Cooling device for chemical fertilizer preparation

By designing an air-cooled cooling device for fertilizer preparation, using the combination of a cooler, an air pump and a cooling tank, the problems of waste of resources and low cooling efficiency of existing water-cooling equipment are solved, and efficient air-cooling treatment of chemical fertilizers and the improvement of production efficiency are achieved.

CN222578678UActive Publication Date: 2025-03-07HEBI HUIEN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420656566.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-07
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

Existing fertilizer cooling equipment relies on water cooling, which leads to waste of water resources and low cooling efficiency, affecting production efficiency.

Method used

A cooling device for fertilizer preparation is designed, using an air-cooling system, including a cooler, an air pump and a cooling tank, and the positioning, fixing and rotating of the barrel is achieved by using electric sliders and hydraulic cylinders, and uniform cooling is carried out through the air distribution plate and the nozzle.

Benefits of technology

It realizes efficient air-cooling treatment of chemical fertilizers, shortens cooling time, improves production efficiency and quality, and realizes batch loading, unloading and replacement through fast disassembly and assembly of the barrel.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222578678U_ABST
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Abstract

The cooling device comprises an air cooler, an air pump and a cooling tank, an air outlet of the air cooler is communicated with an air inlet of the air pump, an air inlet pipe is fixedly arranged at the bottom of the cooling tank in a penetrating mode, the bottom end of the air inlet pipe is communicated with an air outlet of the air pump, and the top end of the air inlet pipe is communicated with a hollow air distribution plate. Electric sliding blocks are arranged on the two guide rails in a sliding mode, a charging barrel is detachably arranged between the opposite sides of the two electric sliding blocks, the charging barrel and the guide rails are coaxial, the barrel wall of the charging barrel is in a net shape, and the longitudinal section of the charging barrel is in a circular ring shape; a plurality of spray heads are communicated with the peripheral sides of the two air distribution pipes and the top of the air distribution plate, and through holes are formed in the side wall, corresponding to the air distribution pipes, of the cooling tank. The chemical fertilizer air-cooling device can realize more comprehensive and efficient air-cooling treatment on chemical fertilizers, can quickly load and unload materials before and after cooling, and is more practical.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fertilizer production, and in particular relates to a cooling device for fertilizer preparation. Background Art

[0002] Chemical fertilizers are fertilizers made by chemical and / or physical methods that contain one or more nutrients required for the growth of crops. They are also called inorganic fertilizers and include nitrogen fertilizers, phosphorus fertilizers, potassium fertilizers, trace fertilizers, compound fertilizers, etc. They are not edible.

[0003] At present, cooling treatment is required in the production and processing of fertilizers, but the existing fertilizer cooling equipment usually relies on water cooling for heat absorption cooling, which consumes a lot of water resources. In addition, since the internal body is not turned over thoroughly enough, most of the fertilizers cannot contact the cooling pipes, resulting in slow temperature transmission between the fertilizers, which in turn causes the cooling time to be too long. At the same time, the loading and unloading of materials before and after cooling is not fast enough, resulting in low overall production efficiency and quality, which needs to be improved. Utility Model Content

[0004] In view of this, the purpose of the utility model is to provide a cooling device for fertilizer preparation, which can achieve more comprehensive and efficient air cooling treatment of fertilizers and can quickly load and unload materials before and after cooling to solve the above problems.

[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is: a cooling device for fertilizer preparation, comprising an air cooler, an air pump and a cooling trough, the air outlet of the air cooler is connected to the air inlet of the air pump, the bottom of the cooling trough is penetrated by a fixed air inlet pipe, the bottom end of the air inlet pipe is connected to the air outlet of the air pump, and the top end is connected to a horizontally arranged hollow air distribution plate, annular guide rails are fixed on the left and right inner walls of the cooling trough, electric sliders are slidably arranged on the two guide rails, mounting blocks are fixedly connected on the opposite sides of the two electric sliders, positioning grooves are provided on the tops of the two mounting blocks, and a plurality of blind holes distributed in a rectangular array are provided on the opposite sides of the two mounting blocks, a barrel is provided between the two mounting blocks, the barrel is coaxially arranged with the guide rail, and its barrel wall is mesh-shaped and its longitudinal cross-section is annular, electric push rods are fixedly arranged on the upper parts of the left and right outer end walls of the barrel, and the two electric push rods are fixedly arranged on the upper parts of the two electric push rods. The telescopic ends of the movable push rods are arranged back to back and are fixedly connected with fixing plates, and a plurality of fixing rods are fixedly provided on the opposite sides of the two fixing plates, and an inverted L-shaped positioning plate is fixedly provided on the outer end wall of the barrel above the two electric push rods, and the vertical parts of the positioning plate are inserted in the positioning grooves of the mounting blocks on the same side, and the fixing plates abut against the mounting blocks on the same side, and the fixing rods correspond to and are inserted into the blind holes on the same side one by one, and a material pipe with a gate valve is connected to the lower part of the end wall of the barrel, and hydraulic cylinders are horizontally fixedly mounted on the left and right outer walls of the cooling groove, and the piston rods of the two hydraulic cylinders are relatively arranged and fixedly connected with air distribution pipes, and the two air distribution pipes are connected with the air inlet pipe through hoses, and a plurality of nozzles are connected on the circumference of the two air distribution pipes and the top of the air distribution plate. The air distribution pipe is coaxially arranged with the guide rail and has a through hole on the corresponding side wall of the cooling groove, and the air distribution pipe can extend into the inner side of the barrel through the through hole.

