Self-cleaning dye barrel of water-saving dyeing machine

Abstract

The utility model relates to the technical field of adhesive interlining processing, in particular to a self-cleaning water-saving dyeing machine dye barrel which comprises a barrel body, a first cleaning mechanism is installed in the barrel body, the first cleaning mechanism comprises a moving ring, a scraping ring, a threaded rod and a sliding rod, the moving ring is located on the inner side of the barrel body, and the scraping ring is located on the outer side of the barrel body. The bottom end of the outer side of the movable ring is fixedly connected with a scraping ring, the interior of the movable ring is in threaded connection with a threaded rod, the movable ring is in sliding connection with the barrel body through three sets of sliding rods, the top of the movable ring is fixedly connected with two sets of connectors, and the outer side of the barrel body is provided with a filter cartridge; compared with the mode of manually cleaning the dye barrel of the dyeing machine in the prior art, the dye barrel can be automatically cleaned through the design, meanwhile, the cleaning effect is improved, waste water generated after cleaning can be filtered and recycled, and therefore water is saved, and waste of water resources is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of adhesive lining processing, in particular to a self-cleaning water-saving dye barrel of a dyeing machine. Background Art

[0002] Adhesive interlining is a lining coated with hot melt adhesive. It is one of the auxiliary materials frequently used in fabric production. It is an adhesive clothing auxiliary material produced by applying hot melt adhesive to the base fabric (bottom fabric) of woven (woven), knitted or non-woven fabrics through coating technology equipment. The produced fabric needs to be dyed in the dye barrel of a high-temperature and high-pressure dyeing machine.

[0003] At present, after the adhesive interlining is dyed in the dye barrel of the dyeing machine, the dye adheres to the inner wall of the dye barrel and needs to be manually scrubbed and cleaned, which not only takes a lot of time for cleaning, but also has limited effect on the manual cleaning of the inner wall of the dye barrel due to the obstruction of various pipes in the dye barrel, resulting in mixed dyeing when other dyes are subsequently replaced. At the same time, when cleaning the inner wall of the dye barrel, it is necessary to spend a lot of water to rinse the inner wall of the dye barrel, resulting in a waste of water resources.

[0004] Therefore, it is particularly important to design a self-cleaning water-saving dyeing machine dye barrel to solve the above-mentioned defects. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model designs a self-cleaning water-saving dye barrel for a dyeing machine, which aims to solve the technical problems that manual cleaning of the dye barrel of the dyeing machine under the prior art not only takes a long time but also has limited cleaning effect, and wastes water resources when flushing the dye barrel.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A self-cleaning water-saving dye barrel of a dyeing machine comprises a barrel body, a first cleaning mechanism is installed inside the barrel body, the first cleaning mechanism comprises a moving ring, a scraping ring, a threaded rod and a sliding rod, the moving ring is located on the inner side of the barrel body, the bottom end of the outer side of the moving ring is fixedly connected to the scraping ring, the inner thread of the moving ring is connected to the threaded rod, the moving ring is slidably connected to the barrel body through three groups of sliding rods, two groups of connectors are fixedly connected to the top of the moving ring, a filter cartridge is installed on the outer side of the barrel body, the top of the filter cartridge is connected to one of the groups of connectors through a connecting hose, and a second cleaning mechanism is installed at the bottom end of the inner side of the barrel body.

[0008] As a preferred solution of the utility model, a plurality of sets of supporting feet are fixedly connected to the bottom end of the outer side of the barrel body, and a waste discharge pipe is fixedly connected to the bottom of the barrel body.

[0009] As a preferred solution of the utility model, a first motor is fixedly installed on the top of the outer side of the barrel body, a driving wheel is fixedly connected to the output shaft of the first motor, a transmission wheel is fixedly connected to the top of the threaded rod, and the driving wheel and the transmission wheel are connected by a synchronous belt transmission.

[0010] As a preferred solution of the utility model, multiple groups of water spray heads are fixedly connected to the outer side of the movable ring, the movable ring is threadedly connected to the threaded rod through a threaded sleeve, and the movable ring is slidably connected to the sliding rod through a sliding sleeve.

[0011] As a preferred solution of the utility model, the outer side of the scraper ring fits against the inner wall of the barrel body, the bottom end of the threaded rod is fixedly connected with a first limit block, and the top ends of the plurality of groups of sliding rods are all equipped with a second limit block.

[0012] As a preferred solution of the utility model, a water pump is installed at the bottom of the filter cartridge, the input end of the water pump is connected to the inside of the bottom end of the barrel body, the output end of the water pump is connected to the bottom end of the filter cartridge, and the interior of the filter cartridge is provided with a filter screen, a filter carbon block layer and a filter sand layer from bottom to top.

