively solving the problem of blocking of materials with strong viscosity during the unloading process. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0026] Figure 1 A schematic diagram of the explosion structure of a high- and low-pressure dual-gas source intelligent warehouse clearing device provided in an embodiment of the present application;
[0027] Figure 2 A schematic diagram of the main structure of a high-low pressure dual-gas source intelligent warehouse cleaning device provided in an embodiment of the present application;
[0028] Figure 3 A schematic diagram of the side structure of a high-low pressure dual-gas source intelligent warehouse cleaning device provided in an embodiment of the present application;
[0029] Figure 4 A schematic diagram of the top structure of a high- and low-pressure dual-gas source intelligent warehouse cleaning device provided in an embodiment of the present application.
[0030] Among them, the reference numerals in the figure are:
[0031] 100- Silo;
[0032] 200- High-pressure gas source main cabinet;
[0033] 300-high pressure pipeline;
[0034] 400-High-pressure gas tank;
[0035] 500-high voltage working unit;
[0036] 600-Low-pressure gas source main cabinet;
[0037] 700- low pressure pipeline;
[0038] 800-Low pressure gas tank;
[0039] 900 - Low voltage working unit. DETAILED DESCRIPTION
[0040] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0041] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0042] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0043] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0044] Please also read Figure 1 and Figure 2 , the high-low pressure dual-gas source intelligent warehouse cleaning device provided in the embodiment of the present application is now described. The high-low pressure dual-gas source intelligent warehouse cleaning device includes a silo 100, a high-pressure air blowing component and a low-pressure air blowing component; the silo 100 is provided with a plurality of high-pressure air inlets and a plurality of low-pressure air inlets, and the plurality of high-pressure air inlets and the plurality of low-pressure air inlets are arranged alternately; the high-pressure air blowing component is connected to the silo 100 at the high-pressure air inlet; the low-pressure air blowing component is connected to the silo 100 at the low-pressure air inlet.
[0045] Compared with the prior art, the high-low pressure dual-gas source intelligent warehouse clearing device provided in the embodiment of the present application has multiple high-pressure air inlets and multiple low-pressure air inlets arranged in an interlaced manner, so that the high-pressure gas and the low-pressure gas can evenly cover the entire silo 100, thereby improving the warehouse clearing efficiency; by setting relatively independent high-pressure blowing components and low-pressure blowing components, it is possible to choose to use the high-pressure blowing component alone, the low-pressure blowing component alone, or the high-pressure blowing component and the low-pressure blowing component at the same time according to the blocking situation, thereby saving the use cost while ensuring the warehouse clearing effect. For materials with strong viscosity, high-pressure and low-flow gas is used to break the arch, break up the compacted materials, and then low-pressure and high-flow gas is used to continuously circulate and purge, thereby achieving the effect of preventing and clearing the blockage. By combining high-pressure gas and low-pressure gas, the utilization rate of high-pressure gas can be greatly reduced, effectively solving the problem of blocking materials with strong viscosity during the unloading process.
[0046] In one embodiment of the present application, please refer to Figure 1 and Figure 4 The high-pressure blowing assembly includes a high-pressure gas source main cabinet 200 and a high-pressure pipeline 300; one end of the high-pressure pipeline 300 is connected to the silo 100 at the high-pressure air inlet, and the other end of the high-pressure pipeline 300 is connected to the high-pressure gas source main cabinet 200.
[0047] In this embodiment, by providing a high-pressure gas source main cabinet 200 and a high-pressure pipeline 300, stable high-pressure gas can be delivered to the silo 100. Specifically, a high-pressure gas pump can be provided in the high-pressure gas source main cabinet 200 as a high-pressure gas source, and a high-pressure gas source controller can also be provided in the high-pressure gas source main cabinet 200 to control the delivery of the high-pressure gas source.
[0048] In one embodiment of the present application, please refer to Figure 1 and Figure 4 The high-pressure blowing assembly also includes a high-pressure gas storage tank 400 and a high-pressure working unit 500 arranged on the high-pressure pipeline 300; the high-pressure gas storage tank 400 and the high-pressure working unit 500 are arranged in sequence along the direction in which the high-pressure gas enters the silo 100.
