Coal car sampling sample extraction device

Abstract

The utility model discloses a coal conveyor sampling sample extraction device which comprises a main frame body, a first gear disc is installed at the lower end of the main frame body, a base is arranged below the first gear disc, the edge of the first gear disc is connected with a second gear disc, the second gear disc is connected with a first servo motor, and the first servo motor is connected with a second servo motor. A second servo motor is installed at the end, away from the first gear disc, of the main frame body. According to the sampling sample extraction device for the coal conveyor, a driving rod pushes an adjusting block through threads to drive a cross beam and a vertical arm to synchronously move downwards, the vertical arm can be conveniently inserted into a coal conveyor box, while the adjusting block moves downwards, a third gear disc is pushed by a straight tooth block to rotate, and a third gear drives a bevel gear to rotate through a cross shaft; the bevel gear can conveniently push the vertical arm to synchronously rotate through the bevel gear block, so that the vertical arm can be conveniently drilled into a carriage of the coal conveyor to automatically extract a coal sample at a relatively deep position when being pressed downwards.

Description

Technical Field

[0001] The utility model relates to the technical field of coal sampling, in particular to a sampling and extracting device for a coal truck. Background Art

[0002] In the prior art, units that consume large amounts of coal, such as power plants, steel mills, and the metallurgical industry, mostly purchase coal in whole truckloads or trainloads. Before the coal is unloaded from the trucks, it is necessary to sample and analyze the quality of the coal.

[0003] The traditional sampling method is to manually dig 20 cm deep in the surface of the coal car and then take samples. The sampling depth is limited, the workers have high labor intensity, it is time-consuming and labor-intensive, and the working environment is poor. At the same time, a few coal sellers often mix inferior coal with high-quality coal, and mix coal gangue or stones into coal. These inferior coal, coal gangue or stones are buried deep in the car and are not easy to be found, resulting in the sampled coal being inconsistent with the actual coal used.

[0004] In view of the above problems, an innovative design was carried out based on the original coal truck sample extraction device. Utility Model Content

[0005] The utility model aims to provide a coal truck sampling and extraction device to solve at least one technical problem raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coal truck sampling and sample extraction device, comprising: a main frame, a first gear plate is installed at the lower end of the main frame, a base is arranged below the first gear plate, a second gear plate is connected to the edge of the first gear plate, a first servo motor is connected to the second gear plate, a second servo motor is installed at one end of the main frame away from the first gear plate, a driving rod is installed at the output end of the second servo motor, and straight tooth blocks are arranged at equal intervals on the inner wall of the main frame;

[0007] A crossbeam is arranged on the outside of the main frame, an adjustment block is fixed on one end of the crossbeam close to the main frame, the adjustment block is connected to the driving rod, a third gear plate is arranged on the inside of the adjustment block, a cross shaft is fixed on the third gear plate, and a bevel gear is installed on one end of the cross shaft away from the third gear plate;

[0008] A vertical arm is installed on the cross beam, a conical tooth block is arranged on the surface of the vertical arm, an electric push rod is installed inside the vertical arm, the output end of the electric push rod is connected to a linkage rod, the end of the linkage rod away from the electric push rod is connected to a connecting rod, the end of the connecting rod away from the linkage rod is connected to a valve plate, pins are arranged at both ends of the connecting rod, and the connecting rod is respectively connected to the valve plate and the linkage rod through the pins.

[0009] Preferably, the first gear plate is rotatably connected to the base, and the base and the first servo motor are both fixedly mounted on the base.

[0010] Preferably, an adjustment slot is provided inside the main frame, the driving rod is located in the adjustment slot and is rotatably connected to the main frame, and a through-type threaded connection is formed between the driving rod and the adjustment block.

[0011] Preferably, the spur gear blocks are arranged at equal intervals on the inner wall of one side of the adjustment groove, the third gear plate is meshed and connected with the spur gear blocks, and the third gear plate is rotatably connected with the crossbeam through a transverse axis.

[0012] Preferably, the vertical arm is rotatably connected to the crossbeam, the conical tooth blocks are distributed at equal angles on the surface of the vertical arm, and the conical gear is meshingly connected to the vertical arm via the conical tooth blocks.

