Anti-corrosion high-temperature heater
By adopting the matching setting of steel pipes and air outlet pipes in the anti-corrosion high-temperature heater, combined with the design of the partition plate and ceramic pipe, the problem of heating gas erosion on the resistive wire and insufficient gas heating area is solved, and the life of the resistive wire and air outlet pipe is extended and the heating efficiency is improved.
Patent Information
- Application Number
- CN202323537071.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2033-12-25
AI Technical Summary
The existing anti-corrosion high-temperature heaters cannot effectively isolate the heating gas from the resistance wire when used, resulting in a shortening of the resistance wire life and needing frequent replacement. The gas heating area is insufficient, which increases the heating time and reduces working efficiency.
A corrosion-resistant high-temperature heater is designed, using the matching setting of steel pipes and air outlet pipes. The steel pipes are sealed through the partition plate to prevent the heating of gas from eroding the resistance wire. The heating area of the gas is increased through the combination of ceramic pipes and resistive wires and improve heating efficiency.
It effectively extends the service life of the resistor wire and air outlet pipe, improves heating efficiency, reduces heating time, and enhances the practicality and durability of the device.
Smart Images

Figure CN222578485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heaters, in particular to an anti-corrosion high-temperature heater. Background Art
[0002] Anti-corrosion high temperature heater is a device used to heat the medium. It can work in a high temperature environment and has anti-corrosion properties. This heater is usually made of high temperature resistant and corrosion resistant materials. Anti-corrosion high temperature heaters usually use electric heating to quickly and evenly heat the medium to the set temperature. They are well designed and can operate stably for a long time in harsh working environments. They have high safety and reliability. Anti-corrosion high temperature heaters have the characteristics of high temperature resistance and corrosion resistance, and are suitable for heating needs in various industrial fields.
[0003] Chinese patent announcement number CN218821043U discloses a high-temperature gas electric heater, including a furnace shell with an air inlet cavity and an air outlet cavity and a heating unit arranged in the furnace shell and located between the air inlet cavity and the air outlet cavity. The heating unit includes a front support plate, a rear support plate, a ceramic tube for heat insulation supported between the front support plate and the rear support plate, and a heating wire arranged in the ceramic tube. The gas entering the air inlet cavity can directly enter the ceramic tube and the heating wire in the ceramic tube to be quickly heated before entering the air outlet cavity. After adopting the above structure, the heating efficiency is high and high-temperature and large-flow air heating can be achieved. At the same time, the insulation performance is good, which not only improves the heating efficiency, but also reduces the temperature of the furnace shell wall, and effectively solves the heating demand for high-temperature gas used in testing hot end components such as aircraft engine combustion chambers and turbines.
[0004] However, the utility model has the following problems when actually used:
[0005] 1. When the utility model is in use, the heated gas cannot be isolated from the resistance wire, and the corrosion generated by the heated gas may cause erosion to the resistance wire, reducing the service life of the resistance wire, so that the device needs to frequently replace the resistance wire, reducing the practicality of the device;
[0006] 2. When the utility model is in use, it is impossible to increase the gas heating area, so that the gas passing through the device is restricted, which increases the time required to heat the same volume of gas, thereby reducing the working efficiency of the device when in use. Utility Model Content
[0007] 1. Technical issues to be resolved
[0008] In order to overcome the above-mentioned defects of the prior art, the utility model provides an anti-corrosion high temperature heater, which solves the problems in the prior art:
[0009] 1. When the utility model is in use, the heated gas cannot be isolated from the resistance wire, and the corrosion generated by the heated gas may cause erosion to the resistance wire, reducing the service life of the resistance wire, so that the device needs to frequently replace the resistance wire, reducing the practicality of the device;
[0010] 2. When the utility model is in use, it is impossible to increase the gas heating area, so that the gas passing through the device is restricted, which increases the time required to heat the same volume of gas, thereby reducing the working efficiency of the device when in use.
[0011] (II) Technical solution
[0012] To achieve the above objectives, the utility model is implemented through the following technical solutions: a corrosion-resistant high-temperature heater, comprising a connector with an air inlet pipe fixedly connected to the top, a steel pipe for conveying gas fixedly connected to one side of the air inlet pipe, an insulating layer for heat insulation clamped on the outer surface of the steel pipe, a base for support fixedly connected to the bottom of the steel pipe, and an outlet pipe for exhausting gas fixedly connected to one side of the steel pipe.
[0013] Optionally, a fixing plate for preventing shaking is fixedly connected to one side of the air intake pipe, and a through hole for fastening is provided on one side of the fixing plate.