[0049] In this embodiment, by providing a high-pressure gas storage tank 400, high-pressure gas can be stored, and the high-pressure gas pump in the high-pressure gas source main cabinet 200 is prevented from being frequently started, thus saving energy consumption and extending the service life of the equipment; by providing a high-pressure working unit 500, the pressure, flow rate and other parameters of the high-pressure gas on the high-pressure pipeline 300 can be monitored in real time. Specifically, the high-pressure working unit 500 can use components such as a solenoid valve and a flow valve.
[0050] In one embodiment of the present application, the high-pressure pipeline 300 includes a high-pressure air pipe and a plurality of high-pressure joints. The high-pressure air pipe is arranged around the silo 100. One end of the high-pressure joint is connected to the silo 100 at the high-pressure air inlet, and the other end of the high-pressure joint is connected to the high-pressure air pipe.
[0051] In this embodiment, by providing a plurality of high-pressure connectors, it is possible to ensure that each high-pressure gas inlet has sufficient high-pressure gas input. It is understandable that the number of high-pressure connectors is set in a one-to-one correspondence with the number of high-pressure gas inlets.
[0052] In one embodiment of the present application, please refer to Figure 3 and Figure 4 The low-pressure blowing assembly includes a low-pressure air source main cabinet 600 and a low-pressure pipeline 700; one end of the low-pressure pipeline 700 is connected to the silo 100 at the low-pressure air inlet, and the other end of the low-pressure pipeline 700 is connected to the low-pressure air source main cabinet 600.
[0053] In this embodiment, by providing a low-pressure gas source main cabinet 600 and a low-pressure pipeline 700, stable low-pressure gas can be delivered to the silo 100. Specifically, a low-pressure gas pump can be provided in the low-pressure gas source main cabinet 600 as a low-pressure gas source, and a low-pressure gas source controller can also be provided in the low-pressure gas source main cabinet 600 to control the delivery of the low-pressure gas source.
[0054] In one embodiment of the present application, please refer to Figure 3 and Figure 4 The low-pressure blowing assembly also includes a low-pressure gas storage tank 800 and a low-pressure working unit 900 arranged on the low-pressure pipeline 700; the low-pressure gas storage tank 800 and the low-pressure working unit 900 are arranged in sequence along the direction in which the low-pressure gas enters the silo 100.
[0055] In this embodiment, by providing a low-pressure gas storage tank 800, low-pressure gas can be stored, and the low-pressure gas pump in the low-pressure gas source main cabinet 600 is prevented from being frequently started, thereby saving energy consumption and extending the service life of the equipment; by providing a low-pressure working unit 900, the pressure, flow and other parameters of the low-pressure gas on the low-pressure pipeline 700 can be monitored in real time. Specifically, the low-pressure working unit 900 can use components such as a solenoid valve and a flow valve.
[0056] In one embodiment of the present application, please refer to Figure 3 and Figure 4 At least two low-pressure gas storage tanks 800 are provided.
[0057] In this embodiment, by providing at least two low-pressure gas storage tanks 800 , the need for clearing a large-capacity silo 100 can be met.
[0058] In one embodiment of the present application, the low-pressure pipeline 700 includes a low-pressure air pipe and multiple low-pressure joints. The low-pressure air pipe is arranged around the silo 100, one end of the low-pressure joint is connected to the silo 100 at the low-pressure air inlet, and the other end of the low-pressure joint is connected to the low-pressure air pipe.
[0059] In this embodiment, by providing a plurality of low-pressure connectors, it is possible to ensure that each low-pressure air inlet has sufficient low-pressure gas input. It is understandable that the number of low-pressure connectors is provided in a one-to-one correspondence with the number of low-pressure air inlets.
[0060] In one embodiment of the present application, a plurality of high-pressure air inlets and a plurality of low-pressure air inlets are arranged alternately along the height direction of the silo 100 .
[0061] In this embodiment, by staggeredly arranging a plurality of high-pressure air inlets and a plurality of low-pressure air inlets along the height direction of the silo 100, the high-pressure gas and the low-pressure gas can evenly cover the silo 100, thereby improving the efficiency of clearing the silo; at the same time, it is also convenient to arrange the high-pressure air pipe and the low-pressure air pipe in the horizontal direction.
