Flexible photovoltaic support assembly connecting device

By using the connection device of the upper press, middle gasket, lower clip and U-bolt fastening method in the flexible photovoltaic bracket system, the problem of easy loosening of the fixing bolts is solved, the reliability and installation speed of component connection are improved, and the maintenance process is simplified.

CN222582317UActive Publication Date: 2025-03-07YIHENG WISDOM (BEIJING) ENERGY TECH CO LTD +3
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Patent Information

Application Number
CN202421205370.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-07
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Under the action of long-term negative wind pressure load, the fixing bolts are prone to loosening or falling off, resulting in uneven stress on the photovoltaic modules, tearing the frames, falling components, and complex installation process and difficult maintenance.

Method used

The connection device of the upper press, middle gasket and lower clip is adopted to limit the position by guiding grooves that are perpendicular to the groove directions of the upper and lower surfaces of the middle gasket. Combined with the fastening method of U-shaped bolts and fastening nuts, the number of bolts is reduced and the contact area and friction is increased.

Benefits of technology

It improves the reliability and installation speed of component connections, effectively limits the sliding of photovoltaic modules and component frames in the cable direction, reduces the risk of bolts loosening, and simplifies the installation and maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flexible photovoltaic support assembly connecting device. The flexible photovoltaic support assembly connecting device comprises an upper pressing block; the middle gasket is configured to fix a photovoltaic module together with the upper pressing block, a middle gasket upper groove is formed in the upper surface of the middle gasket, and a middle gasket lower groove is formed in the lower surface of the middle gasket; the lower clamping piece is configured to fix an inhaul cable together with the middle gasket; and the U-shaped bolt is configured to fasten the upper pressing block, the middle gasket, the lower clamping piece and the inhaul cable. According to the flexible photovoltaic support assembly connecting device provided by the utility model, the upper surface of the middle gasket is provided with the edge bulge and the middle bulge, so that the sliding of the assembly frame in a plane can be effectively limited; an arc-shaped groove is formed in the lower surface of the middle gasket and attached to the inhaul cable, the contact area between the middle gasket and the inhaul cable is increased, therefore, the friction force between the middle gasket and the inhaul cable is increased, and sliding of the photovoltaic module and the module frame in the direction perpendicular to the inhaul cable can be effectively limited.
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Description

Technical Field

[0001] The utility model relates to the technical field of flexible photovoltaic support systems, in particular to a flexible photovoltaic support component connection device. Background Art

[0002] Under the dual carbon goals, new energy power generation is a key development project, and vigorously developing photovoltaics will remain a key direction for the future. Centralized photovoltaic power stations can make full use of the rich and stable solar energy resources in deserts and mountainous areas to build large photovoltaic power stations, and access high-voltage transmission systems to supply the electricity generated by photovoltaic power stations to distant power users. The large-span flexible photovoltaic support system can make full use of the space under the photovoltaic power station, and the large-span flexible photovoltaic support system has low steel consumption and investment costs. Therefore, flexible photovoltaic supports are the current key development direction and a rapidly developing technology.

[0003] Compared with traditional photovoltaic brackets, the main feature of flexible photovoltaic brackets is that the rigid purlins in traditional photovoltaic brackets are replaced with prestressed cables (prestressed steel strands). By applying prestress to the cables, they have a certain rigidity, thereby facilitating the installation of photovoltaic modules.

[0004] The flexible photovoltaic support structure mainly consists of 8 parts, including anchoring system, locking system, strut system, piles, steel structure, aluminum alloy connectors, fasteners, etc. The component connector belongs to the range of aluminum alloy connectors, which is used to fix photovoltaic components on steel cables. The connector is an important component for fixing components and transmitting force at nodes.

[0005] One of the currently used component connector forms: It consists of a connector body (component connector a) and a fastener (component connector b). When installing the component, first fix the component connector a to the outer space of the photovoltaic component with a bolt, and then use another bolt to connect the component connector b to the component cable. To complete the node connection, two bolts need to be screwed into the connector body with threaded holes. Under the action of long-term negative wind pressure (back wind) load, the flexible bracket cable body vibrates continuously. If the initial installation state is not strictly tightened according to the designed cable force, the fixing bolts are easy to loosen or even fall off, resulting in uneven force on the component, tearing the frame, and the component falling off, causing economic losses. In addition, the flexible bracket generally has a high clearance, and one bolt is installed on the inside of the photovoltaic component frame. The loose bolts are not easy to find and are difficult to repair.

