Anti-offset photovoltaic cell typesetting machine

By using the moving mechanism of hydraulic telescopic rod and linear guide rail device in the photovoltaic cell typewriter, and the adjustment components of the suction device and electric push rod, the deviation and slip problems during the transmission process of the photovoltaic module are solved, and the cleanliness of the surface is ensured by cleaning and collecting mechanisms, and the layout accuracy and product quality are improved.

CN222581128UActive Publication Date: 2025-03-07XIAMEN LANYOUHENG TECH CO LTD
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Patent Information

Application Number
CN202421237679.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-07
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing photovoltaic cell typesetting machines are prone to deviation when transmitting photovoltaic modules, resulting in a reduction in the layout accuracy. Due to the difference in equipment height, the conveyor will slip when transporting photovoltaic cells, affecting the progress of subsequent processes. In addition, when the typewriter conveys the glass cover plate and photovoltaic cell modules, it cannot effectively clean up impurities such as surface ash, which affects power generation efficiency and product quality.

Method used

A photovoltaic cell typewriter that prevents deviation is designed, using a moving mechanism of a hydraulic telescopic rod and a linear guide rail device, and combined with the suction device, the precise absorption and placement of the photovoltaic cell module is achieved. At the same time, the surface of the glass cover plate and photovoltaic cell module is ensured by the adjustment components of the electric push rod and the lift plate, combined with the cleaning and collection mechanism.

Benefits of technology

Through this design, the deviation and slippage of the photovoltaic module during the transmission process is effectively avoided, and the layout accuracy and efficiency are improved. At the same time, the cleanliness of the photovoltaic cell modules and glass cover surfaces is ensured, and the impact of failure rate and product quality is reduced.

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Abstract

The utility model discloses an anti-offset photovoltaic cell typesetting machine which comprises a workbench, a glass cover plate and a photovoltaic cell assembly, the workbench is provided with a conveying assembly matched with the glass cover plate, one side of the workbench is provided with a feeding device matched with the photovoltaic cell assembly, and the middle of the workbench is provided with a suction device through a moving mechanism. The suction device is matched with the photovoltaic cell assembly, adjusting assemblies are symmetrically arranged at the two ends of the workbench, and cleaning and collecting mechanisms are arranged below the adjusting assemblies and on the workbench. Before the photovoltaic cell assembly is assembled and packaged, the surface cleaning device can clean the surfaces of a glass cover plate and the photovoltaic cell assembly, and meanwhile, dust and other impurities are collected in a unified manner, so that the cleanliness of the surfaces is ensured, the subsequent packaging use is not influenced, and the product quality is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic cells, in particular to a photovoltaic cell typesetting machine capable of preventing deviation. Background Art

[0002] During the production process of photovoltaic panels, it is necessary to place the photovoltaic modules composed of multiple arranged batteries on the glass cover for packaging, and then convey the photovoltaic modules into the typesetting machine. Different photovoltaic modules are connected together in series or parallel under the arrangement of the typesetting machine. At present, when the photovoltaic cell typesetting machine conveys the photovoltaic modules, due to the lack of an effective limiting mechanism, the photovoltaic modules will deviate during transportation, resulting in errors in the accuracy of typesetting. At the same time, after the typesetting machine completes the typeseting of the photovoltaic modules and enters the next program through the conveyor belt, due to the height difference between the next equipment and the typesetting machine, the conveyor will slip when conveying the photovoltaic cells, resulting in the photovoltaic cells being unable to quickly enter the next process. For this reason, a photovoltaic cell typesetting machine is proposed.

[0003] However, the existing photovoltaic cell typesetting machines have certain defects in actual use. During the process of conveying and loading the glass cover plate and photovoltaic cell components, there will be certain impurities such as floating dust on the surface, which cannot be cleaned. When used after typesetting and packaging, it may affect the power generation efficiency and performance ratio, increase the failure rate of photovoltaic cells, and affect the quality of the product. Utility Model Content

[0004] The purpose of the utility model is to provide a photovoltaic cell typesetting machine capable of preventing deviation, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a photovoltaic cell typesetting machine that prevents deviation, including a workbench, a glass cover plate and a photovoltaic cell assembly, a conveying assembly matching the glass cover plate is provided on the workbench, a loading device matching the photovoltaic cell assembly is provided on one side of the workbench, a suction device is provided in the middle of the workbench through a moving mechanism, the suction device matches the photovoltaic cell assembly, adjustment assemblies are symmetrically provided at both ends of the workbench, and cleaning and collecting mechanisms are provided under the adjustment assembly and on the workbench.

