Synchronous detection device for tensile property and tensile process of textile material
By designing a synchronous detection device for the tensile properties and fracture process of textile materials, the equipment problem of lack of synchronous detection and analysis of textile materials' fracture process in the prior art is solved, and detailed recording and analysis of the fracture morphology and mechanism of textile materials is realized, providing an important reference for material performance improvement and structural design.
Patent Information
- Application Number
- CN202420606079.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The prior art lacks special equipment specially used for synchronous detection and analysis of the fracture process, fracture form, fracture mechanism and morphology of textile materials such as woven fabrics, knitted fabrics, nonwoven fabrics, film materials, thin-layer composite materials.
A device for synchronous detection of tensile properties of textile materials and tensile processes is designed, including camera mobile rack, camera strut slide rail, sample fixture, motor drive system and pneumatic clamping system, which can synchronously detect tensile properties and fracture processes of textile materials.
It realizes synchronous detection of textile materials during the entire fracture process, can record the fracture form and fracture mechanism of the material, and provides reference for material performance improvement and structural design.
Smart Images

Figure CN222579778U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of textiles, in particular to a synchronous detection device for the tensile performance and tensile process of textile materials. Background Art
[0002] As people's living standards improve, their requirements for textiles are also increasing, and many new and special-purpose textile materials have emerged. Their breaking strength, breaking morphology, breaking elongation and breaking mechanism are different, and the mechanical properties they show are also different, so it is particularly important to study their tensile fracture properties.
[0003] At present, there is no special equipment for synchronously detecting and analyzing the fracture process, fracture morphology, fracture mechanism, and morphology observation of woven fabrics, knitted fabrics, nonwoven fabrics, membrane materials, thin layer composite materials, etc. Therefore, it is necessary to develop a textile material fracture detection device to solve the above problems, so as to help improve the performance and design of the above materials. Utility Model Content
[0004] In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a device for synchronously detecting the tensile properties and the tensile process of a textile material.
[0005] The utility model solves the technical problem by providing a synchronous detection device for tensile properties and tensile process of textile materials, characterized in that the device comprises a camera moving frame, a camera support slide rail, a moving frame fixing screw, a camera fixture connecting shaft, a camera fixing bolt, a camera fixture, a camera, a first sample fixture upper interlayer, a first sample fixture lower interlayer, a first sample fixture connecting shaft, a first sample fixture pneumatic part, a first sample fixture fixing plate, a second sample fixture upper interlayer, a second sample fixture connecting shaft, a second sample fixture lower interlayer, a second sample fixture pneumatic part, a second sample fixture fixing plate, a sample fixture moving slide rail, a workbench, a first motor, a first connector, a first roller screw, a first screw nut, a first screw mounting part, a second screw mounting part, a second screw nut, a second roller screw, a second connector and a second motor;
[0006] The camera support rail is fixed on the workbench; the camera moving frame is slidably installed on the camera support rail and the position of the camera moving frame is fixed by the moving frame fixing screw; the bottom surface of the camera moving frame is provided with a slide rail; one end of the camera clamp connecting shaft is slidably installed in the slide rail of the camera moving frame by a slider; the camera clamp is rotatably installed on the other end of the camera clamp connecting shaft; the camera is rotatably installed in the camera clamp and the angle of the camera is fixed by the camera fixing bolt;
[0007] The housing of the first motor is fixed to one end of the workbench, and the output end is fixedly connected to one end of the first roller screw through the first connector; the other end of the first roller screw is rotatably mounted in the first screw mounting member; the first screw mounting member is fixed to the workbench; the first screw nut is mounted in cooperation with the first roller screw; the housing of the second motor is fixed to the other end of the workbench, and the output end is fixedly connected to one end of the second roller screw through the second connector; the other end of the second roller screw is rotatably mounted in the second screw mounting member; the second screw mounting member is fixed to the workbench; the second screw nut is mounted in cooperation with the second roller screw;