[0006] The second type of component connector currently used: Chinese patent publication number CN218829701U discloses a photovoltaic component intermediate fixing node in a flexible photovoltaic support system. Figure 1As shown in the figure, the photovoltaic module is fixed by placing the photovoltaic module on the module fixing member, pressing the photovoltaic module with a pressing block, and then passing the U-bolt through the pressing block, the module fixing member and the backing plate in sequence, and finally fixing the three with a fastening nut. The Chinese patent with publication number CN220325532U discloses a photovoltaic module fixing device for a flexible photovoltaic bracket. Figure 2 As shown, the base and the photovoltaic module are detachably connected by the module mounting bolts passing through the mounting holes, and the center of the pressure block is detachably connected to the center of the base by the pressure block fixing bolts. This fixing structure has the following defects: the positioning relationship between the cable and the pressing fastener is relatively random, the frame can slide along the cable, and the module frame is easy to detach from the pressing fastener under the action of external force; more bolts are used, and the installation time is longer. Utility Model Content

[0007] In view of some or all of the problems in the prior art, the utility model provides a flexible photovoltaic support assembly connection device, including:

[0008] Upper pressing block;

[0009] A middle gasket, which is configured to fix the photovoltaic module together with the upper pressing block, wherein an upper middle gasket groove is provided at the upper surface of the middle gasket, and a lower middle gasket groove is provided at the lower surface of the middle gasket;

[0010] a lower clip configured to secure the cable together with the middle spacer; and

[0011] A U-bolt is configured to fasten the upper pressing block, the middle gasket, the lower clamping piece, and the cable.

[0012] Furthermore, the flexible photovoltaic support assembly connection device also includes an assembly frame, which is arranged between the upper pressing block and the middle gasket to fix the photovoltaic assembly.

[0013] Furthermore, the upper pressing block includes an upper pressing block pressing portion, an upper pressing block side wall and an upper pressing block bottom, the upper pressing block pressing portion contacts the top of the component frame, the upper pressing block side wall contacts the side of the component frame, and the upper pressing block bottom is provided with a through hole for the U-shaped bolt to pass through.

[0014] Furthermore, a side protrusion and a middle protrusion are provided on the edge of the upper groove of the middle gasket to limit the sliding of the photovoltaic module and the module frame in the horizontal direction along the cable.

[0015] Furthermore, a through hole for the U-shaped bolt to pass through is provided on the middle protrusion on the upper surface of the middle gasket.

[0016] Furthermore, the groove at the bottom of the middle gasket is an arc-shaped groove, which is used to limit the sliding of the photovoltaic module and the module frame in the vertical direction along the cable.

[0017] Furthermore, the lower clamping piece includes a lower clamping piece groove for limiting the sliding of the cable.

[0018] Furthermore, the flexible photovoltaic support assembly connection device also includes a nut matching the U-bolt.

[0019] Furthermore, the nut is a fastening nut.

[0020] Further, the upper pressing block, the middle gasket and the lower clamping plate include one or more of the following materials: stainless steel, aluminum alloy, magnesium alloy, titanium alloy, rubber, polypropylene, polyethylene and polyvinyl chloride; and / or

[0021] The U-shaped bolt and nut include one or more of the following materials: stainless steel, aluminum alloy, magnesium alloy and titanium alloy.

[0022] Compared with the prior art, the utility model has the following advantages:

[0023] 1. The flexible photovoltaic bracket component connection device provided by the utility model is limited by the connection of the upper pressure block, the middle gasket and the lower clamping piece, and the groove directions of the upper and lower surfaces of the middle gasket are perpendicular to each other, thereby increasing the contact area between the upper pressure block, the middle gasket, the lower clamping piece and the component frame and the cable, reducing the number of bolts used, improving the connection reliability of the installation, and increasing the speed of installation.

[0024] 2. The flexible photovoltaic bracket assembly connection device provided by the utility model has an arc-shaped groove on the lower surface of the middle gasket, which fits with the cable, thereby increasing the contact area with the cable, thereby increasing the friction between the middle gasket and the cable, and can effectively limit the sliding of the photovoltaic assembly and the assembly frame in the direction perpendicular to the cable.

