Composite inspection tool for cooler bent pipe

By designing a composite inspection tool, the combination of sliders, guide rails, positioning blocks and length inspection blocks is used to realize simultaneous inspection of the length, outer diameter and deformation of the cooler bend pipe, solving the problems of cumbersome inspection steps, low efficiency and high cost in the prior art, improving inspection efficiency and reducing costs.

CN222579246UActive Publication Date: 2025-03-07JIANGSU TONGSHUN POWER TECH CO LTD
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Patent Information

Application Number
CN202420658298.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-07
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

In the prior art, the inspection of the length, outer diameter and deformation of the cooler bend pipe cannot be achieved simultaneously, the inspection steps are cumbersome and the efficiency is low, and the bend pipes of different specifications need to be inspected by different inspection molds, which increases the inspection cost.

Method used

A composite inspection tool is designed, including a base, an outer diameter inspection block, a positioning block, a length inspection block and a sliding assembly. The slider slides along the guide rail to slide along the side of the length inspection block. Combined with the role of the positioning block and the limiting block, the simultaneous inspection of the length, outer diameter and deformation of the bent pipe are realized.

Benefits of technology

The efficiency of bent pipe inspection is improved, and it can simultaneously check whether the length, outer diameter and pipe section of bent pipe are deformed, simplify the inspection steps, reduce the inspection cost, and can adapt to different specifications of bent pipe inspection by adjusting the component position or replacing the components.

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Abstract

The utility model discloses a composite inspection tool for cooler elbows, and relates to the technical field of cooler elbow inspection. The inspection tool comprises a base, an outer diameter inspection block, a positioning block and a length go-no inspection block; a sliding assembly is arranged on the base; a positioning block is installed at the top of the sliding block, a protruding positioning strip is arranged in the middle of the positioning block, an outer diameter inspection block is arranged at one end of the positioning block, and a limiting block is arranged at the other end of the positioning block. A through hole is formed in the outer diameter inspection block; the length pass-stop inspection block is installed on the top of the base, and one surface of the length pass-stop inspection block close to the slide block is a step surface. The utility model has the advantages that whether the outside of the bent pipe of the cooler is deformed or not is detected through the positioning strip, the outer diameter is detected through the outer diameter detection block, the length is detected through the sliding of the bent pipe along the side surface of the length pass-stop detection block, the length and the outer diameter of the bent pipe and whether the bent pipe is deformed or not can be detected at the same time, and the detection efficiency is high; and the bent pipes with different specifications can be inspected, so that the inspection cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooler bent pipe inspection, in particular to a composite inspection tool for cooler bent pipes. Background Art

[0002] Coolers are a type of heat exchange equipment used to cool fluids. Usually water or air is used as a coolant to remove heat. There are partition type, spray type, jacket type and coil type coolers. The heat exchange pipes of the cooler are composed of several elbows. When the cooler is assembled, the elbows are installed by press fitting. The size requirements for the elbows are very high. If the size of the elbows does not meet the requirements, the assembly cannot be completed. Usually, the length of the elbows and the deformation of the pipe ends will be inspected after the bending process.

[0003] In the prior art, when inspecting bent pipes, the length and outer diameter of the pipe section are usually measured manually, and then the deformation of the pipe end is identified by the naked eye. The inspection efficiency is low and there are large errors in the inspection. There are also methods of comparison and inspection through inspection tools, but the length, outer diameter and deformation of the bent pipe need to be inspected separately through different tools. The inspection steps are cumbersome and cannot be inspected simultaneously through the same inspection tool. The inspection efficiency is low. If the inspection is carried out through a comparison inspection mold, different comparison inspection molds need to be prepared for bent pipes of different specifications, which increases the inspection cost. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a composite inspection tool for cooler bent pipes, which can solve the problems in the prior art that the inspection of the length, outer diameter and tube end deformation of the bent pipes cannot be achieved simultaneously, the inspection steps are cumbersome, the inspection efficiency is low, bent pipes of different specifications need to be inspected by different inspection molds, and the inspection cost is increased.

