Mounting mechanism and mixed adhesive tape machine inspection device
By designing a modular installation mechanism, the problems of high maintenance costs and low maintenance efficiency caused by rail wear in the existing tape conveyor inspection methods are solved, and convenient maintenance and multiple uses are achieved, reducing maintenance costs and improving maintenance efficiency.
Patent Information
- Application Number
- CN202421240404.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In the existing inspection methods of tape conveyors, the tracks are prone to damage and deformation due to long-term wear, which affects the robot's movement trajectory, and is highly repaired and cannot detect the tape operation in real time, so it is impossible to deal with safety hazards in a timely manner.
A mounting mechanism is designed, including mounting frame, support components and moving components. The support components and moving components are modularly spliced to form tracks. Each component can be disassembled and replaced separately, reducing maintenance costs and improving maintenance efficiency.
Through the modularly designed installation mechanism, the tape conveyor is easily maintained and used repeatedly, reducing maintenance costs, improving maintenance efficiency and enhancing safety.
Smart Images

Figure CN222573428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production auxiliary equipment, in particular to a mounting mechanism and a mixing tape machine inspection device. Background Art
[0002] In order to improve the inspection efficiency, the existing inspection method of belt conveyors is generally to install fixed tracks on both sides of the belt, and then use inspection robots to move on the tracks to inspect the movement status of the belt, check for existing faults and safety hazards, and eliminate hidden dangers of the belt conveyor.
[0003] However, due to long-term wear and tear by the robot, the track is prone to damage and deformation, which affects the robot's movement trajectory. If the entire track is replaced, the maintenance cost will be too high. In addition, the operation of the belt cannot be detected during maintenance, and safety hazards cannot be responded to in time. For example, during the mechanical transportation process, the belt may age, derail, or other factors may cause jams and blockages, which cannot be effectively repaired. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the fact that the track in the above-mentioned prior art is easily damaged and deformed due to long-term wear by the robot, which affects the movement trajectory of the robot, and the maintenance cost is too high if the entire track is replaced, and the running condition of the belt cannot be detected during maintenance, the present utility model is proposed.
[0006] Therefore, the utility model aims to provide a mounting mechanism, the purpose of which is to reduce maintenance costs and improve maintenance efficiency.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: an installation mechanism, including a mounting frame, supporting parts arranged on both sides below the mounting frame, and a moving part arranged between the mounting frame and the supporting parts, the mounting frame including a mounting plate arranged above the moving part, and a moving wheel arranged below the mounting plate and cooperating with the moving part, the supporting part including a supporting assembly arranged at the bottom of the moving part, a first fixing bolt arranged on the supporting assembly, a docking piece arranged on the supporting assembly, and a movable hole opened on the supporting assembly to cooperate with the first fixing bolt.
[0008] As a preferred solution of the installation mechanism described in the utility model, the support assembly includes a support body arranged below the moving part, an upper abutting surface arranged at the upper end of the support body, a lower abutting surface arranged at the lower end of the support body, and a reinforcing block arranged between the support body and the lower abutting surface.
[0009] As a preferred solution of the installation mechanism described in the utility model, the docking member includes a docking block arranged on one side of the lower abutting surface, a handle arranged on the docking block, and a docking groove opened on the other side of the lower abutting surface to cooperate with the support body.
[0010] As a preferred solution of the installation mechanism described in the utility model, the moving component includes a track block arranged on the upper abutting surface, a second fastening bolt arranged on the track block, a second bolt hole opened on the upper abutting surface to cooperate with the second fastening bolt, and a clamping assembly arranged on the track block.
[0011] As a preferred solution of the installation mechanism described in the utility model, the track block includes a fixing portion arranged on the upper abutment surface, a supporting portion arranged on the fixing portion, a protective baffle arranged on one side of the supporting portion, and a track protrusion arranged on the supporting portion to cooperate with the moving wheel.
[0012] As a preferred solution of the installation mechanism described in the utility model, the clamping assembly includes a clamping block arranged on one side of the fixed part, a movable groove arranged on the other side of the fixed part and cooperating with the clamping block, a locking block movably arranged on one side of the fixed part, a telescopic cavity opened in the fixed part and cooperating with the locking block, a reset spring arranged between the locking block and the telescopic cavity, and a locking groove arranged on the other side of the fixed part and cooperating with the locking block.