[0006] Preferably, in order to facilitate the movement with the suction device and then move the photovoltaic cell assembly to facilitate typesetting operations, the moving mechanism includes a hydraulic telescopic rod equidistantly arranged on the workbench, a fixed block is provided at the output end of the hydraulic telescopic rod, a linear guide device is provided between the two fixed blocks at the same end, a guide slider is slidably fitted on the linear guide device, and the two guide sliders are connected to the suction device through an installation assembly.

[0007] Preferably, in order to facilitate the movement of the suction device and then the photovoltaic cell assembly to facilitate typesetting operations, the installation assembly includes a movable plate fixedly arranged between two guide rail sliders, connecting columns are symmetrically arranged under the movable plate, and a mounting plate is fixed at the bottom end of the connecting column, and the mounting plate is connected to the suction device.

[0008] Preferably, in order to facilitate the adjustment of the height of the cleaning and collecting mechanism and the cleaning of the glass cover, the adjustment component includes electric push rods symmetrically arranged on the workbench, and the output ends of the four electric push rods at the same end are commonly provided with a lifting plate.

[0009] Preferably, in order to clean the glass cover plate and the photovoltaic cell assembly and ensure the surface cleanliness, the cleaning and collecting mechanism includes mounting blocks symmetrically arranged under the lifting plate, a rotating rod is rotatably provided between the two mounting blocks, and a cleaning roller is sleeved on the outside of the rotating rod.

[0010] Preferably, in order to clean and collect the glass cover plate and the photovoltaic cell assembly to ensure the surface cleanliness, the cleaning and collecting mechanism also includes a collecting box arranged on the lifting plate, the two collecting boxes are symmetrical along the center of the lifting plate, a connecting pipe is provided on the side wall of the collecting box, the connecting pipe passes through the lifting plate and extends to the bottom where a collecting pipe is provided, and a collecting cover is equidistantly provided under the collecting pipe.

[0011] Preferably, in order to clean the glass cover plate and the photovoltaic cell assembly and ensure the surface cleanliness, the structure of the cleaning and collecting mechanism on the workbench is the same as the structure of the cleaning and collecting mechanism under the lifting plate.

[0012] Preferably, in order to facilitate the conveyance of the glass cover plate and limit its position to prevent it from shifting, the conveying assembly includes a conveying device arranged on the workbench, and the conveying device is provided with a positioning stop bar matching the glass cover plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] (1) By means of the adjustment component and the cleaning and collecting mechanism, the glass cover plate and the surface of the photovoltaic cell assembly can be cleaned before the photovoltaic cell assembly is assembled and packaged, and dust and other impurities can be uniformly collected to ensure the cleanliness of the surface, thereby not affecting the subsequent packaging and use, and ensuring the quality of the product;

[0015] (2) The provided moving mechanism and conveying assembly can facilitate the conveyance of the glass cover plate and limit its position to avoid movement without affecting the subsequent layout. The moving mechanism cooperates with the suction device to facilitate the suction and movement of the photovoltaic cell assembly, thereby facilitating its placement for layout. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is one of the structural schematic diagrams of a photovoltaic cell typesetting machine for preventing deviation proposed by the utility model;

[0017] Figure 2 This is the second structural schematic diagram of a photovoltaic cell typesetting machine for preventing deviation proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of an adjustment component and a cleaning and collecting mechanism in a photovoltaic cell typesetting machine for preventing deviation proposed by the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of a cleaning and collecting mechanism in a photovoltaic cell typesetting machine that prevents deviation proposed by the utility model;

[0020] Figure 5 The utility model is a partial structural schematic diagram of a moving mechanism and a suction device in a photovoltaic cell typesetting machine for preventing deviation.