[0005] In order to solve the above technical problems, the technical solution of the utility model is as follows: comprising a base, an outer diameter inspection block, a positioning block, a length pass / stop inspection block and a sliding assembly;

[0006] The base is provided with a sliding assembly, the sliding assembly includes a slider and a guide rail, the guide rail is fixedly mounted on the base, and the slider and the guide rail are installed in cooperation to realize the sliding movement of the slider along the guide rail;

[0007] A positioning block is fixedly installed on the top of the slider, a raised positioning strip is provided in the middle of the positioning block, and one end of the positioning strip is an arc-shaped structure, an outer diameter inspection block is provided at one end of the positioning block away from the arc-shaped structure of the positioning strip, and a limit block is provided at the other end of the positioning block, and the limit block and the positioning strip work together to limit the position of the cooler bend;

[0008] The outer diameter inspection block is provided with two through holes for the cooler elbow to pass through;

[0009] The length check block is installed on the top of the base, and is located outside one end of the slider where the outer diameter check block is installed, and one side of the length check block close to the slider is a step surface.

[0010] Furthermore, the guide rail is fixed to the base by bolts, and a countersunk hole is provided at the bottom of the base, and the bolts are installed from the bottom of the base to connect the guide rail to the base.

[0011] Furthermore, one end of the positioning block away from the outer diameter inspection block is an arc-shaped structure.

[0012] Furthermore, the outer diameter inspection block is mounted on the top of the sliding block by bolts, and the limit block is mounted on the top of the positioning block by bolts.

[0013] Furthermore, the length check block is mounted on the top of the base by bolts.

[0014] After adopting the above structure, the utility model has the advantages of: the positioning block and the positioning strip are used to check whether the bent pipe of the cooler is deformed, the outer diameter of the bent pipe is checked by the outer diameter inspection block, and the sliding block is used to slide along the guide rail to drive the bent pipe to slide along the side of the length pass-stop inspection block. If the bent pipe is stuck at the corner of the step surface, it indicates that the length of the bent pipe meets the requirements. The length of the bent pipe can be checked by the composite structure of the bent pipe inspection tool, and the length, outer diameter and deformation of the pipe section of the bent pipe can be checked at the same time, and the inspection efficiency is high;

[0015] The positions of the length check block and the limit block can be changed, and the outer diameter check block with holes of different apertures can be replaced. By adjusting the positions of some components or replacing some components, elbows of different specifications can be inspected, thereby reducing the inspection cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 It is a top view of the utility model. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. The following embodiments can enable technicians in this field to understand the utility model more comprehensively, but the utility model is not limited to the scope of the embodiments.

[0019] like Figure 1 and Figure 2 As shown, this specific embodiment adopts the following technical solution: it includes a base 1, an outer diameter inspection block 2, a positioning block 3, a length pass / stop inspection block 4 and a sliding assembly.

[0020] A sliding assembly is provided on the base 1, and the sliding assembly includes a slider 51 and a guide rail 52. The guide rail 52 is fixedly installed on the base 1. The slider 51 and the guide rail 52 are installed in coordination to realize the sliding of the slider 51 along the guide rail 52. The guide rail 52 and the base 1 are fixed by bolts, and a countersunk hole is provided at the bottom of the base 1. The bolts are installed from the bottom of the base 1 to connect the guide rail 52 to the base 1.

[0021] A positioning block 3 is fixedly installed on the top of the slider 51, and a raised positioning strip 6 is provided in the middle of the positioning block 3, and one end of the positioning strip 6 is an arc-shaped structure. An outer diameter inspection block 2 is provided at the end of the positioning block 3 away from the arc-shaped structure of the positioning strip 6, and the end of the positioning block 3 away from the outer diameter inspection block 2 is also an arc-shaped structure. Two through holes are provided on the outer diameter inspection block 2 for the cooler elbow 10 to pass through, and a limit block 7 is provided at the other end of the positioning block 3. The outer diameter inspection block 2 is installed on the top of the slider 51 by bolts. During inspection, the cooler elbow 10 is placed on the top of the positioning block 3 and is arranged around the outer periphery of the positioning strip 6 to inspect whether the shape of the elbow 10 is deformed. The end of the elbow 10 passes through the through hole of the outer diameter inspection block 2 to inspect the outer diameter size of the elbow 10.