[0014] Optionally, a socket for connecting a power source is provided on the top of the connector, and a protective tube for protecting the circuit is fixedly connected to the bottom of the connector.
[0015] Optionally, a partition plate for introducing gas is fixedly connected to the interior of the steel pipe, and a thermocouple for detecting temperature is fixedly connected to one side of the partition plate.
[0016] Optionally, a ceramic tube for preventing corrosion is fixedly connected to one side of the partition plate, and a resistance wire for heating is clamped on the outer surface of the ceramic tube.
[0017] Optionally, a fastening belt for preventing cracking is clamped on the outer surface of the thermal insulation layer, and an adjustment hole for locking is provided on one side of the fastening belt.
[0018] Optionally, a support plate for increasing the load-bearing capacity is fixedly connected to the interior of the base, and a mounting hole for stability is provided at the bottom of the base.
[0019] Optionally, a flange for easy installation is fixedly connected to one side of the gas outlet pipe, and a gas collecting pipe for collecting gas is fixedly connected to one side of the gas outlet pipe.
[0020] (III) Beneficial effects
[0021] The utility model provides an anti-corrosion high-temperature heater, which has the following beneficial effects:
[0022] 1. The anti-corrosion high-temperature heater, through the coordinated arrangement of the steel pipe and the air outlet pipe, can prevent the device from being corroded by the heated gas during use, thereby increasing the service life of the device, increasing the time interval for replacing parts, and allowing users to increase work efficiency. The arrangement of the steel pipe can limit the diffusion of the gas through internal sealing, and avoid the increase of corrosion after the gas is heated, thereby corroding the resistance wire inside the device and reducing the life of the resistance wire. The arrangement of the air outlet pipe can collect the heated gas, so that the gas can be quickly discharged from the device, reducing the corrosion time of the heated gas on the air outlet pipe, so that the air outlet pipe can be used for a longer time, so that the practicality of the device during use is improved.
[0023] 2. The corrosion-resistant high-temperature heater, through the coordinated arrangement of the connector, the steel pipe and the thermal insulation layer, can increase the speed of raising the temperature of the gas and reduce the loss of heat during use, thereby reducing the heating time required for the gas. The arrangement of the connector can supply power to the resistance wire inside the device, so that the resistance wire can heat up quickly, thereby heating the gas. The arrangement of the steel pipe can separate the gas for transmission, thereby making the gas heating faster. At the same time, the steel pipe can measure the temperature of the gas after being heated by the device, making the temperature of the gas after being heated by the device more accurate. The arrangement of the thermal insulation layer can prevent the heat inside the device from decreasing, so that the device can be in a high temperature state for a long time, so that the gas can be heated to the required temperature, thereby increasing the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the steel pipe installation structure of the utility model;
[0026] Figure 3 This is a schematic diagram of the insulation layer structure of the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the air outlet pipe of the utility model.
[0028] In the figure: 1. Inlet pipe; 2. Connector; 3. Steel pipe; 4. Insulation layer; 5. Base; 6. Outlet pipe; 7. Fixing plate; 8. Through hole; 9. Plug hole; 10. Protective tube; 11. Partition plate; 12. Thermocouple; 13. Ceramic tube; 14. Resistance wire; 15. Fastening belt; 16. Adjustment hole; 17. Support plate; 18. Mounting hole; 19. Flange; 20. Collecting pipe. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1 and Figure 2 The utility model provides a technical solution: an anti-corrosion high-temperature heater. Through the setting of the partition plate 11, the interior of the steel pipe 3 can be sealed to prevent the heated gas from entering the internal space and corroding the resistance wire 14, thereby extending the service life of the resistance wire 14. Through the setting of the thermocouple 12, the temperature can be directly measured, and the temperature signal can be converted into a thermoelectric potential signal, and then the temperature of the gas can be obtained through re-conversion, so that the device can control the temperature of the gas heating more accurately. Through the setting of the ceramic tube 13, the gas can have space for heating, and the ceramic tube 13 can avoid the erosion caused by the gas heating, so that the device can have a longer service life. Through the setting of the resistance wire 14, the gas inside the device can be heated so that the gas can be heated to the required stability. Through the setting of the flange 19, the device can be more easily assembled with other required equipment when in use, thereby making the device more convenient when in use. Through the setting of the gas collecting pipe 20, the gas heated by the device can be concentrated together, and the gas collecting pipe 20 can make the heated gas quickly discharge the device, reduce the duration of the device being corroded, and increase the durability of the device.
