Solar photovoltaic module shaping device

Abstract

The utility model relates to a solar photovoltaic module shaping device, which relates to the technical field of solar photovoltaic module processing, and comprises a fixed frame, a lifting seat is arranged on the fixed frame along the vertical direction in a sliding manner, and an adhesive tape tearing assembly and a shoveling assembly are arranged on the lifting seat; a shaping base is arranged on the side, away from the lifting base, of the fixing frame in a sliding mode in the vertical direction, a shaping assembly is arranged on the shaping base, and the adhesive tape tearing assembly, the shoveling assembly and the shaping assembly are located on the same straight line. The utility model has the advantages of high efficiency and convenience.

Description

Technical Field

[0001] The utility model relates to the technical field of solar photovoltaic component processing, in particular to a solar photovoltaic component shaping device. Background Art

[0002] Before installing the junction box of the solar photovoltaic module, the high temperature tape needs to be removed and the lead wires need to be erected. Currently, most of the removal of the high temperature tape and the erection of the lead wires are done manually.

[0003] However, the high-temperature tape is fixed to the back panel by gluing. Manual removal consumes a lot of manpower and easily scratches the solar back panel, affecting product quality.

[0004] In addition, in the process of manually standing up the leads, the operator needs to first lift the horizontal leads to a certain angle, then bend the leads to a vertical state, and finally straighten the leads that have not reached the vertical state. This process consumes a lot of labor costs on the one hand, and on the other hand, the efficiency of manual lead standing and straightening is low, making it difficult to ensure product quality. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a solar photovoltaic component shaping device, which has the advantages of high efficiency and convenience.

[0006] The above-mentioned purpose of the utility model is achieved through the following technical solutions:

[0007] A solar photovoltaic assembly shaping device comprises a fixing frame, a lifting seat is slidably arranged on the fixing frame along the vertical direction, and a tape tearing assembly and a scooping assembly are arranged on the lifting seat;

[0008] A shaping seat is slidably arranged on one side of the fixing frame away from the lifting seat in the vertical direction, and a shaping assembly is arranged on the shaping seat. The tape tearing assembly, the scooping assembly and the shaping assembly are located on the same straight line.

[0009] The utility model is further configured as follows: the tape tearing assembly includes a tape tearing substrate, a tape tearing cylinder arranged on the tape tearing substrate, a tape tearing block arranged on the telescopic rod of the tape tearing cylinder, and a fixed block arranged at one end of the tape tearing substrate, and the tape tearing block moves toward the fixed block.

[0010] The utility model is further configured as follows: the tape tearing block comprises a tearing portion which is arranged obliquely, and the fixing block is provided with an abutting surface which matches the shape of the tearing portion.

[0011] The utility model is further configured as follows: the scooping assembly includes a scooping base plate, two scooping blocks respectively arranged at both ends of the scooping base plate, a scooping cylinder used to drive the scooping blocks to move toward each other, a stabilizing block is arranged in the middle of the scooping base plate, and the two scooping blocks are respectively arranged on both sides of the stabilizing block.

[0012] The utility model is further configured as follows: the shaping component includes two shaping substrates arranged in a cross-staggered manner, transverse shaping blocks arranged at both ends of one of the shaping substrates, and longitudinal shaping blocks arranged at both ends of the other shaping substrate, the transverse shaping blocks or longitudinal shaping blocks on the same shaping substrate move towards each other, the transverse shaping blocks and longitudinal shaping blocks move toward the intersection of the two shaping substrates, and each of the shaping substrates is provided with a shaping cylinder for control.

[0013] The utility model is further configured as follows: the two transverse shaping blocks are respectively a first transverse block and a second transverse block, the first transverse block comprises a bottom sliding block and two shaping upright blocks arranged on the bottom sliding block, the two shaping upright blocks are arranged at intervals, the second transverse block is provided with an insertion portion inserted between the two shaping upright blocks, a shaping groove for inserting a longitudinal shaping block is formed between the first transverse block and the second transverse block, and the two longitudinal shaping blocks are consistent in shape and size.

[0014] The utility model is further configured as follows:

[0015] In summary, the beneficial technical effects of the utility model are:

[0016] 1. The shaping device is used to complete the shaping of the tape and lead wire, avoiding various problems caused by manual work and greatly improving the processing efficiency and convenience;

[0017] 2. Add a rubber block between the tape tearing component and the scooping component. When processing the single-glass component, because the back panel of the single-glass component is made of soft material, the two leads will be pressed into the back panel. Use the rubber block to stick the two leads together a little, and then scoop up to avoid scratching the back panel, thereby increasing the use range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the solar photovoltaic assembly shaping device in the embodiment of the present application;

[0019] Figure 2 It is a structural schematic diagram of the tape tearing assembly;

[0020] Figure 3 is a schematic diagram of the structure of the scooping assembly;

[0021] Figure 4 It is a schematic diagram of the structure of the shaping component;

[0022] Figure 5 yes Figure 4 Enlarged view of part A.