[0013] As a preferred solution of the installation mechanism described in the utility model, the movable groove includes a vertical groove opened on the supporting part to cooperate with the blocking block, the vertical groove passes through the bottom of the fixing part, and a horizontal groove opened on one side of the fixing part, the vertical groove is perpendicular to and connected to the horizontal groove.
[0014] As a preferred solution of the installation mechanism described in the utility model, the locking block includes a lock body movably arranged in the telescopic cavity, a first extrusion surface arranged at the upper and lower ends of the lock body, and a second extrusion surface arranged at the left and right sides of the lock body.
[0015] The beneficial effects of the utility model are as follows: by installing the supporting component and the moving component on both sides of the conveyor belt, the mounting plate is used to move back and forth on the moving component through the moving wheels, the supporting component and the moving component are both modularly spliced to form a track, so that each component of the supporting component and the moving component can be disassembled and replaced separately, and the installation method with convenient disassembly can be recycled and used multiple times, thereby reducing consumables, saving labor, and improving safety.
[0016] In view of the problems that belt aging and belt derailment may occur in the mechanical conveying process in the above-mentioned prior art, the present utility model is proposed.
[0017] Therefore, the utility model aims to provide a mixing belt machine inspection device, and its purpose is to reduce the probability of belt derailment.
[0018] In order to solve the above technical problems, the utility model provides the following technical solutions: a mixing belt machine inspection device, comprising a fixed frame arranged on the inner side of the support body, a connecting plate arranged between the fixed frames, a conveyor belt arranged on the connecting plate, and a power component arranged in the conveyor belt.
[0019] As a preferred solution of the inspection device of a mixing belt machine described in the utility model, the power assembly includes a transmission shaft arranged at both ends of the conveyor belt, a support rod arranged on the fixed frame, and a supporting side shaft arranged at the upper end of the support rod.
[0020] The beneficial effects of the utility model are as follows: the conveyor belt is driven by the transmission shaft to convey aggregate, and both sides of the conveyor belt are supported by the transmission shaft and the support rod. When conveying aggregate, the conveyor belt presents a downward concave middle portion and an upward posture on both sides, which can effectively prevent the conveyor belt from deviating. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0022] Figure 1 The utility model is a schematic diagram of the overall structure of a patrol inspection device for a mixing tape machine.
[0023] Figure 2 It is a structural schematic diagram of a support assembly of a mounting mechanism of the utility model.
[0024] Figure 3It is a structural schematic diagram of an upper abutment surface of a mounting mechanism of the utility model.
[0025] Figure 4 The utility model is a schematic diagram of the structure of a track block of a mounting mechanism.
[0026] Figure 5 The utility model is a schematic diagram of the cross-sectional structure of a track protrusion of a mounting mechanism.
[0027] Figure 6 It is a structural schematic diagram of a support portion of a mounting mechanism of the utility model.
[0028] Figure 7 The utility model is a structural schematic diagram of a locking block of a mounting mechanism.
[0029] Figure 8 This is a side view structural diagram of a patrol device for a mixing tape machine according to the utility model. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0032] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0033] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0034] Example 1
[0035] Reference Figure 1-Figure 3, which is the first embodiment of the utility model, provides a mounting mechanism, which includes a mounting frame 100 for mounting a robot, support components 200 arranged on both sides below the mounting frame 100 for supporting the mounting frame 100, and a moving component 300 arranged between the mounting frame 100 and the support component 200 for facilitating the movement of the mounting frame 100 and protecting the movement process of the mounting frame 100,
[0036] The mounting frame 100 includes a mounting plate 101 disposed above the moving component 300 for fixing the mounting robot, and a moving wheel 102 disposed below the mounting plate 101 and cooperating with the moving component 300 for driving the mounting plate 101 to move. The middle portion of the moving wheel 102 is concave inwards and cooperates with the moving component 300 to make the movement of the mounting plate 101 more stable.