[0031] See also Figure 1 and Figure 3By setting the jack 9, the device can be connected to an external power source more easily, meeting the power needs of the device, making the device more convenient to use. By setting the protective tube 10, the device can avoid damage to the internal wires when in use, so that the connector 2 can normally transmit current to the inside of the device, increasing the protection of the device. By setting the partition plate 11, the gas to be heated can be divided into smaller volumes, so that the speed of gas heating by the device is increased. By setting the thermocouple 12, the device can monitor the temperature of the heated gas to prevent the temperature of the heated gas from not meeting the standard. By setting the ceramic tube 13, When the gas passes through the ceramic tube 13, the area where the gas is heated can be increased, so that the gas temperature can be raised faster and the working efficiency of the device can be increased. By setting the resistance wire 14, the gas inside multiple ceramic tubes 13 can be heated at the same time, thereby reducing the heating time required for the same volume of gas. By setting the fastening belt 15, the insulation layer 4 can be more closely connected to the device, which can reduce the loss of heat inside the device, so that the high temperature can be maintained inside the device, and the gas can reach the required temperature. By setting the adjustment hole 16, the fastening belt 15 can be more convenient to fix and use, thereby increasing the practicality of the device.
[0032] See also Figure 1 By setting the fixing plate 7, the device can be more firmly connected to the external equipment, and the device can be prevented from shaking when entering the air. By setting the through hole 8, the assembly of the device with the external equipment is more convenient, and the device is easier to disassemble and assemble, and it is more convenient to detect and repair the device. By setting the supporting plate 17, the supporting force of the base 5 can be increased, so that the bearing capacity of the base 5 is improved, so that the base 5 can support the device more stably. By setting the mounting hole 18, the device can be fixed more firmly, and the device can be prevented from shaking horizontally during use, so that the stability of the device is improved.
[0033] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0034] In the utility model, the working steps of the device are as follows:
[0035] First, the device is connected to external equipment through the fixing plate 7 and the flange plate 19, and the base 5 can be prevented from shaking and kept stable through the mounting hole 18. Secondly, the connector 2 is connected to the power supply to heat the resistance wire 14 inside the device, and the heat loss is reduced through the insulation layer 4. Then, the gas to be heated is allowed to enter the steel pipe 3 through the air inlet pipe 1, and the gas is separated by the partition plate 11 inside the steel pipe 3 so as to enter the ceramic tube 13. The gas to be heated is heated by the resistance wire 14 outside the ceramic tube 13. Finally, when the gas inside the device is heated to the required temperature, the heated gas is collected together through the gas collecting pipe 20 and discharged from the device through the gas outlet pipe 6, thereby improving the practicality of the device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A corrosion-resistant high-temperature heater, comprising a connector (2) with an air inlet pipe (1) fixedly connected to the top, characterized in that: A steel pipe (3) for conveying gas is fixedly connected to one side of the air inlet pipe (1); a heat-insulating layer (4) for heat insulation is clamped on the outer surface of the steel pipe (3); a base (5) for support is fixedly connected to the bottom of the steel pipe (3); and an air outlet pipe (6) for exhausting gas is fixedly connected to one side of the steel pipe (3); A partition plate (11) for feeding gas is fixedly connected inside the steel pipe (3), and a thermocouple (12) for detecting temperature is fixedly connected to one side of the partition plate (11); A ceramic tube (13) for preventing corrosion is fixedly connected to one side of the partition plate (11), and a resistance wire (14) for heating is clamped on the outer surface of the ceramic tube (13).
2. The anti-corrosion high temperature heater according to claim 1, characterized in that: A fixing plate (7) for preventing shaking is fixedly connected to one side of the air intake pipe (1), and a through hole (8) for fastening is provided on one side of the fixing plate (7).
3. The anti-corrosion high temperature heater according to claim 1, characterized in that: A socket (9) for connecting a power source is provided on the top of the connector (2), and a protective tube (10) for protecting the circuit is fixedly connected to the bottom of the connector (2).
4. The anti-corrosion high temperature heater according to claim 1, characterized in that: The outer surface of the thermal insulation layer (4) is clamped with a fastening belt (15) for preventing cracking, and an adjustment hole (16) for locking is provided on one side of the fastening belt (15).
5. The anti-corrosion high temperature heater according to claim 1, characterized in that: A support plate (17) for increasing the load-bearing capacity is fixedly connected to the interior of the base (5), and a mounting hole (18) for stability is provided at the bottom of the base (5).
6. The anti-corrosion high temperature heater according to claim 1, characterized in that: A flange (19) for easy installation is fixedly connected to one side of the gas outlet pipe (6), and a gas collecting pipe (20) for collecting gas is fixedly connected to one side of the gas outlet pipe (6).
Citation Information
Patent Citations
A high-temperature gas electric heater
CN218821043U