[0062] In another embodiment of the present application, a plurality of high-pressure air inlets and a plurality of low-pressure air inlets are arranged alternately along the circumference direction of the silo 100 .
[0063] In this embodiment, by staggeredly arranging a plurality of high-pressure air inlets and a plurality of low-pressure air inlets along the circumference direction of the silo 100, the high-pressure gas and the low-pressure gas can evenly cover the silo 100, thereby improving the efficiency of clearing the silo; at the same time, it is also convenient to arrange the high-pressure air pipe and the low-pressure air pipe in the vertical direction.
[0064] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A high-low pressure dual-gas source intelligent warehouse clearing device, characterized in that: include: A silo, wherein the silo is provided with a plurality of high-pressure air inlets and a plurality of low-pressure air inlets, and the plurality of high-pressure air inlets and the plurality of low-pressure air inlets are arranged alternately; A high-pressure air blowing assembly, wherein the high-pressure air blowing assembly is connected to the silo at the high-pressure air inlet; as well as A low-pressure blowing assembly is connected to the silo at the low-pressure air inlet.
2. The high-low pressure dual-gas source intelligent warehouse clearing device according to claim 1, characterized in that: The high-pressure blowing assembly includes a high-pressure gas source main cabinet and a high-pressure pipeline; one end of the high-pressure pipeline is connected to the silo at the high-pressure air inlet, and the other end of the high-pressure pipeline is connected to the high-pressure gas source main cabinet.
3. The high-low pressure dual-gas source intelligent warehouse clearing device according to claim 2, characterized in that: The high-pressure blowing assembly also includes a high-pressure gas storage tank and a high-pressure working unit arranged on the high-pressure pipeline; the high-pressure gas storage tank and the high-pressure working unit are arranged in sequence along the direction in which the high-pressure gas enters the silo.
4. The high-low pressure dual-gas source intelligent warehouse clearing device according to claim 2, characterized in that: The high-pressure pipeline includes a high-pressure air pipe and a plurality of high-pressure joints. The high-pressure air pipe is arranged around the silo. One end of the high-pressure joint is connected to the silo at the high-pressure air inlet, and the other end of the high-pressure joint is connected to the high-pressure air pipe.
5. The high-low pressure dual-gas source intelligent warehouse clearing device according to claim 1, characterized in that: The low-pressure blowing assembly includes a low-pressure air source main cabinet and a low-pressure pipeline; one end of the low-pressure pipeline is connected to the silo at the low-pressure air inlet, and the other end of the low-pressure pipeline is connected to the low-pressure air source main cabinet.
6. The high-low pressure dual-gas source intelligent warehouse clearing device according to claim 5, characterized in that: The low-pressure blowing assembly also includes a low-pressure gas storage tank and a low-pressure working unit arranged on the low-pressure pipeline; the low-pressure gas storage tank and the low-pressure working unit are arranged in sequence along the direction in which the low-pressure gas enters the silo.
7. The high-low pressure dual-gas source intelligent warehouse clearing device according to claim 6, characterized in that: At least two low-pressure gas storage tanks are provided.
8. The high-low pressure dual-gas source intelligent warehouse clearing device according to claim 5, characterized in that: The low-pressure pipeline includes a low-pressure air pipe and a plurality of low-pressure joints. The low-pressure air pipe is arranged around the silo. One end of the low-pressure joint is connected to the silo at the low-pressure air inlet, and the other end of the low-pressure joint is connected to the low-pressure air pipe.
9. The high-low pressure dual-gas source intelligent warehouse clearing device according to any one of claims 1 to 8, characterized in that: A plurality of high-pressure air inlets and a plurality of low-pressure air inlets are arranged alternately along the height direction of the silo.
10. The high-low pressure dual-gas source intelligent warehouse clearing device according to any one of claims 1 to 8, characterized in that: A plurality of high-pressure air inlets and a plurality of low-pressure air inlets are arranged alternately along the circumference direction of the silo.