[0025] 3. The flexible photovoltaic bracket assembly connection device provided by the utility model has edge protrusions and middle protrusions on the upper surface of the middle gasket, which cooperate with the upper pressure block to form a triangular fixation for the assembly frame, which can effectively limit the sliding of the assembly frame in the plane. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] To further illustrate the above and other advantages and features of various embodiments of the present invention, a more specific description of various embodiments of the present invention will be presented with reference to the accompanying drawings. It will be understood that these drawings only depict typical embodiments of the present invention and are therefore not to be considered as limiting the scope thereof. In the accompanying drawings, for clarity, identical or corresponding components will be represented by identical or similar reference numerals.

[0027] Figure 1 A cross-sectional view of a middle fixed node of an existing flexible photovoltaic support assembly is shown;

[0028] Figure 2 A cross-sectional view of an existing flexible photovoltaic support assembly fixing device is shown;

[0029] Figure 3 A cross-sectional view of a flexible photovoltaic support assembly connecting device parallel to the extension direction of the cable of one embodiment of the utility model is shown;

[0030] Figure 4 A cross-sectional view showing a vertical cable extension direction of a flexible photovoltaic support assembly connection device according to an embodiment of the utility model; and

[0031] Figure 5 A three-dimensional structural schematic diagram of a gasket in one embodiment of the utility model is shown. DETAILED DESCRIPTION

[0032] In the following description, the utility model is described with reference to various embodiments. However, those skilled in the art will recognize that the various embodiments can be implemented without one or more specific details or with other replacement and / or additional methods or components. In other cases, well-known structures or operations are not shown or described in detail to avoid obscuring the utility model points of the utility model. Similarly, for the purpose of explanation, specific numbers and configurations are set forth to provide a comprehensive understanding of the embodiments of the utility model. However, the utility model is not limited to these specific details.

[0033] In the present invention, unless otherwise specified, "arranged on..." or "arranged above..." does not exclude the presence of an intermediate object between the two. In addition, "arranged on or above..." merely indicates the relative positional relationship between two components, and in certain circumstances, such as after reversing the product direction, it can also be converted to "arranged below or below...", and vice versa.

[0034] In this specification, reference to "one embodiment" or "the embodiment" means that a particular feature, structure or characteristic described in conjunction with the embodiment is included in at least one embodiment of the present utility model. The phrase "in one embodiment" appearing in various places in this specification does not necessarily refer to the same embodiment.

[0035] It should be noted that it should also be understood that in the embodiments of the present invention, the terms "comprises", "including", "having", "includes" and / or "comprising", when used in this specification, indicate the existence of stated features, elements and / or parts, but do not exclude the existence or addition of one or more other features, elements, parts and / or combinations thereof.

[0036] In this specification, unless otherwise specified, "first" and "second" are only used for distinguishing descriptions, do not include differences in size, and cannot be understood as expressing or implying relative importance.

[0037] In this specification, the quantifiers "plurality" and "multiple" refer to one or more than one element.

[0038] The solution of the utility model is further described below in conjunction with the accompanying drawings of the embodiments.

[0039] Figure 2 A cross-sectional view parallel to the cable extension direction of a flexible photovoltaic support assembly connection device of an embodiment of the utility model is shown. Figure 3 A cross-sectional view of a flexible photovoltaic support assembly connection device in a vertical direction of the extension of the cable of an embodiment of the utility model is shown. As shown in the figure, the flexible photovoltaic support assembly connection device includes: an upper pressing block 101, a middle gasket 102, a lower clamping piece 103, and a U-bolt 104. The middle gasket 102 and the upper pressing block 101 fix the photovoltaic assembly 100. The lower clamping piece 103 and the middle gasket 102 fix the cable 105 together. Here, for example, in the figure, the lower clamping piece 103 and the middle gasket 102 fix the cable 105 by clamping the cable 105, wherein the lower clamping piece 103 is provided with a lower clamping piece groove 1031 for partially accommodating or surrounding the cable 105. However, under the teaching of the utility model, other fixing methods are also conceivable, such as fixing the cable 105 by a locking connection method between the lower clamping piece 103 and the middle gasket 102, or the lower clamping piece 103 and the middle gasket 102 are formed together, and a cavity for accommodating the cable 105 is provided between the two. The U-bolt 104 fastens the upper pressing block 101, the middle gasket 102 and the lower clamping piece 103 together, thereby fastening the cable, the photovoltaic module and the module frame. Here, the U-bolt 104 passes through the upper pressing block 101, the middle gasket 102 and the lower clamping piece 103 respectively, and compresses them through the connected bolts. The U-bolt 104 fastens the upper pressing block 101, the middle gasket 102 and the lower clamping piece 103 together, thereby fastening the cable, the photovoltaic module and the module frame 106. Here, the U-bolt 104 passes through the upper pressing block 101, the middle gasket 102 and the lower clamping piece 103 respectively, and compresses them through the connected bolts. An upper groove of the middle gasket is provided on the upper surface of the middle gasket, and a lower groove of the middle gasket is provided on the lower surface of the middle gasket. (See Figure 4 ) The upper groove of the middle gasket can effectively limit the sliding of the photovoltaic module and the module frame in the horizontal direction along the cable, and the lower groove of the middle gasket can effectively limit the sliding of the photovoltaic module and the module frame in the direction perpendicular to the cable.