[0037] The supporting component 200 includes a supporting assembly 201 arranged at the bottom of the moving component 300, used to support the moving component 300 and the moving wheel 102, a first fixing bolt 202 arranged on the supporting assembly 201, used to fix the supporting assembly 201 in conjunction with a movable hole 204, a docking piece 203 arranged on the supporting assembly 201, used to dock and limit two adjacent groups of supporting assemblies 201, and a movable hole 204 opened on the supporting assembly 201 to cooperate with the first fixing bolt 202.
[0038] Among them, the support assembly 201 includes a support body 201a arranged below the moving part 300, which is used to support the moving part 300, an upper abutting surface 201b arranged at the upper end of the support body 201a, which is used to abut and fix the moving part 300, a lower abutting surface 201c arranged at the lower end of the support body 201a, which is used to abut against the ground, and the area of the lower abutting surface 201c is much larger than that of the upper abutting surface 201b, and a reinforcing block 201d is arranged between the support body 201a and the lower abutting surface 201c, which is used to cooperate with the lower abutting surface 201c to further improve the support and stability of the support body 201a.
[0039] Furthermore, the docking member 203 includes a docking block 203a rotatably arranged on one side of the lower abutting surface 201c, which is used to cooperate with the docking groove 203c to limit the docking of two adjacent groups of lower abutting surfaces 201c, a handle 203b arranged on the docking block 203a, which is used to pull the support body 201a to control the engagement with the docking groove 203c, and a docking groove 203c opened on the other side of the lower abutting surface 201c to cooperate with the support body 201a.
[0040] During use, when it is necessary to set up inspection mechanisms on both sides of the belt conveyor, multiple groups of support components 201 are docked through the docking blocks 203a and the docking grooves 203c, so that the groups of support components 201 on the same side are on the same track. At this time, each group of support components 201 is fixed by the first fixing bolts 202. At this time, the moving component 300 is fixedly installed on the upper abutment surface 201b, and finally, the moving wheel 102 and the moving component 300 are docked to make the mounting plate 101 move back and forth on the moving component 300. Finally, the robot is fixedly installed on the mounting plate 101 to perform the inspection action.
[0041] Example 2
[0042] Reference Figure 1-Figure 7 , which is the second embodiment of the utility model. This embodiment is different from the first embodiment in that it is convenient for partial disassembly and assembly, quick maintenance, and reduces consumables.
[0043] Compared with Example 1, further, the moving component 300 includes a track block 301 arranged on the upper abutting surface 201b, which is used to form a track for the moving wheel 102 to move, a second fastening bolt 302 arranged on the track block 301, which is used to cooperate with the second bolt hole 303 to fix the track block 301 on the upper abutting surface 201b, a second bolt hole 303 opened on the upper abutting surface 201b to cooperate with the second fastening bolt 302, and a clamping assembly 304 arranged on the track block 301, which is used for quick disassembly and assembly between adjacent track blocks 301.
[0044] Among them, the track block 301 includes a fixing portion 301a arranged on the upper abutting surface 201b, which is used to abut against the upper abutting surface 201b, a supporting portion 301b arranged on the fixing portion 301a, which is used to cooperate with the track protrusion 301d to form a track for the moving wheel 102 to move, a protective baffle 301c arranged on one side of the supporting portion 301b, which is used to protect the moving wheel 102 and prevent the moving wheel 102 from running out of the track, and a track protrusion 301d arranged on the supporting portion 301b to cooperate with the moving wheel 102, which is used to cooperate and contact with the moving wheel 102 to make the moving wheel 102 move on the track protrusion 301d.
[0045] The clamping assembly 304 includes a clamping block 304a disposed on one side of the fixed portion 301a, which is used to cooperate with the movable groove 304b so that two adjacent groups of track blocks 301 can be quickly docked, facilitating the matching and clamping connection between the locking block 304c and the locking groove 304f, a movable groove 304b disposed on the other side of the fixed portion 301a and cooperating with the clamping block 304a, and used as a sliding path for the clamping block 304a, and a locking block 304c movably disposed on one side of the fixed portion 301a, which is used to cooperate with the locking groove 304f. The clamping connection limits the positions of two adjacent groups of track blocks 301, ensures that the multiple groups of track blocks 301 cooperate to form a moving path for the moving wheel 102, a telescopic cavity 304d is provided in the fixed part 301a to cooperate with the locking block 304c, which is used for the telescopic movement of the locking block 304c, a reset spring 304e is arranged between the locking block 304c and the telescopic cavity 304d, which is used to drive the locking block 304c to return to its original position, and a locking groove 304f is arranged on the other side of the fixed part 301a to cooperate with the locking block 304c.