[0022] The slider 51 can translate along the guide rail 52, driving the positioning block 3 and the outer diameter inspection block 2 to move synchronously, thereby driving the bent pipe 10 to move synchronously. The limit block 7 is installed on the top of the positioning block 3 by bolts, and different screw holes can be set on the top of the positioning block 3 to be applied to the inspection of bent pipes of different specifications. The position of the cooler bent pipe 10 is limited by the limit block 7 and the positioning strip 6 to prevent the bent pipe 10 from sliding.

[0023] The length check block 4 is installed on the top of the base 1 by bolts, and the length check block 4 is located outside one end of the slider 51 where the outer diameter check block 2 is installed. Different screw holes can be set on the base 1 to install the length check block 4 at different positions to inspect elbows 10 of different specifications. The side of the length check block 4 close to the slider 51 is a step surface 41. The slider 51 translates to drive the elbow 10 to translate, and the end face of the elbow 10 translates along the step surface 41 of the length check block 4. If the elbow 10 is stuck at the corner of the step surface 41, it indicates that the length of the elbow 10 meets the requirements and the length of the elbow 10 can be inspected.

[0024] Working principle: The bend 10 of the cooler is placed on the positioning block 3 for inspection, the positioning bar 6 inspects whether the bend 10 of the cooler is deformed on the outside, the outer diameter inspection block 2 inspects the outer diameter of the bend 10, and the slider 51 slides along the guide rail 52 to drive the bend 10 to slide along the step surface 41 of the length pass / stop inspection block 4, and the bend 10 translates from the concave part to the convex part of the step surface 41. If the bend 10 is stuck at the corner of the step surface 41, it indicates that the length of the bend 10 meets the requirements, and the length of the bend 10 can be inspected, and the length, outer diameter and deformation of the pipe section of the bend 10 can be inspected at the same time, and the inspection efficiency is high; the positions of the length pass / stop inspection block 4 and the limit block 7 can be changed, and the outer diameter inspection block 4 with perforations of different apertures can be replaced, and the bends 10 of different lengths and outer diameters can be inspected, and the inspection cost is reduced.

[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A composite inspection tool for cooler elbows, characterized by: It includes a base, an outer diameter inspection block, a positioning block, a length pass / stop inspection block and a sliding assembly; The base is provided with a sliding assembly, the sliding assembly includes a slider and a guide rail, the guide rail is fixedly mounted on the base, and the slider and the guide rail are installed in cooperation to realize the sliding movement of the slider along the guide rail; A positioning block is fixedly installed on the top of the slider, a raised positioning strip is provided in the middle of the positioning block, and one end of the positioning strip is an arc-shaped structure, an outer diameter inspection block is provided at one end of the positioning block away from the arc-shaped structure of the positioning strip, and a limit block is provided at the other end of the positioning block, and the limit block and the positioning strip work together to limit the position of the cooler bend; The outer diameter inspection block is provided with two through holes for the cooler elbow to pass through; The length check block is installed on the top of the base, and is located outside one end of the slider where the outer diameter check block is installed, and one side of the length check block close to the slider is a step surface.

2. The composite inspection tool for cooler elbows according to claim 1, characterized in that: The guide rail is fixed to the base by bolts, and a countersunk hole is provided at the bottom of the base. The bolts are installed at the bottom of the base to connect the guide rail to the base.

3. The composite inspection tool for cooler elbow according to claim 1, characterized in that: One end of the positioning block away from the outer diameter inspection block is an arc-shaped structure.

4. The composite inspection tool for cooler elbow according to claim 1, characterized in that: The outer diameter inspection block is installed on the top of the sliding block through bolts, and the limit block is installed on the top of the positioning block through bolts.

5. The composite inspection tool for cooler elbow according to claim 1, characterized in that: The length check block is installed on the top of the base by bolts.