[0013] Preferably, the two ends of the linkage rod are respectively hingedly connected to the output end of the electric push rod and the connecting rod, and a limit plate is provided through the outer side of the linkage rod, and the limit plate is fixed inside the vertical arm.

[0014] Preferably, two connecting rods are provided, and the two connecting rods are arranged in an "eight" shape, and one end of the two connecting rods away from the linkage rod is hingedly connected to the valve plate.

[0015] Preferably, the valve plate is hingedly connected to the vertical arm, and the valve plates are brought together to form a conical structure.

[0016] The coal truck sampling and sample extraction device of the utility model has the following beneficial effects:

[0017] The second servo motor drives the driving rod to rotate, so that the driving rod pushes the adjusting block through the thread to drive the crossbeam and the vertical arm to move downward synchronously, which is beneficial for the vertical arm to be inserted into the coal transport car box. While the adjusting block moves downward, the third gear plate is pushed to rotate by the spur gear block, and the third gear drives the bevel gear to rotate through the horizontal axis, which makes it convenient for the bevel gear to push the vertical arm to rotate synchronously through the bevel gear block, which is beneficial for the vertical arm to drill into the coal transport car box when it is pressed down to automatically extract deeper coal samples. The electric push rod can push the valve plate to open through the linkage rod and the connecting rod. After the coal sample flows into the valve plates, the electric push rod can pull the valve plate to close through the linkage rod and the connecting rod, thereby completing the extraction of the coal sample. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is the overall structure diagram of the utility model;

[0020] Figure 2 This is a cross-sectional view of the connection structure between the vertical arm and the cross beam of the utility model;

[0021] Figure 3 This is a top-sectional installation view of the adjustment block of the utility model;

[0022] Figure 4 This is a top view of the conical gear block of the utility model;

[0023] Figure 5 This is a view of the internal structure of the vertical arm of the utility model;

[0024] Figure 6 This is a bottom view of the connection between the connecting rod and the linkage rod of the utility model.

[0025]

Main component symbol description

[0026] 1. Main frame; 11. First gear plate; 12. Base; 13. Second gear plate; 14. First servo motor; 15. Second servo motor; 16. Driving rod; 17. Spur gear block;

[0027] 2. crossbeam; 21. adjustment block; 22. third gear plate; 23. cross shaft; 24. bevel gear;

[0028] 3. Vertical arm; 31. Conical gear block; 32. Electric push rod; 33. Linkage rod; 34. Limit plate; 35. Connecting rod; 36. Valve plate; 37. Pin shaft. DETAILED DESCRIPTION

[0029] The coal truck sampling and sample extraction device of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments of the present invention.

[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0031] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0032] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0033] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0034] See also Figure 1-Figure 6 The utility model provides a technical solution: a coal truck sampling and sample extraction device, comprising: a main frame 1, a first gear plate 11 is installed at the lower end of the main frame 1, a base 12 is arranged below the first gear plate 11, a second gear plate 13 is connected to the edge of the first gear plate 11, a first servo motor 14 is connected to the second gear plate 13, a second servo motor 15 is installed at one end of the main frame 1 away from the first gear plate 11, a driving rod 16 is installed at the output end of the second servo motor 15, and straight tooth blocks 17 are arranged at equal intervals on the inner wall of the main frame 1;

[0035] A crossbeam 2 is arranged on the outside of the main frame 1, an adjustment block 21 is fixed to one end of the crossbeam 2 close to the main frame 1, the adjustment block 21 is connected to the driving rod 16, a third gear plate 22 is arranged on the inside of the adjustment block 21, a cross shaft 23 is fixed on the third gear plate 22, and a bevel gear 24 is installed on one end of the cross shaft 23 away from the third gear plate 22;

[0036] A vertical arm 3 is installed on the cross beam 2, and a conical tooth block 31 is provided on the surface of the vertical arm 3. An electric push rod 32 is installed inside the vertical arm 3, and the output end of the electric push rod 32 is connected to a linkage rod 33, and the end of the linkage rod 33 away from the electric push rod 32 is connected to a connecting rod 35, and the end of the connecting rod 35 away from the linkage rod 33 is connected to a valve plate 36, and pins 37 are provided at both ends of the connecting rod 35, and the connecting rod 35 is respectively connected to the valve plate 36 and the linkage rod 33 through the pins 37.