[0046] Among them, the movable groove 304b includes a vertical groove 304b-1 opened on the support part 301b and cooperating with the block 304a, which is used for the track block 301 to dock with another group of track blocks 301 through the block 304a by moving up and down, and the vertical groove 304b-1 runs through the bottom of the fixed part 301a, and a horizontal groove 304b-2 opened on one side of the fixed part 301a, which is used for the track block 301 to dock with another group of track blocks 301 through the block 304a by moving left and right. The vertical groove 304b-1 is perpendicular to and connected with the horizontal groove 304b-2, which makes it convenient for the track block 301 to dock with another group of track blocks 301 through the block 304a in a suitable movement manner.
[0047] Among them, the locking block 304c includes a lock body 304c-1 movably arranged in the telescopic cavity 304d, a first extrusion surface 304c-2 arranged at the upper and lower ends of the lock body 304c-1 for engaging with the lock slot 304f, and is used to shrink the lock body 304c-1 into the lock slot 304f when the lock body 304c-1 is squeezed in the up and down directions; and a second extrusion surface 304c-3 arranged on the left and right sides of the lock body 304c-1 is used to shrink the lock body 304c-1 into the lock slot 304f when the lock body 304c-1 is squeezed in the left and right directions.
[0048] During use, when the support assembly 201 is installed, the first group of track blocks 301 is fixedly connected to the upper abutment surface 201b through the second fastening bolts 302 and the second bolt holes 303, and then the remaining groups of track blocks 301 are docked through the cooperation of the locking blocks 304c and the locking grooves 304f. Finally, each group of track blocks 301 is fixed by the track blocks 301. At this time, the moving wheels 102 and the track protrusions 301d can be docked to support the mounting plate 101. At this time, the running status of the tape machine can be monitored by starting the mounting plate 101.
[0049] When one or more of the track blocks 301 need to be replaced, the corresponding second fastening bolts 302 are removed, and the corresponding track block 301 is removed by pulling upwards or pushing left and right according to the actual working scenario, and then replaced with a new track block 301 in the same way, and then the corresponding second fastening bolts 302 are tightened to complete the replacement.
[0050] The remaining structures are the same as those of Example 1.
[0051] Example 3
[0052] Reference Figure 1 and Figure 8 , which is the third embodiment of the utility model. This embodiment is different from the second embodiment in that the transportation stability of the conveyor belt 600 is improved and the deviation rate is reduced.
[0053] Compared with Example 2, further, a mixing belt machine inspection device includes a fixed frame 400 arranged on the inner side of the support body 201a, which is used for supporting, a connecting plate 500 arranged between the fixed frames 400, which is used to connect two groups of fixed frames 400 to improve stability, a conveyor belt 600 arranged on the connecting plate 500, which is used to carry aggregate, and a power component 700 arranged in the conveyor belt 600, which is used to drive the conveyor belt 600 to rotate for aggregate transportation.
[0054] Among them, the power component 700 includes a transmission shaft 701 arranged at both ends of the conveyor belt 600, which is used to support the conveyor belt 600 and drive the conveyor belt 600 to rotate, a support rod 702 arranged on the fixed frame 400, which is used to fix the support side shaft 703, the upper end of the support rod 702 is inclined toward the side close to the conveyor belt 600, and the support side shaft 703 arranged at the upper end of the support rod 702 is used to cooperate with the support rod 702 to obliquely support the two sides of the conveyor belt 600, so as to prevent the conveyor belt from running off the track.
[0055] During use, when aggregate needs to be transported, the transmission shaft 701 is started to drive the conveyor belt 600 to rotate to transport the aggregate. When the conveyor belt 600 transmits the aggregate, the weight of the aggregate causes the surface of the conveyor belt 600 to sink downward. At this time, due to the support of the supporting side shafts 703 on both sides of the conveyor belt 600, the two sides of the conveyor belt 600 are upwardly tilted compared to the middle, and the aggregate gathers to the middle of the conveyor belt 600. At this time, most of the weight on the conveyor belt 600 is concentrated in the middle of the conveyor belt 600, which prevents the conveyor belt 600 from
[0056] The remaining structure is the same as that of Example 2.