[0013] As a preferred solution of the utility model, the second cleaning mechanism includes a second motor fixedly mounted on the outside of the barrel body, a transmission box is fixedly mounted inside the barrel body, an output shaft of the second motor extends to one end inside the transmission box and is fixedly connected to a first bevel gear, the transmission box is internally rotatably connected to a rotating shaft, the top end of the rotating shaft is meshed with the first bevel gear through a second bevel gear, and the bottom end of the rotating shaft is symmetrically connected to two sets of brush plates.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In the utility model, through the coordinated design of the first cleaning mechanism and the second cleaning mechanism, the moving ring is controlled to move up and down, and the dye attached to the inner wall of the barrel body is automatically scraped off by the scraper ring. In this process, water is sprayed out through multiple groups of water spray heads on the outer side of the moving ring, so as to rinse the dye that has not been removed on the inner wall of the barrel body, drive the second motor to rotate the first bevel gear, and drive the rotating shaft to rotate under the transmission of the second bevel gear, and clean the inner wall of the bottom end of the inner wall of the barrel by the brush plate, so as to automatically self-clean the dye barrel and ensure the cleaning effect at the same time.

[0016] 2. In the utility model, through the coordinated design of the connector, the filter cartridge and the connecting hose, before the moving ring is controlled to move up and down to clean the barrel body, a group of connectors on the top are first connected to an external water source, and the water is sprayed through multiple groups of water spray heads on the outside of the moving ring, so as to rinse the dye that has not been removed on the inner wall of the barrel body, thereby ensuring the cleaning effect. After a period of cleaning, the introduction of new water is stopped. At this time, the cleaned waste water is filtered through the filter cartridge, and then reintroduced into the interior of the moving ring under the transmission of the connecting hose and another group of connectors, and the waste water is filtered and recycled, thereby saving water and avoiding waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the first cleaning mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the filter cartridge of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the second cleaning mechanism of the utility model.

[0021] In the figure: 1. barrel body; 101. supporting foot; 102. waste pipe; 2. first cleaning mechanism; 201. first motor; 202. driving wheel; 203. transmission wheel; 204. synchronous belt; 3. moving ring; 301. water spray head; 302. threaded sleeve; 303. sliding sleeve; 4. scraper ring; 5. threaded rod; 501. first limit block; 6. sliding rod; 601. second limit block; 7. connector; 8. filter cartridge; 801. water pump; 802. filter screen; 803. filter carbon block layer; 804. filter sand layer; 9. connecting hose; 10. second cleaning mechanism; 1001. second motor; 1002. transmission box; 1003. first bevel gear; 1004. rotating shaft; 1005. second bevel gear; 1006. brush plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] Example:

[0024] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0025] A self-cleaning water-saving dye barrel of a dyeing machine comprises a barrel body 1, a first cleaning mechanism 2 is installed inside the barrel body 1, the first cleaning mechanism 2 comprises a moving ring 3, a scraping ring 4, a threaded rod 5 and a sliding rod 6, the moving ring 3 is located on the inner side of the barrel body 1, the scraping ring 4 is fixedly connected to the bottom end of the outer side of the moving ring 3, the threaded rod 5 is threadedly connected to the inner side of the moving ring 3, the moving ring 3 is slidably connected to the barrel body 1 through three groups of sliding rods 6, two groups of connectors 7 are fixedly connected to the top of the moving ring 3, a filter cartridge 8 is installed on the outer side of the barrel body 1, the top of the filter cartridge 8 is connected to one of the groups of connectors 7 through a connecting hose 9, and a second cleaning mechanism 10 is installed at the bottom end of the barrel body 1.

[0026] First, a plurality of sets of supporting legs 101 are fixedly connected to the bottom end of the outer side of the barrel body 1, and a waste pipe 102 is fixedly connected to the bottom of the barrel body 1. The barrel body 1 is elevated by the plurality of supporting legs 101. When the barrel body 1 is cleaned, the dye liquid is first discharged through the waste pipe 102. At the same time, the waste pipe 102 is closed during the cleaning process of the barrel body 1 so that the cleaned waste water accumulates at the bottom end of the barrel body 1. Subsequently, the waste water is filtered and recycled using the filter cartridge 8, thereby saving water and avoiding waste of water resources.

[0027] Furthermore, a first motor 201 is fixedly installed at the top of the outer side of the barrel body 1, a driving wheel 202 is fixedly connected to the output shaft of the first motor 201, a transmission wheel 203 is fixedly connected to the top of the threaded rod 5, and the driving wheel 202 and the transmission wheel 203 are connected through a synchronous belt 204. When the inner wall of the barrel body 1 is cleaned, the first motor 201 is started to drive the driving wheel 202 to rotate, and the threaded rod 5 is driven to rotate under the transmission of the synchronous belt 204 and the transmission wheel 203.