[0040] As shown in the figure, the flexible photovoltaic support assembly connection device also includes a nut 107 matched with the U-bolt 104. In one embodiment of the utility model, the nut can be a tightening nut to prevent the U-bolt and the nut from loosening. In one embodiment of the utility model, the U-bolt and the nut can include one or more of the following materials: stainless steel, aluminum alloy, magnesium alloy and titanium alloy.

[0041] As shown in the figure, the component frame 106 is arranged between the upper pressing block and the middle gasket, and is used to fix the photovoltaic component and to be in tight contact with the upper pressing block and the middle gasket. In one embodiment of the utility model, the component frame 106 can include one or more of the following materials: rubber, polypropylene, polyethylene or polyvinyl chloride.

[0042] like Figure 2 As shown, the upper pressing block 101 includes an upper pressing block pressing portion 1011, an upper pressing block side wall 1012 and an upper pressing block bottom 1013. As shown in the figure, the upper pressing block pressing portion 101 contacts and fixes the top of the component frame 106 to limit the sliding of the component frame; the upper pressing block side wall 1012 contacts the side of the component frame 106; and the upper pressing block bottom 1013 is provided with a through hole for the U-bolt to pass through. In one embodiment of the utility model, the upper pressing block 101 may include one or more of the following materials: stainless steel, aluminum alloy, magnesium alloy, titanium alloy, rubber, polypropylene, polyethylene and polyvinyl chloride.

[0043] like Figure 3 As shown, the lower clamping piece 103 includes a lower clamping piece groove 1031 for limiting the sliding of the cable, and through holes for U-bolts to pass through are also provided on both sides of the lower clamping piece 103. In an embodiment of the utility model, the lower clamping piece 103 may include one or more of the following materials: stainless steel, aluminum alloy, magnesium alloy, titanium alloy, rubber, polypropylene, polyethylene and polyvinyl chloride.

[0044] Figure 4The three-dimensional structural schematic diagram of the middle gasket of an embodiment of the utility model is shown. As shown in the figure, the middle gasket includes a first side protrusion 1021, a second side protrusion 1022, a middle protrusion 1023, an upper groove 1024 of the middle gasket, and a lower groove 1025 of the middle gasket. As shown in the figure, the upper groove 1024 of the middle gasket is used to accommodate the component frame, and the lower groove 1025 of the middle gasket is used to accommodate the cable. The guide grooves of the upper and lower surfaces of the middle gasket, i.e., the upper groove 1024 of the middle gasket and the lower groove 1025 of the middle gasket, which are perpendicular to each other, increase the contact area between the middle gasket and the component frame and the cable, and improve the connection reliability of the installation. The edge protrusions and the middle protrusions, i.e., the first edge protrusions 1021, the second edge protrusions 1022, and the middle protrusions 1023, provided on the upper surface of the middle gasket, cooperate with the upper pressing block to form a triangular fixation for the component frame, which can effectively limit the sliding of the component frame in the plane, that is, limit the sliding of the photovoltaic component and the component frame in the horizontal direction along the cable. As shown in the figure, the middle protrusion on the upper surface of the middle gasket is provided with a through hole for the U-bolt to pass through. In one embodiment of the utility model, the lower groove of the middle gasket can be an arc groove, which fits with the cable, increases the contact area with the cable, thereby increasing the friction between the middle gasket and the cable, and can effectively limit the sliding of the photovoltaic component and the component frame in the direction perpendicular to the cable. In one embodiment of the utility model, the middle gasket 102 can include one or more of the following materials: stainless steel, aluminum alloy, magnesium alloy, titanium alloy, rubber, polypropylene, polyethylene and polyvinyl chloride.