[0037] In this example, the first gear plate 11 is rotatably connected to the base 12, and the base 12 and the first servo motor 14 are fixedly mounted on the base. When the first servo motor 14 drives the second gear plate 13 to rotate, the second gear plate 13 can push the main frame 1 to rotate and adjust on the base 12 through the first gear plate 11.

[0038] In this example, an adjustment groove is opened inside the main frame 1, and the driving rod 16 is located in the adjustment groove and is rotatably connected to the main frame 1. The driving rod 16 and the adjustment block 21 are connected by a through-type thread. When the driving rod 16 rotates, the driving rod 16 can push the adjustment block 21 to slide and adjust in the adjustment groove through the thread.

[0039] The spur gear blocks 17 in this example are arranged at equal intervals on the inner wall of one side of the adjustment groove, the third gear plate 22 is meshed and connected with the spur gear blocks 17, and the third gear plate 22 is rotatably connected to the crossbeam 2 through the transverse axis 23. When the adjustment block 21 is displaced in the adjustment groove, the spur gear block 17 can push the third gear plate 22 to rotate, and the third gear plate 22 can drive the transverse axis 23 to rotate synchronously.

[0040] The vertical arm 3 in this example is rotatably connected to the cross beam 2, and the conical tooth blocks 31 are distributed at equal angles on the surface of the vertical arm 3. The conical gear 24 is meshed and connected to the vertical arm 3 through the conical tooth blocks 31. When the cross shaft 23 drives the conical gear 24 to rotate, the conical gear 24 can push the vertical arm 3 to perform synchronous rotation through the conical tooth blocks 31.

[0041] The two ends of the linkage rod 33 in this example are respectively hingedly connected to the output end of the electric push rod 32 and the connecting rod 35. A limit plate 34 is provided on the outer side of the linkage rod 33. The limit plate 34 is fixed inside the vertical arm 3. The output end of the electric push rod 32 can push the linkage rod 33 to slide stably on the limit plate 34, which is conducive to the linkage rod 33 driving the related components to move synchronously.

[0042] In this example, two connecting rods 35 are provided, and the two connecting rods 35 are arranged in an "eight" shape. One end of the two connecting rods 35 away from the linkage rod 33 is hingedly connected to the valve plate 36. When the linkage rod 33 moves, the linkage rod 33 can push the valve plate 36 to move synchronously through the connecting rod 35.

[0043] The valve plate 36 in this example is hingedly connected to the vertical arm 3, and the valve plates 36 are closed into a conical structure, which facilitates the valve plate 36 to rotate on the vertical arm 3 to open or close, and the valve plate 36 closed into a conical structure can drill into the coal pile in the carriage for sampling.

[0044] Working principle: According to Figure 1-Figure 6 As shown, when it is necessary to sample the coal in the coal truck, the first servo motor 14 is first started, and the first servo motor 14 drives the second gear plate 13 to rotate. At this time, the second gear plate 13 drives the main frame 1 to rotate on the base 12 through the first gear plate 11, until the main frame 1 drives the vertical arm 3 to adjust the direction through the crossbeam 2, so that the vertical arm 3 is adjusted to the top of the car;

[0045] Then the second servo motor 15 is started, and the second servo motor 15 drives the driving rod 16 to rotate, and the driving rod 16 pushes the adjusting block 21 to adjust the up and down displacement in the adjusting slot on the main frame 1 through the thread, and the adjusting block 21 drives the cross beam 2 to adjust the up and down displacement synchronously, so the spur gear block 17 in the adjusting slot drives the third gear plate 22 to rotate, and the third gear plate 22 drives the bevel gear 24 to rotate synchronously through the horizontal shaft 23, and the rotating bevel gear 24 drives the vertical arm 3 to rotate through the bevel gear block 31, and the vertical arm 3 drills into the coal pile in the carriage through the valve plate 36;