[0028] Then, multiple groups of water spray heads 301 are fixedly connected to the outer side of the moving ring 3, and the moving ring 3 is threadedly connected to the threaded rod 5 through the threaded sleeve 302. The moving ring 3 is slidably connected to the sliding rod 6 through the sliding sleeve 303. Under the connection of the threaded sleeve 302 and the sliding cooperation between the sliding sleeve 303 and the sliding rod 6, the moving ring 3 is driven to move up and down, so that the dye attached to the inner wall of the barrel body 1 is automatically scraped off by the scraper ring 4. Before controlling the moving ring 3 to move up and down to clean the barrel body 1, a group of connecting heads 7 on its top are first connected to an external water source, and sprayed through the multiple groups of water spray heads 301 on the outer side of the moving ring 3, so as to rinse the dye that has not been removed on the inner wall of the barrel body 1, thereby ensuring the cleaning effect. After cleaning for a period of time, the introduction of new water is stopped. At this time, the cleaned waste water is filtered through the filter cartridge 8, and then reintroduced into the interior of the moving ring 3 under the transmission of the connecting hose 9 and another group of connecting heads 7, and the waste water is filtered and recycled, thereby saving water and avoiding waste of water resources.

[0029] Furthermore, the outer side of the scraper ring 4 fits against the inner wall of the barrel body 1, the bottom end of the threaded rod 5 is fixedly connected with a first limit block 501, and the top ends of the multiple groups of sliding rods 6 are each installed with a second limit block 601. The scraper ring 4 is used to clean the inner wall of the barrel body 1. During this process, the second limit block 601 and the first limit block 501 are used to limit the moving distance of the upper and lower sides of the movable ring 3 respectively.

[0030] Secondly, a water pump 801 is installed at the bottom of the filter cartridge 8, the input end of the water pump 801 is connected to the interior of the bottom end of the barrel body 1, and the output end of the water pump 801 is connected to the bottom end of the filter cartridge 8. The interior of the filter cartridge 8 is provided with a filter screen 802, a filter carbon block layer 803 and a filter sand layer 804 from bottom to top. The cleaned wastewater is pumped into the filter cartridge 8 by the water pump 801, and the wastewater is first coarsely filtered through the filter screen 802, and then finely filtered through the filter carbon block layer 803 and the filter sand layer 804. The filtered water is introduced into the interior of the movable ring 3 under the transmission of the connecting hose 9 and the connecting head 7, and the wastewater is filtered and recycled, thereby saving water and avoiding waste of water resources.

[0031] Finally, the second cleaning mechanism 10 includes a second motor 1001 fixedly mounted on the outside of the barrel body 1, a transmission box 1002 is fixedly mounted inside the barrel body 1, an output shaft of the second motor 1001 extends to one end inside the transmission box 1002 and is fixedly connected to a first bevel gear 1003, the transmission box 1002 is internally rotatably connected to a rotating shaft 1004, the top of the rotating shaft 1004 is meshed with the first bevel gear 1003 through a second bevel gear 1005, and two sets of brush plates 1006 are symmetrically connected to the bottom end of the rotating shaft 1004. When the scraper ring 4 is used to clean the inner wall of the barrel body 1, the inner wall of the bottom end of the barrel body 1 cannot be cleaned. At this time, the second motor 1001 is driven to drive the first bevel gear 1003 to rotate, and the rotating shaft 1004 is driven to rotate under the transmission of the second bevel gear 1005, so that the inner wall of the bottom end of the inner wall of the cylinder is cleaned by the brush plate 1006, thereby further ensuring the cleaning effect.