[0008] The workbench is provided with a sample fixture moving slide rail; the first sample fixture fixing plate and the second sample fixture fixing plate are both slidably mounted on the sample fixture moving slide rail; the first lead screw nut is fixedly connected to the first sample fixture fixing plate; the second lead screw nut is fixedly connected to the second sample fixture fixing plate; the first sample fixture connecting shaft is fixed to the first sample fixture fixing plate, the first sample fixture upper interlayer is fixed to the first sample fixture connecting shaft, and the first sample fixture lower interlayer is slidably mounted on the first sample fixture connecting shaft to form the first sample fixture; the first sample fixture The pneumatic part is externally connected to the cylinder, which acts on the lower interlayer of the first sample clamp, so that it cooperates with the upper interlayer of the first sample clamp to achieve pneumatic clamping or loosening of the sample; the second sample clamp connecting shaft is fixed to the second sample clamp fixing plate, the upper interlayer of the second sample clamp is fixed to the second sample clamp connecting shaft, and the lower interlayer of the second sample clamp is slidably installed on the second sample clamp connecting shaft to form a second sample clamp; the pneumatic part of the second sample clamp is externally connected to the cylinder, which acts on the lower interlayer of the second sample clamp, so that it cooperates with the upper interlayer of the second sample clamp to achieve pneumatic clamping or loosening of the sample.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] (1) The utility model realizes the simultaneous completion of tensile performance testing and tensile fracture process recording, and can detect the tensile morphology of textile materials under different external forces during the entire fracture process, providing a basis for studying the fracture strength, fracture morphology, fracture elongation and fracture mechanism of the material, and providing a reference for material performance improvement and structural design.
[0011] (2) The utility model realizes the simultaneous detection of the breaking strength, breaking shape, breaking elongation and breaking process of textile materials.
[0012] (3) The utility model adopts pneumatic clamping of the sample, which is convenient for operators to replace the sample.
[0013] (4) The position and angle of the camera in the present invention can be adjusted in all directions according to actual needs.
[0014] (5) The utility model can provide various detailed parameters and process morphological images of the sample fracture process, which is helpful for the fracture mechanism research, performance testing, structural design and improvement of the above materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a side view schematic diagram of the overall structure of the utility model;
[0017] Figure 3 It is a front view schematic diagram of the overall structure of the utility model;
[0018] Figure 4 It is a front cross-sectional schematic diagram of the overall structure of the utility model.
[0019] In the figure, a camera moving frame 1, a camera support rail 2, a moving frame fixing screw 3, a camera fixture connecting shaft 4, a camera fixing bolt 5, a camera fixture 6, an anti-wear gasket 7, a camera 8, a first sample fixture clamping bolt 9, a first sample fixture upper interlayer 10, a first sample fixture lower interlayer 11, a first sample fixture connecting shaft 12, a first sample fixture pneumatic part 13, a first sample fixture fixing plate 14, a second sample fixture clamping bolt 15, a second sample fixture upper interlayer 16, a second sample fixture connecting shaft 17, a second sample fixture lower interlayer 18, a second sample fixture pneumatic part 19, a second sample fixture fixing plate 20, a sample fixture moving rail 21, a workbench 22, a first motor 23, a first connector 24, a first roller screw 25, a first screw nut 26, a first screw mounting member 27, a second screw mounting member 28, a second screw nut 29, a second roller screw 30, a second connector 31, and a second motor 32. DETAILED DESCRIPTION
[0020] The specific embodiments of the present invention are given below. The specific embodiments are only used to further illustrate the present invention in detail and do not limit the protection scope of the claims of the present invention.