[0021] In the figure: 1. workbench; 2. conveying device; 3. glass cover; 4. positioning bar; 5. feeding device; 6. photovoltaic cell assembly; 7. hydraulic telescopic rod; 8. fixing block; 9. linear guide device; 10. moving plate; 11. electric push rod; 12. lifting plate; 13. collecting box; 14. mounting block; 15. connecting pipe; 16. cleaning roller; 17. rotating rod; 18. collecting pipe; 19. collecting cover; 20. guide rail slider; 21. mounting plate; 22. suction device; 23. connecting column. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 5The utility model provides an embodiment: a photovoltaic cell typesetting machine for preventing deviation, including a workbench 1 for typesetting photovoltaic cell processing, wherein the workbench 1 is provided with a conveying device 2 (which can be a conveyor belt or other conveying equipment, which is a relatively mature technology and will not be described in detail here) for conveniently conveying a conveying assembly for conveying a glass cover plate 3, and in order to limit the glass cover plate 3 and avoid deviation during transportation and placement of a photovoltaic cell assembly 6 for typesetting, a positioning bar 4 can be symmetrically bonded to the conveying device 2, which can be limited to avoid sliding, and a feeding device 5 is provided on one side of the workbench 1 for conveniently feeding the photovoltaic cell assembly 6, which can also be fed by a conveyor belt, or other feeding equipment can be selected according to the situation for feeding operation.

[0024] See also Figure 1-Figure 5 In order to facilitate the absorption and movement of the photovoltaic cell assembly 6, and then to facilitate the placement of the photovoltaic cell assembly 6 on the glass cover plate 3 for typesetting, and then to perform subsequent packaging and other operations to complete the processing, the workbench 1 is equidistantly provided with hydraulic telescopic rods 7 (four groups in number) of a moving mechanism, and the output end (i.e., the top end) of the hydraulic telescopic rod 7 is provided with a fixed block 8, and a linear guide device 9 is provided between the two fixed blocks 8 at the same end, and a guide slider 20 is slidably matched on the linear guide device 9 (which can be driven by a direct motor or can be reciprocated by a reciprocating screw rod, and the assembly can be selected according to the situation), and a movable plate 10 with a mounting assembly can be fixedly installed between the two guide sliders 20 by bolts, and two groups of connecting columns 23 are symmetrically welded under the movable plate 10, and a mounting plate 21 can be fixedly installed at the bottom end of the connecting column 23 by screws, and a suction device 22 is provided on the mounting plate 21 (which can be vacuum-powered, mainly composed of a vacuum generator, a connecting pipeline, and a vacuum suction cup, etc., which can facilitate the absorption and loading and unloading of the photovoltaic cell assembly 6, and can also be other suction equipment, which is a relatively mature technology and will not be described here).

[0025] See also Figure 1-Figure 5In order to clean the floating dust and the like on the surface of the glass cover plate 3 and the photovoltaic cell assembly 6 to ensure cleanliness, facilitate layout placement, and further facilitate subsequent packaging and other operations, the two ends of the workbench 1 are symmetrically provided with electric push rods 11 of the adjustment assembly (the number at one end is four groups), and the output ends of the electric push rods 11 at the same end are jointly provided with a lifting plate 12, wherein cleaning and collecting mechanisms are provided under the lifting plate 12 and on the workbench 1, and the cleaning and collecting mechanisms at the two positions have the same structure, wherein only two groups of mounting blocks 14 of the cleaning and collecting mechanisms are symmetrically welded under the lifting plate 12, and the mounting blocks 14 can be connected by bearings. There is a rotating rod 17 for rotation, and a cleaning roller 16 is sleeved on the outside of the rotating rod 17, which can facilitate wiping the surface. At the same time, in order to facilitate the collection of dust and other impurities that are wiped, a collecting box 13 is symmetrically arranged along the center of the lifting plate 12 (an exhaust fan is arranged inside, and the principle is the same as that of a vacuum cleaner. It is a relatively mature technology and will not be repeated here). The side wall of the collecting box 13 is connected to a connecting pipe 15, which passes through the lifting plate 12 and extends to the bottom to be connected to a collecting pipe 18. Both ends of the connecting pipe 15 are welded and fixed to the mounting block 14. A plurality of collecting covers 19 (the number can be five or six groups, etc.) are equidistantly arranged under the collecting pipe 18 to ensure the collection effect.