[0046] When the valve plate 36 drills into the coal pile in the car, the electric push rod 32 pushes the linkage rod 33 to move to the outside of the vertical arm 3, and the linkage rod 33 pushes the valve plate 36 to rotate and open to the outside of the vertical arm 3 through the connecting rod 35. After the coal sample flows into the open valve plates 36, the electric push rod 32 can pull the valve plate 36 to close through the linkage rod 33 and the connecting rod 35, thereby completing the extraction of the coal sample.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. Coal truck sampling sample extraction device, characterized in that: include: A main frame (1), wherein a first gear plate (11) is installed at the lower end of the main frame (1), a base (12) is arranged below the first gear plate (11), a second gear plate (13) is connected to the edge of the first gear plate (11), a first servo motor (14) is connected to the second gear plate (13), a second servo motor (15) is installed at one end of the main frame (1) away from the first gear plate (11), a driving rod (16) is installed at the output end of the second servo motor (15), and spur gear blocks (17) are arranged at equal intervals on the inner wall of the main frame (1); A crossbeam (2) is arranged on the outer side of the main frame (1); an adjustment block (21) is fixed to one end of the crossbeam (2) close to the main frame (1); the adjustment block (21) is connected to the driving rod (16); a third gear plate (22) is arranged on the inner side of the adjustment block (21); a cross shaft (23) is fixed on the third gear plate (22); and a bevel gear (24) is installed on one end of the cross shaft (23) away from the third gear plate (22); A vertical arm (3) is installed on the cross beam (2), a conical tooth block (31) is arranged on the surface of the vertical arm (3), an electric push rod (32) is installed inside the vertical arm (3), an output end of the electric push rod (32) is connected to a linkage rod (33), an end of the linkage rod (33) away from the electric push rod (32) is connected to a connecting rod (35), an end of the connecting rod (35) away from the linkage rod (33) is connected to a valve plate (36), pins (37) are arranged at both ends of the connecting rod (35), and the connecting rod (35) is respectively connected to the valve plate (36) and the linkage rod (33) through the pins (37).

2. The coal truck sampling and extraction device according to claim 1 is characterized in that: The first gear plate (11) is rotatably connected to the base (12), and the base (12) and the first servo motor (14) are both fixedly mounted on the base.

3. The coal truck sampling and extraction device according to claim 1, characterized in that: An adjustment slot is provided inside the main frame (1), the driving rod (16) is located in the adjustment slot and is rotatably connected to the main frame (1), and a through-threaded connection is formed between the driving rod (16) and the adjustment block (21).

4. The coal truck sampling and extraction device according to claim 1, characterized in that: The spur gear blocks (17) are arranged at equal intervals on the inner wall of one side of the adjustment groove, the third gear plate (22) is meshedly connected with the spur gear blocks (17), and the third gear plate (22) is rotationally connected with the crossbeam (2) via a transverse shaft (23).

5. The coal truck sampling and extraction device according to claim 1, characterized in that: The vertical arm (3) is rotatably connected to the crossbeam (2), the conical tooth blocks (31) are distributed at equal angles on the surface of the vertical arm (3), and the conical gear (24) is meshedly connected to the vertical arm (3) via the conical tooth blocks (31).

6. The coal truck sampling and extraction device according to claim 1, characterized in that: The two ends of the linkage rod (33) are respectively hingedly connected to the output end of the electric push rod (32) and the connecting rod (35); a limit plate (34) is provided through the outer side of the linkage rod (33); and the limit plate (34) is fixed inside the vertical arm (3).

7. The coal truck sampling and extraction device according to claim 1, characterized in that: Two connecting rods (35) are provided, and the two connecting rods (35) are arranged in an "eight" shape. One end of the two connecting rods (35) away from the linkage rod (33) is hingedly connected to the valve plate (36).

8. The coal truck sampling and extraction device according to claim 1, characterized in that: The valve plate (36) is hingedly connected to the vertical arm (3), and the valve plates (36) are closed together to form a conical structure.

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