[0021] The utility model provides a synchronous detection device for tensile properties and tensile processes of textile materials (hereinafter referred to as the device), characterized in that the device comprises a camera moving frame 1, a camera support slide rail 2, a moving frame fixing screw 3, a camera fixture connecting shaft 4, a camera fixing bolt 5, a camera fixture 6, a camera 8, a first sample fixture upper interlayer 10, a first sample fixture lower interlayer 11, a first sample fixture connecting shaft 12, a first sample fixture pneumatic part 13, a first sample fixture fixing plate 14, a second sample fixture upper interlayer 16, a second sample fixture connecting shaft 17, a second sample fixture lower interlayer 18, a second sample fixture pneumatic part 19, a second sample fixture fixing plate 20, a sample fixture moving slide rail 21, a workbench 22, a first motor 23, a first connector 24, a first roller screw 25, a first screw nut 26, a first screw mounting member 27, a second screw mounting member 28, a second screw nut 29, a second roller screw 30, a second connector 31, and a second motor 32;
[0022] The camera support rail 2 is fixed on the workbench 22; the camera moving frame 1 is slidably installed on the camera support rail 2 and the position of the camera moving frame 1 is fixed by the moving frame fixing screw 3; the bottom surface of the camera moving frame 1 is provided with a slide rail (not shown in the figure); one end of the camera clamp connecting shaft 4 is slidably installed in the slide rail of the camera moving frame 1 through a slider; the camera clamp 6 is rotatably installed on the other end of the camera clamp connecting shaft 4 and can rotate along the camera clamp connecting shaft 4; the camera 8 is rotatably installed in the camera clamp 6 through a rotating shaft and the angle of the camera 8 is fixed by a camera fixing bolt 5;
[0023] The housing of the first motor 23 is fixed to one end of the workbench 22, and the output end is fixedly connected to one end of the first roller screw 25 through the first connector 24; the other end of the first roller screw 25 is rotatably mounted in the first screw mounting member 27; the first screw mounting member 27 is fixed on the workbench 22; the first screw nut 26 is mounted in cooperation with the first roller screw 25; the housing of the second motor 32 is fixed to the other end of the workbench 22, and the output end is fixedly connected to one end of the second roller screw 30 through the second connector 31; the other end of the second roller screw 30 is rotatably mounted in the second screw mounting member 28; the second screw mounting member 28 is fixed on the workbench 22; the second screw nut 29 is mounted in cooperation with the second roller screw 30;
[0024] The workbench 22 is provided with a sample fixture moving slide rail 21; the first sample fixture fixing plate 14 and the second sample fixture fixing plate 20 are both slidably mounted on the sample fixture moving slide rail 21; the first lead screw nut 26 extends out of the workbench 22 and is fixedly connected to the first sample fixture fixing plate 14; the second lead screw nut 29 extends out of the workbench 22 and is fixedly connected to the second sample fixture fixing plate 20; the first sample fixture connecting shaft 12 is fixed to the first sample fixture fixing plate 14, the first sample fixture upper interlayer 10 is fixed to the first sample fixture connecting shaft 12, and the first sample fixture lower interlayer 11 is slidably mounted on the first sample fixture connecting shaft 12, forming a first sample fixture. The pneumatic part 13 of the first sample clamp is externally connected to the cylinder and acts on the lower sandwich layer 11 of the first sample clamp, so that it cooperates with the upper sandwich layer 10 of the first sample clamp to realize pneumatic clamping or loosening of the sample; the second sample clamp connecting shaft 17 is fixed on the second sample clamp fixing plate 20, the upper sandwich layer 16 of the second sample clamp is fixed on the second sample clamp connecting shaft 17, and the lower sandwich layer 18 of the second sample clamp is slidably installed on the second sample clamp connecting shaft 17 to form a second sample clamp; the pneumatic part 19 of the second sample clamp is externally connected to the cylinder and acts on the lower sandwich layer 18 of the second sample clamp, so that it cooperates with the upper sandwich layer 16 of the second sample clamp to realize pneumatic clamping or loosening of the sample.
[0025] Preferably, the camera 8 is a wide-angle camera.
[0026] Preferably, the device further comprises an anti-wear gasket 7; the anti-wear gasket 7 is arranged on the camera 8, and its position corresponds to the camera fixing bolt 5. When the camera fixing bolt 5 fixes the angle of the camera 8, the wear of the camera fixing bolt 5 on the camera 8 is reduced, so as to better protect the camera 8. The material of the anti-wear gasket 7 is rubber.
[0027] Preferably, the device further comprises a first sample fixture clamping bolt 9; the first sample fixture clamping bolt 9 is threadedly connected to the first sample fixture upper interlayer 10 and the first sample fixture lower interlayer 11; when the first sample fixture clamping bolt 9 is turned, the first sample fixture upper interlayer 10 and the first sample fixture lower interlayer 11 move toward each other, and the sample is further clamped manually after pneumatic clamping to prevent slippage when testing a sample with a larger fracture strength.