[0006] Preferably, the positioning plate is matched with the corresponding positioning groove.

[0007] Preferably, the fixing rod is matched with the corresponding blind hole.

[0008] Preferably, a mobile power source and a controller are fixedly provided on the outer side wall of the barrel, and the electric push rod is electrically connected to the mobile power source through the controller.

[0009] Preferably, a handle is fixedly provided on the outer top of the barrel.

[0010] The beneficial effects of the utility model are as follows: before cooling, multiple barrels can be prepared in advance, and the fertilizer to be cooled can be divided into each barrel through the material pipe. After the division, the gate valve is closed. During cooling, first adjust the two electric sliders to the upper part of the guide rail, then take a barrel filled with materials and send it into the cooling tank until the positioning plates on both ends of the barrel are inserted into the corresponding positioning grooves, so that the initial positioning and installation of the barrel can be achieved. Then, operate the two electric push rods to extend their telescopic ends, drive the fixed plate to move until it presses against the corresponding mounting block, and the fixed rod at this time can be inserted into the corresponding blind hole, and the mounting block is inserted and fixed, so that the barrel can be further fixed and installed, and the installation is stable and does not affect subsequent operations. Next, operate the two hydraulic cylinders to extend their piston rods, so that the corresponding through holes of the corresponding air distribution pipe diameters can be driven to extend into the cooling tank until the air distribution pipe extends into the appropriate position of the inner center hole of the barrel. After that, the air cooler and air pump are operated, and the cold air produced by the air cooler is diverted to the air distribution plate and two air distribution pipes under the pumping of the air pump, and finally ejected through the nozzles on the air distribution plate and the two air distribution pipes. At the same time, the two electric slides operate synchronously, driving the entire barrel to rotate circumferentially along the guide rail, so that the outer peripheral side of the barrel can be evenly cooled by heat exchange through the cold air ejected from the nozzles on the air distribution plate, and the inner peripheral side of the barrel can be evenly cooled by heat exchange through the cold air ejected from the nozzles on the two air distribution pipes. The overall cooling efficiency is higher, the effect is better, and the cooling is more uniform and complete, which can greatly improve the overall production efficiency and quality;

[0011] After cooling, turn off the air cooler and air pump, stop the input of cold air, adjust the electric slider to the upper part of the guide rail, turn off the electric slider, and stop the rotation of the barrel. Then, run the two electric push rods again to shrink the telescopic ends, drive the two fixed plates back, until the fixed rods are completely withdrawn from the corresponding blind holes, and then the plug-in fixation of the mounting block can be released. Then pull out the positioning plate, and the barrel can be removed and moved out of the cooling tank. After that, replace it with another loaded barrel as mentioned above, and continue cooling. By opening the gate valve on the cooled barrel, the cooled fertilizer material can be discharged. In this way, the batch loading and unloading of fertilizers can be realized by quickly disassembling and replacing the entire barrel before and after cooling, which can further improve efficiency and be more conducive to overall production and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a main structural schematic diagram of the utility model;

[0013] Figure 2 This is a schematic diagram of the main structure of the mounting block of the utility model;

[0014] Figure 3 This is a schematic diagram of the main structure of the barrel of the utility model;

[0015] Figure 4It is a right side structural schematic diagram of the barrel of the utility model;

[0016] Figure 5 It is a schematic diagram of the main structure when the mounting block of the utility model is connected with the fixing plate.