[0045] The utility model provides a flexible photovoltaic bracket component connection device, wherein the upper surface of the middle gasket is provided with edge protrusions and a middle protrusion, which cooperate with the upper pressure block to form a triangular fixation for the component frame, and can effectively limit the sliding of the component frame in the plane; an arc-shaped groove is provided on the lower surface of the middle gasket to fit with the cable, thereby increasing the contact area with the cable, thereby increasing the friction between the middle gasket and the cable, and can effectively limit the sliding of the photovoltaic component and the component frame in the direction perpendicular to the cable; the number of bolts used is reduced, the connection reliability of the installation is improved, and the speed of installation is improved.

[0046] Although various embodiments of the utility model are described above, it should be understood that they are presented as examples only and not as limitations. It is obvious to those skilled in the relevant art that various combinations, modifications and changes can be made thereto without departing from the spirit and scope of the utility model. Therefore, the breadth and scope of the utility model disclosed herein should not be limited by the exemplary embodiments disclosed above, but should only be defined according to the attached claims and their equivalents.

Claims

1. A flexible photovoltaic support assembly connection device, characterized in that: include: Upper pressing block; A middle gasket, which is configured to fix the photovoltaic module together with the upper pressing block, wherein an upper middle gasket groove is provided at the upper surface of the middle gasket, and a lower middle gasket groove is provided at the lower surface of the middle gasket; a lower clamp configured to secure the cable together with the middle spacer; as well as A U-bolt is configured to fasten the upper pressing block, the middle gasket, the lower clamping piece, and the cable.

2. The flexible photovoltaic support assembly connection device according to claim 1, characterized in that: It also includes a component frame, which is arranged between the upper pressing block and the middle gasket to fix the photovoltaic component.

3. The flexible photovoltaic support assembly connection device according to claim 2, characterized in that: The upper pressing block includes an upper pressing block pressing portion, an upper pressing block side wall and an upper pressing block bottom. The upper pressing block pressing portion contacts the top of the component frame, the upper pressing block side wall contacts the side of the component frame, and the upper pressing block bottom is provided with a through hole for the U-shaped bolt to pass through.

4. The flexible photovoltaic support assembly connection device according to claim 1, characterized in that: The edge of the groove on the upper part of the middle gasket is provided with a side protrusion and a middle protrusion, which are used to limit the sliding of the photovoltaic component and the component frame in the horizontal direction along the cable.

5. The flexible photovoltaic support assembly connection device according to claim 4, characterized in that: The middle protrusion on the upper surface of the middle gasket is provided with a through hole for the U-shaped bolt to pass through.

6. The flexible photovoltaic support assembly connection device according to claim 1, characterized in that: The groove at the bottom of the middle gasket is an arc-shaped groove, which is used to limit the sliding of the photovoltaic component and the component frame in the vertical direction along the cable.

7. The flexible photovoltaic support assembly connection device according to claim 1, characterized in that: The lower clamping piece includes a lower clamping piece groove for limiting the sliding of the cable.

8. The flexible photovoltaic support assembly connection device according to claim 1, characterized in that: The flexible photovoltaic support assembly connection device also includes a nut matched with the U-shaped bolt.

9. The flexible photovoltaic support assembly connection device according to claim 8, characterized in that: The nut is a fastening nut.

10. The flexible photovoltaic support assembly connection device according to any one of claims 1 to 9, characterized in that: The upper pressing block, the middle gasket and the lower clamping piece include one or more of the following materials: stainless steel, aluminum alloy, magnesium alloy, titanium alloy, rubber, polypropylene, polyethylene and polyvinyl chloride; and / or The U-shaped bolt and nut include one or more of the following materials: stainless steel, aluminum alloy, magnesium alloy and titanium alloy.

Citation Information

Patent Citations

  • A fixed node for intermediate photovoltaic modules in a flexible photovoltaic support system

    CN218829701U

  • Photovoltaic module fixing device of flexible photovoltaic support

    CN220325532U