[0028] Preferably, the device further comprises a second sample fixture clamping bolt 15; the second sample fixture clamping bolt 15 is threadedly connected to the second sample fixture upper interlayer 16 and the second sample fixture lower interlayer 18; by screwing the second sample fixture clamping bolt 15, the second sample fixture upper interlayer 16 and the second sample fixture lower interlayer 18 move toward each other, and the sample is further clamped manually after pneumatic clamping to prevent slippage when testing samples with larger fracture strength.
[0029] Preferably, both the first sample fixture and the second sample fixture have built-in mechanical sensors for detecting the stress conditions of the material during the test.
[0030] The working principle and workflow of the utility model are:
[0031] (1) The pneumatic part 13 of the first sample clamp acts on the lower sandwich layer 11 of the first sample clamp, so that the upper sandwich layer 10 of the first sample clamp cooperates with the lower sandwich layer 11 of the first sample clamp to pneumatically clamp one end of the sample. Similarly, the pneumatic part 19 of the second sample clamp acts on the lower sandwich layer 18 of the second sample clamp, so that the upper sandwich layer 16 of the second sample clamp cooperates with the lower sandwich layer 18 of the second sample clamp to pneumatically clamp the other end of the sample, thereby clamping the sample to be tested;
[0032] After the camera moving frame 1 slides vertically up and down along the camera support rail 2 to a suitable height, the moving frame fixing screw 3 is tightened to fix the position of the camera moving frame 1, and the vertical height of the camera 8 is adjusted; the camera fixture connecting shaft 4 slides horizontally in the camera moving frame 1, thereby adjusting the horizontal position of the camera 8; the camera 8 rotates in the camera fixture 6, thereby adjusting the shooting angle of the camera 8;
[0033] (2) Start the test:
[0034] Working condition 1: The first motor 23 and the second motor 32 drive the first roller screw 25 and the second roller screw 30 to rotate respectively. The rotation of the first roller screw 25 and the second roller screw 30 drives the first screw nut 26 and the second screw nut 29 to move in opposite directions respectively, thereby driving the first sample fixture fixing plate 14 and the second sample fixture fixing plate 20 to move in opposite directions, and observing the fracture dynamics and mechanism of the entire sample;
[0035] Working condition 2: the second motor 32 is not started, and the first motor 23 is started; the first motor 23 drives the first roller screw 25 to rotate, and the rotation of the first roller screw 25 drives the first screw nut 26 to move, and then drives the first sample fixture fixing plate 14 to move, at this time the second sample fixture fixing plate 20 does not move, and the fracture dynamics and mechanism of the sample in the left half are observed;
[0036] Working condition three: the first motor 23 is not started and the second motor 32 is started; the second motor 32 drives the second roller screw 30 to rotate, and the rotation of the second roller screw 30 drives the second screw nut 29 to move, and then drives the second sample fixture fixing plate 20 to move. At this time, the first sample fixture fixing plate 14 does not move, and the fracture dynamics and mechanism of the sample in the right half are observed.
[0037] The clamped sample will be stretched and deformed until it breaks under the action of external force. During this process, the camera 8 captures the sample morphology changes and fracture process at a speed of 10 to 50 ms / time. Combined with the data measured by the built-in mechanical sensors of the first sample clamp and the second sample clamp (such as the force required before, during, and after the sample breaks), the fracture strength and elongation of the material are obtained, the fracture morphology of the material is recorded, and the tensile morphology and fracture mechanism of the sample under different external forces during the whole process are analyzed.
[0038] Anything not described in the present invention is applicable to the prior art.