[0057] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A mounting mechanism, characterized in that: The invention comprises a mounting frame (100), support components (200) arranged on both sides below the mounting frame (100), and a moving component (300) arranged between the mounting frame (100) and the support components (200). The mounting frame (100) comprises a mounting plate (101) arranged above the moving component (300), and a moving wheel (102) arranged below the mounting plate (101) and cooperating with the moving component (300). The supporting component (200) comprises a supporting assembly (201) arranged at the bottom of the moving component (300), a first fixing bolt (202) arranged on the supporting assembly (201), a docking piece (203) arranged on the supporting assembly (201), and a movable hole (204) provided on the supporting assembly (201) to cooperate with the first fixing bolt (202).
2. The mounting mechanism according to claim 1, characterized in that: The support assembly (201) comprises a support body (201a) arranged below the moving component (300), an upper abutting surface (201b) arranged at the upper end of the support body (201a), a lower abutting surface (201c) arranged at the lower end of the support body (201a), and a reinforcing block (201d) arranged between the support body (201a) and the lower abutting surface (201c).
3. The mounting mechanism according to claim 2, characterized in that: The docking member (203) comprises a docking block (203a) arranged on one side of the lower abutting surface (201c), a handle (203b) arranged on the docking block (203a), and a docking groove (203c) provided on the other side of the lower abutting surface (201c) and cooperating with the support body (201a).
4. The mounting mechanism according to claim 3, characterized in that: The moving component (300) comprises a track block (301) arranged on the upper abutting surface (201b), a second fastening bolt (302) arranged on the track block (301), a second bolt hole (303) opened on the upper abutting surface (201b) and matching with the second fastening bolt (302), and a clamping assembly (304) arranged on the track block (301).
5. The mounting mechanism according to claim 4, characterized in that: The track block (301) comprises a fixing portion (301a) arranged on the upper abutting surface (201b), a supporting portion (301b) arranged on the fixing portion (301a), a protective baffle (301c) arranged on one side of the supporting portion (301b), and a track protrusion (301d) arranged on the supporting portion (301b) to cooperate with the moving wheel (102).
6. The mounting mechanism according to claim 5, characterized in that: The snap-on assembly (304) includes a snap block (304a) disposed on one side of the fixed portion (301a), a movable groove (304b) disposed on the other side of the fixed portion (301a) and cooperating with the snap block (304a), a locking block (304c) movably disposed on one side of the fixed portion (301a), a telescopic cavity (304d) opened in the fixed portion (301a) and cooperating with the locking block (304c), a return spring (304e) disposed between the locking block (304c) and the telescopic cavity (304d), and a locking groove (304f) disposed on the other side of the fixed portion (301a) and cooperating with the locking block (304c).
7. The mounting mechanism according to claim 6, characterized in that: The movable groove (304b) comprises a vertical groove (304b-1) opened on the supporting portion (301b) and cooperating with the block (304a), the vertical groove (304b-1) extending through the bottom of the fixing portion (301a), and a horizontal groove (304b-2) opened on one side of the fixing portion (301a), the vertical groove (304b-1) being perpendicular to and connected to the horizontal groove (304b-2).
8. The mounting mechanism according to claim 7, characterized in that: The locking block (304c) comprises a lock body (304c-1) movably arranged in the telescopic cavity (304d), a first extrusion surface (304c-2) arranged at the upper and lower ends of the lock body (304c-1), and a second extrusion surface (304c-3) arranged at the left and right sides of the lock body (304c-1).
9. A mixing tape machine inspection device, characterized in that: It includes the installation mechanism described in claim 8, and also includes a fixing frame (400) arranged on the inner side of the support body (201a), a connecting plate (500) arranged between the fixing frames (400), a conveying belt (600) arranged on the connecting plate (500), and a power component (700) arranged in the conveying belt (600).
10. The inspection device for a tape mixer according to claim 9, characterized in that: The power assembly (700) comprises a transmission shaft (701) arranged at both ends inside the conveyor belt (600), a support rod (702) arranged on the fixing frame (400), and a supporting side shaft (703) arranged at the upper end of the support rod (702).