[0026] Working principle: When the utility model is in use, the glass cover plate 3 is placed between the two positioning baffles 4 on the conveying device 2 to limit the position, and the displacement is caused. The conveying device 2 moves and moves with it. At this time, the electric push rod 11 is retracted, and the lifting plate 12 is moved down, so that the cleaning roller 16 contacts the upper surface of the glass cover plate 3. As the movement continues, the rotating rod 17 is rotated under the action of the contact friction force, and the surface can be cleaned. While cleaning, the exhaust fan in the collection box 13 works, and dust and other impurities are collected through the connecting pipe 15, the collection pipe 18 and the collection cover 19 to ensure cleanliness. After cleaning, it moves to the typesetting station, and the fixed block 8 is moved down by the hydraulic telescopic rod 7. Then, the suction device 22 can contact the photovoltaic cell assembly 6, and the suction device 22 can work to absorb it. , and then the hydraulic telescopic rod 7 moves up, and moves the whole body up, and works through the linear guide rail device 9, and can move with the guide rail slider 20, so that the bottom end of the photovoltaic cell assembly 6 contacts the cleaning roller 16 on the workbench 1, and can be cleaned and collected through the collection box 13, etc., and the bottom of the photovoltaic cell assembly 6 can be cleaned to facilitate subsequent typesetting and placement. After moving to the glass cover plate 3, the hydraulic telescopic rod 7 is contracted, so that the photovoltaic cell assembly 6 can contact the glass cover plate 3, and the suction device 22 stops working and loses its suction, and then the placement operation can be completed. At this time, the hydraulic telescopic rod 7 moves up and resets, and the guide rail slider 20 moves and resets at the same time, which is convenient for the next operation. After the typesetting is completed, the conveying device 2 continues to work, and can be cleaned again through the cleaning and collection mechanism at the rear end, which can ensure the cleanliness of the surface and does not affect the subsequent typesetting processing.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A photovoltaic cell typesetting machine for preventing deviation, comprising a workbench (1), a glass cover plate (3) and a photovoltaic cell assembly (6), characterized in that: The workbench (1) is provided with a conveying assembly matching the glass cover plate (3); a loading device (5) matching the photovoltaic cell assembly (6) is provided on one side of the workbench (1); a suction device (22) is provided in the middle of the workbench (1) via a moving mechanism; the suction device (22) matches the photovoltaic cell assembly (6); adjustment assemblies are symmetrically provided at both ends of the workbench (1); and cleaning and collecting mechanisms are provided under the adjustment assembly and on the workbench (1).

2. The photovoltaic cell typesetting machine for preventing deviation according to claim 1, characterized in that: The moving mechanism comprises a hydraulic telescopic rod (7) equidistantly arranged on the workbench (1); a fixed block (8) is provided at the output end of the hydraulic telescopic rod (7); a linear guide device (9) is provided between two fixed blocks (8) at the same end; a guide slider (20) is slidably fitted on the linear guide device (9); and the two guide sliders (20) are connected to the suction device (22) via a mounting assembly.

3. The photovoltaic cell typesetting machine for preventing deviation according to claim 2, characterized in that: The mounting assembly comprises a movable plate (10) fixedly arranged between two guide rail sliders (20), a connecting column (23) symmetrically arranged below the movable plate (10), a mounting plate (21) fixedly arranged at the bottom end of the connecting column (23), and the mounting plate (21) connected to the suction device (22).

4. The photovoltaic cell typesetting machine for preventing deviation according to claim 3, characterized in that: The adjustment component comprises electric push rods (11) symmetrically arranged on a workbench (1), and output ends of four electric push rods (11) at the same end are commonly provided with a lifting plate (12).

5. The photovoltaic cell typesetting machine for preventing deviation according to claim 4, characterized in that: The cleaning and collecting mechanism comprises mounting blocks (14) symmetrically arranged under the lifting plate (12), a rotating rod (17) rotatably arranged between the two mounting blocks (14), and a cleaning roller (16) is sleeved on the outside of the rotating rod (17).

6. The photovoltaic cell typesetting machine for preventing deviation according to claim 5, characterized in that: The cleaning and collecting mechanism also includes a collecting box (13) arranged on the lifting plate (12), the two collecting boxes (13) being symmetrical along the center of the lifting plate (12), a connecting pipe (15) being provided on the side wall of the collecting box (13), the connecting pipe (15) penetrating the lifting plate (12) and extending to a collecting pipe (18) being provided below, and a collecting cover (19) being equidistantly provided below the collecting pipe (18).

7. The photovoltaic cell typesetting machine for preventing deviation according to claim 6, characterized in that: The structure of the cleaning and collecting mechanism on the workbench (1) is the same as the structure of the cleaning and collecting mechanism under the lifting plate (12).

8. The photovoltaic cell typesetting machine for preventing deviation according to claim 7, characterized in that: The conveying assembly comprises a conveying device (2) arranged on a workbench (1), and the conveying device (2) is provided with a positioning stop bar (4) matching the glass cover plate (3).