Claims
1. A device for synchronously detecting the tensile properties and tensile process of textile materials, characterized in that: The device comprises a camera moving frame (1), a camera support rail (2), a moving frame fixing screw (3), a camera fixture connecting shaft (4), a camera fixing bolt (5), a camera fixture (6), a camera (8), a first sample fixture upper sandwich (10), a first sample fixture lower sandwich (11), a first sample fixture connecting shaft (12), a first sample fixture pneumatic part (13), a first sample fixture fixing plate (14), a second sample fixture upper sandwich (16), a second sample fixture connecting shaft (17), a second sample fixture lower sandwich (18), a second sample fixture pneumatic part (19), a second sample fixture fixing plate (20), a sample fixture moving rail (21), a workbench (22), a first motor (23), a first connector (24), a first roller screw (25), a first screw nut (26), a first screw mounting part (27), a second screw mounting part (28), a second screw nut (29), a second roller screw (30), a second connector (31) and a second motor (32); The camera support rail (2) is fixed on the workbench (22); the camera moving frame (1) is slidably mounted on the camera support rail (2) and the position of the camera moving frame (1) is fixed by a moving frame fixing screw (3); the bottom surface of the camera moving frame (1) is provided with a slide rail; one end of the camera clamp connecting shaft (4) is slidably mounted in the slide rail of the camera moving frame (1) by a slider; the camera clamp (6) is rotatably mounted on the other end of the camera clamp connecting shaft (4); the camera (8) is rotatably mounted in the camera clamp (6) and the angle of the camera (8) is fixed by a camera fixing bolt (5); The housing of the first motor (23) is fixed to one end of the workbench (22), and the output end is fixedly connected to one end of the first roller screw (25) through the first connector (24); the other end of the first roller screw (25) is rotatably mounted in the first screw mounting member (27); the first screw mounting member (27) is fixed on the workbench (22); the first screw nut (26) is mounted in cooperation with the first roller screw (25); the housing of the second motor (32) is fixed to the other end of the workbench (22), and the output end is fixedly connected to one end of the second roller screw (30) through the second connector (31); the other end of the second roller screw (30) is rotatably mounted in the second screw mounting member (28); the second screw mounting member (28) is fixed on the workbench (22); the second screw nut (29) is mounted in cooperation with the second roller screw (30); A sample fixture moving slide rail (21) is arranged on the workbench (22); a first sample fixture fixing plate (14) and a second sample fixture fixing plate (20) are both slidably mounted on the sample fixture moving slide rail (21); a first lead screw nut (26) is fixedly connected to the first sample fixture fixing plate (14); a second lead screw nut (29) is fixedly connected to the second sample fixture fixing plate (20); a first sample fixture connecting shaft (12) is fixed to the first sample fixture fixing plate (14); a first sample fixture upper interlayer (10) is fixed to the first sample fixture connecting shaft (12); and a first sample fixture lower interlayer (11) is slidably mounted on the first sample fixture connecting shaft (12) to form a first sample fixture; The first sample clamp pneumatic part (13) is externally connected to a cylinder and acts on the first sample clamp lower sandwich (11) so that it cooperates with the first sample clamp upper sandwich (10) to realize pneumatic clamping or loosening of the sample; the second sample clamp connecting shaft (17) is fixed on the second sample clamp fixing plate (20), the second sample clamp upper sandwich (16) is fixed on the second sample clamp connecting shaft (17), and the second sample clamp lower sandwich (18) is slidably installed on the second sample clamp connecting shaft (17) to form a second sample clamp; the second sample clamp pneumatic part (19) is externally connected to a cylinder and acts on the second sample clamp lower sandwich (18) so that it cooperates with the second sample clamp upper sandwich (16) to realize pneumatic clamping or loosening of the sample.
2. The device for synchronously detecting the tensile properties and tensile process of textile materials according to claim 1, characterized in that: The camera (8) is a wide-angle camera.
3. The device for synchronously detecting the tensile properties and tensile process of textile materials according to claim 1, characterized in that: The device also includes an anti-wear gasket (7); the anti-wear gasket (7) is arranged on the camera (8) at a position corresponding to the camera fixing bolt (5).
4. The device for synchronously detecting the tensile properties and tensile process of textile materials according to claim 1, characterized in that: The device also comprises a first sample fixture clamping bolt (9); the first sample fixture clamping bolt (9) is threadedly connected to the first sample fixture upper sandwich (10) and the first sample fixture lower sandwich (11); when the first sample fixture clamping bolt (9) is turned, the first sample fixture upper sandwich (10) and the first sample fixture lower sandwich (11) move towards each other.
5. The device for synchronously detecting the tensile properties and tensile process of textile materials according to claim 1, characterized in that: The device also includes a second sample fixture clamping bolt (15); the second sample fixture clamping bolt (15) is threadedly connected to the second sample fixture upper sandwich (16) and the second sample fixture lower sandwich (18); when the second sample fixture clamping bolt (15) is turned, the second sample fixture upper sandwich (16) and the second sample fixture lower sandwich (18) move toward each other.