[0017] Numbers in the figure: 1 is an air cooler, 2 is an air pump, 3 is a cooling trough, 4 is an air inlet pipe, 5 is an air distribution plate, 6 is a guide rail, 7 is an electric slider, 8 is a mounting block, 9 is a positioning groove, 10 is a blind hole, 11 is a barrel, 12 is an electric push rod, 13 is a fixing plate, 14 is a fixing rod, 15 is a positioning plate, 16 is a gate valve, 17 is a material pipe, 18 is a hydraulic cylinder, 19 is an air distribution pipe, 20 is a hose, 21 is a nozzle, 22 is a through hole, 23 is a mobile power supply, 24 is a controller, and 25 is a handle. DETAILED DESCRIPTION

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods:

[0019] like Figures 1 to 5 As shown, a cooling device for fertilizer preparation includes a cooling fan 1, an air pump 2 and a cooling tank 3. The air outlet of the cooling fan 1 is connected to the air inlet of the air pump 2. An air inlet pipe 4 is fixedly provided through the bottom of the cooling tank 3. The bottom end of the air inlet pipe 4 is connected to the air outlet of the air pump 2, and the top end is connected to a horizontally arranged hollow air distribution plate 5. Circular guide rails 6 are fixedly provided on the left and right inner walls of the cooling tank 3. Electric sliders 7 are slidably provided on the two guide rails 6. Mounting blocks 8 are fixedly connected on the opposite sides of the two electric sliders 7. Positioning grooves 9 are provided on the tops of the two mounting blocks 8. A plurality of blind holes 10 distributed in a rectangular array are provided on the opposite sides of the two mounting blocks 8. A barrel 11 is provided between the two mounting blocks 8. The barrel 11 is coaxially arranged with the guide rail 6 and its barrel wall is in a mesh shape and its longitudinal section is in a circular ring shape. Electric push rods 12 are fixed horizontally on the upper part of the left and right outer end walls of the barrel 11. The telescopic ends of the two electric push rods 12 are arranged opposite to each other and are fixedly connected with a fixing plate 13. A plurality of fixing rods 14 are fixed on the opposite side of the two fixing plates 13. An inverted L-shaped positioning plate 15 is fixed on the outer end wall of the barrel 11 above the two electric push rods 12. The vertical part of the positioning plate 15 is inserted into the positioning groove 9 of the mounting block 8 on the same side. The fixing plate 13 abuts against the mounting block 8 on the same side. The fixing rods 14 correspond to and are inserted into the blind holes 10 on the same side. A material pipe 17 with a gate valve 16 is connected to the lower part of one end wall of the barrel 11. Hydraulic cylinders 18 are fixedly mounted horizontally on the left and right outer walls of the cooling tank 3. The piston rods of the two hydraulic cylinders 18 are arranged opposite to each other and are fixedly connected to air distribution pipes 19. The two air distribution pipes 19 are connected to the air inlet pipe 4 through hoses 20. The surrounding sides of the two air distribution pipes 19 and the top of the air distribution plate 5 are connected to a plurality of nozzles 21. The air distribution pipes 19 are coaxially arranged with the guide rails 6 and the side walls of the corresponding cooling tanks 3 are provided with through holes 22. The air distribution pipes 19 can extend into the inner side of the barrel 11 through the through holes 22;

[0020] Before cooling, multiple barrels 11 can be prepared in advance, and the fertilizer to be cooled can be divided into each barrel 11 through the material pipe 17. After the division, the gate valve 16 is closed. During cooling, the two electric slides 7 are first adjusted to the upper part of the guide rail 6, and then a barrel 11 filled with materials is taken and sent into the cooling tank 3 until the positioning plates 15 on both ends of the barrel 11 are inserted into the corresponding positioning grooves 9, and the initial positioning and installation of the barrel 11 can be achieved. Then, the two electric push rods 12 are operated to extend their telescopic ends, driving the fixed plate 13 to move until it presses against the corresponding mounting block 8, and the fixed rod 14 at this time can be inserted into the corresponding blind hole 10, and the mounting block 8 is inserted and fixed, so that the barrel 11 can be further fixed and installed, and the installation is stable and does not affect subsequent operations. Next, operate the two hydraulic cylinders 18 to extend their piston rods, which can drive the corresponding through holes 22 of the corresponding air distribution pipes 19 to extend into the cooling tank 3, until the air distribution pipes 19 extend into the appropriate position of the inner center hole of the barrel 11. After that, operate the air cooler 1 and the air pump 2, and the cold air produced by the air cooler 1 can be diverted to the air distribution plate 5 and the two air distribution pipes 19 under the pumping of the air pump 2, and finally sprayed out through the nozzles 21 on the air distribution plate 5 and the two air distribution pipes 19. At the same time, the two electric slides 7 operate synchronously, driving the entire barrel 11 to rotate circumferentially along the guide rail 6, so that the outer peripheral side of the barrel 11 can be evenly cooled by heat exchange through the cold air sprayed from the nozzles 21 on the air distribution plate 5, and the inner peripheral side of the barrel 11 can be evenly cooled by heat exchange through the cold air sprayed from the nozzles 21 on the two air distribution pipes 19. The overall cooling efficiency is higher, the effect is better, and the cooling is more uniform and complete, which can greatly improve the overall production efficiency and quality.