[0032] In this embodiment, the implementation scenario is specifically as follows: when cleaning the barrel body 1, the dye solution is first discharged through the waste pipe 102, and at the same time, the waste pipe 102 is closed during the cleaning process of the barrel body 1, and the first motor 201 is started to drive the driving wheel 202 to rotate, and the threaded rod 5 is driven to rotate under the transmission of the synchronous belt 204 and the transmission wheel 203, and the movable ring 3 is driven to move up and down under the connection of the threaded sleeve 302 and the sliding cooperation between the sliding sleeve 303 and the sliding rod 6, so that the dye attached to the inner wall of the barrel body 1 is automatically scraped off by the scraper ring 4, and before the movable ring 3 is controlled to move up and down to clean the barrel body 1, a group of connectors 7 on the top are first connected to an external water source, and water is sprayed through multiple groups of water spray heads 301 on the outside of the movable ring 3, so as to rinse the dye that has not been removed on the inner wall of the barrel body 1, thereby ensuring the cleaning effect, and stopping the new water after cleaning for a period of time. Import, at this time the cleaned waste water is filtered through the filter cartridge 8, and then re-introduced into the interior of the moving ring 3 under the transmission of the connecting hose 9 and another set of connectors 7. When the scraper ring 4 is used to clean the inner wall of the barrel body 1, the inner wall of the bottom end of the barrel body 1 cannot be cleaned. At this time, the second motor 1001 is driven to drive the first bevel gear 1003 to rotate, and the rotating shaft 1004 is driven to rotate under the transmission of the second bevel gear 1005, so that the inner wall of the bottom end of the barrel wall is cleaned through the brush plate 1006. The whole operation process is simple and convenient. Compared with the manual cleaning method of the dye barrel of the dyeing machine under the prior art, the utility model can automatically clean the dye barrel through design, and at the same time, the cleaned waste water can be filtered and recycled while improving the cleaning effect, thereby saving water and avoiding waste of water resources.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A self-cleaning water-saving dye barrel for a dyeing machine, comprising a barrel body (1), characterized in that: A first cleaning mechanism (2) is installed inside the barrel body (1), and the first cleaning mechanism (2) comprises a moving ring (3), a scraping ring (4), a threaded rod (5) and a sliding rod (6). The moving ring (3) is located on the inner side of the barrel body (1), and the bottom end of the outer side of the moving ring (3) is fixedly connected to the scraping ring (4). The inner thread of the moving ring (3) is connected to the threaded rod (5). The moving ring (3) is slidably connected to the barrel body (1) through three groups of sliding rods (6). Two groups of connectors (7) are fixedly connected to the top of the moving ring (3). A filter cartridge (8) is installed on the outer side of the barrel body (1), and the top of the filter cartridge (8) is connected to one of the groups of connectors (7) through a connecting hose (9). A second cleaning mechanism (10) is installed at the bottom end of the barrel body (1).

2. The self-cleanable water-saving dye barrel of a dyeing machine according to claim 1, characterized in that: A plurality of sets of supporting legs (101) are fixedly connected to the bottom end of the outer side of the barrel body (1), and a waste discharge pipe (102) is fixedly connected to the bottom of the barrel body (1).

3. The self-cleanable water-saving dye barrel of a dyeing machine according to claim 1, characterized in that: A first motor (201) is fixedly mounted on the top end of the outer side of the barrel body (1); a driving wheel (202) is fixedly connected to the output shaft of the first motor (201); a transmission wheel (203) is fixedly connected to the top end of the threaded rod (5); and the driving wheel (202) and the transmission wheel (203) are connected in transmission via a synchronous belt (204).

4. The self-cleanable water-saving dye barrel of a dyeing machine according to claim 1, characterized in that: A plurality of groups of water spray heads (301) are fixedly connected to the outer side of the moving ring (3); the moving ring (3) is threadedly connected to the threaded rod (5) via a threaded sleeve (302); and the moving ring (3) is slidably connected to the sliding rod (6) via a sliding sleeve (303).

5. The self-cleanable water-saving dye barrel of a dyeing machine according to claim 1, characterized in that: The outer side of the scraper ring (4) fits with the inner wall of the barrel body (1), the bottom end of the threaded rod (5) is fixedly connected with a first limit block (501), and the top ends of the plurality of groups of sliding rods (6) are all equipped with second limit blocks (601).

6. The self-cleanable water-saving dye barrel of a dyeing machine according to claim 1, characterized in that: A water pump (801) is installed at the bottom of the filter cartridge (8), the input end of the water pump (801) is connected to the inside of the bottom end of the barrel body (1), and the output end of the water pump (801) is connected to the bottom end of the filter cartridge (8). The inside of the filter cartridge (8) is provided with a filter screen (802), a filter carbon block layer (803) and a filter sand layer (804) in sequence from bottom to top.

7. The self-cleanable water-saving dye barrel of a dyeing machine according to claim 1, characterized in that: The second cleaning mechanism (10) comprises a second motor (1001) fixedly mounted on the outside of the barrel body (1); a transmission box (1002) is fixedly mounted inside the barrel body (1); an output shaft of the second motor (1001) extends to one end inside the transmission box (1002) and is fixedly connected to a first bevel gear (1003); a rotating shaft (1004) is rotatably connected inside the transmission box (1002); the top end of the rotating shaft (1004) is meshed with the first bevel gear (1003) via a second bevel gear (1005); and the bottom end of the rotating shaft (1004) is symmetrically connected to two sets of brush plates (1006).

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