[0021] After cooling, turn off the air cooler 1 and the air pump 2, stop the input of cold air, adjust the electric slider 7 to the upper part of the guide rail 6, turn off the electric slider 7, and stop the rotation of the barrel 11. Then, run the two electric push rods 12 again to shrink their telescopic ends, drive the two fixed plates 13 to retreat, until the fixed rod 14 is completely withdrawn from the corresponding blind hole 10, and the plug-in fixation of the mounting block 8 can be released, and then pull out the positioning plate 15, and the barrel 11 can be removed and moved out of the cooling tank 3. After that, replace it with another barrel 11 filled with materials as mentioned above, and continue cooling, and by opening the gate valve 16 on the cooled barrel 11, the cooled fertilizer material can be discharged. In this way, the batch overall loading and unloading of fertilizers can be realized by quickly disassembling and replacing the entire barrel 11 before and after cooling, which can further improve efficiency and be more conducive to overall production and processing. The air cooler 1 can use existing technology.

[0022] In this embodiment, the positioning plate 15 is matched with the corresponding positioning groove 9 to ensure that the positioning plate is smoothly inserted into place, thereby achieving the positioning installation of the barrel.

[0023] In this embodiment, the fixing rod 14 is matched with the corresponding blind hole 10 to ensure that the fixing rod is smoothly inserted into place, thereby achieving fixed installation of the barrel.

[0024] In this embodiment, a mobile power source 23 and a controller 24 are fixedly provided on the outer wall of the barrel 11, and the electric push rod 12 is electrically connected to the mobile power source 23 through the controller 24, so that when in use, the mobile power source 23 can supply power to the electric push rod 12, and the controller 24 can control the movement of the electric push rod 12, thereby cooperating to realize the disassembly and assembly operation of the entire barrel 11, and the entire barrel 11 can be used independently, which is more conducive to the disassembly and assembly of the barrel 11 before and after cooling. The mobile power source 23 and the controller 24 can both adopt existing technologies.

[0025] In this embodiment, a handle 25 is fixedly provided on the outer top of the barrel 11 to facilitate the movement of the barrel 11 .

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A cooling device for fertilizer preparation, comprising a cooling fan, an air pump and a cooling tank, characterized in that: The air outlet of the air cooler is connected with the air inlet of the air pump, and an air inlet pipe is fixedly provided through the bottom of the cooling tank, the bottom end of the air inlet pipe is connected with the air outlet of the air pump, and the top end is connected with a horizontally arranged hollow air distribution plate, and annular guide rails are fixedly provided on the left and right inner walls of the cooling tank, and electric sliders are slidably provided on the two guide rails, and mounting blocks are fixedly connected on the opposite sides of the two electric sliders, and positioning grooves are provided on the tops of the two mounting blocks, and a plurality of blind holes distributed in a rectangular array are provided on the opposite sides of the two mounting blocks, and a barrel is provided between the two mounting blocks, and the barrel is coaxially arranged with the guide rails, and its barrel wall is mesh-shaped and its longitudinal cross-section is annular, and electric push rods are fixedly provided on the upper parts of the left and right outer end walls of the barrel, and the telescopic ends of the two electric push rods are arranged back to back and fixedly connected with a fixing plate, and the two fixed A plurality of fixing rods are fixed on the side opposite to the fixed plate, and an inverted L-shaped positioning plate is fixed on the outer end wall of the barrel above the two electric push rods, the vertical parts of the positioning plate are inserted in the positioning grooves of the mounting block on the same side, the fixing plate abuts against the mounting block on the same side, the fixing rods correspond to and are inserted into the blind holes on the same side one by one, and a material pipe with a gate valve is connected to the lower part of one end wall of the barrel, and hydraulic cylinders are horizontally fixed on the left and right outer walls of the cooling groove, the piston rods of the two hydraulic cylinders are relatively arranged and fixedly connected with air distribution pipes, the two air distribution pipes are connected to the air inlet pipe through a hose, and a plurality of nozzles are connected to the circumference of the two air distribution pipes and the top of the air distribution plate, the air distribution pipe is coaxially arranged with the guide rail and has a through hole on the corresponding side wall of the cooling groove, and the air distribution pipe can extend into the inner side of the barrel through the through hole.

2. The cooling device for fertilizer preparation according to claim 1, characterized in that: The positioning plate is matched with the corresponding positioning groove.

3. The cooling device for fertilizer preparation according to claim 1, characterized in that: The fixing rod is matched with the corresponding blind hole.

4. The cooling device for fertilizer preparation according to claim 1, characterized in that: A mobile power source and a controller are fixedly arranged on the outer side wall of the barrel, and the electric push rod is electrically connected to the mobile power source through the controller.

5. The cooling device for fertilizer preparation according to claim 1, characterized in that: A handle is fixedly arranged on the outer top of the barrel.