[0023] In the figure, 1, fixed frame; 2, lifting seat; 3, tape tearing assembly; 31, tape tearing substrate; 32, tape tearing cylinder; 33, tape tearing block; 331, tearing part; 34, fixed block; 341, abutment surface; 4, scooping assembly; 41, scooping substrate; 42, scooping block; 43, scooping cylinder; 44, stabilizing block; 5, shaping seat; 6, shaping assembly; 61, shaping substrate; 62, transverse shaping block; 621, first transverse block; 622, second transverse block; 623, bottom sliding block; 624, shaping vertical block; 625, insertion part; 626, shaping groove; 63, longitudinal shaping block; 64, shaping cylinder; 7, rubber block. DETAILED DESCRIPTION

[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0025] Reference Figure 1 , a solar photovoltaic assembly shaping device disclosed in the utility model, comprises a fixing frame 1, the fixing frame 1 is arranged in the vertical direction, a driving motor is arranged at the top of the fixing frame 1, the driving shaft of the driving motor is arranged in the vertical direction, a driving rod is coaxially fixedly connected to the driving shaft, the driving rod is arranged in the vertical direction, and the lower end of the driving rod is rotatably connected to the fixing frame 1. A lifting seat 2 is arranged on the driving rod, the lifting seat 2 is placed horizontally, the driving rod passes through the lifting seat 2, and the lifting seat 2 is lifted and lowered in the vertical direction under the drive of the driving motor.

[0026] Reference Figure 1 and Figure 2The end of the lifting seat 2 away from the fixed frame 1 is fixedly connected to a cylinder, and the telescopic rod of the cylinder is arranged vertically downward. The telescopic rod of the cylinder is fixedly connected to a tape tearing substrate 31. The length direction of the tape tearing substrate 31 is consistent with the length direction of the lifting seat 2, and the tape tearing substrate 31 is arranged in the horizontal direction. A fixed block 34 is fixedly connected to the lower end surface of the tape tearing substrate 31. The fixed block 34 is located at the end of the tape tearing substrate 31. The end of the tape tearing substrate 31 away from the fixed block 34 is fixedly connected to a tape tearing cylinder 32. The telescopic rod of the tape tearing cylinder 32 is telescoped toward the fixed block 34, and a tape tearing block 33 is fixedly connected to the telescopic rod of the tape tearing cylinder 32. A tearing portion 331 is formed on the side of the tape tearing block 33 facing the fixed block 34. The tearing portion 331 is arranged obliquely downward and is sharp near the fixed block 34. A contact surface 341 is formed on the side of the fixed block 34 facing the tape tearing block 33. The contact surface 341 matches the shape of the tearing portion 331 and is located at the lower part of the fixed block 34. The tape tearing substrate 31, the tape tearing cylinder 32, the tape tearing block 33 and the fixed block 34 constitute the tape tearing assembly 3 of the present application. When the tape tearing operation is performed, the tape tearing block 33 moves toward the fixed block 34 under the drive of the tape tearing cylinder 32 and clamps the tape covering the lead wire, and then the tape is torn off to expose the lead wire.

[0027] Reference Figure 1 and Figure 3 The lifting seat 2 is connected to one end of the fixed frame 1 with a scooping base plate 41, and the length direction of the scooping base plate 41 is perpendicular to the length direction of the lifting seat 2. The lower end surface of the scooping base plate 41 is fixedly connected with a scooping cylinder 43, which is a rodless cylinder. Two scooping blocks 42 are connected to the scooping cylinder 43. The two scooping blocks 42 are respectively located at the two ends of the scooping base plate 41 and move in opposite directions. The scooping block 42 is pointed toward the other scooping block 42. The scooping base plate 41 is fixedly connected with a stabilizing block 44, which includes a C-shaped stabilizing frame and a stabilizing vertical block arranged on the stabilizing frame. The stabilizing frame is located in the middle of the scooping base plate 41. The scooping cylinder 43 runs through the stabilizing frame, and the stabilizing vertical block is located between the two scooping blocks 42. The scooping substrate 41, the scooping block 42 and the scooping cylinder 43 constitute the scooping assembly 4 of the present application. When performing the lead scooping operation, the two scooping blocks 42 scoop the horizontal lead from the side to an inclined upward state, and then the lifting seat 2 is lifted, and the lifted scooping block 42 continues to guide the lead movement until the lead becomes vertical under the constraints of the scooping block 42 and the stabilizing block 44.

[0028] Reference Figure 1 A plurality of adhesive blocks 7 are placed in the middle of the lifting seat 2. When processing the single-glass component, because the back plate of the single-glass component is made of soft material, the two leads will be pressed into the back plate. The two leads are first glued together a little by the adhesive block 7, and then the shoveling operation is performed to avoid scratching the back plate, thereby improving the use range of the device.

[0029] Reference Figure 1 and Figure 4 A shaping seat 5 is slidably arranged on the fixed frame 1, and the length direction of the shaping seat 5 is consistent with the length direction of the lifting seat 2. A cylinder for controlling the lifting of the shaping seat 5 is arranged on the side surface of the fixed frame 1 away from the lifting seat 2, and the telescopic rod of the cylinder is arranged in the vertical direction. Two shaping substrates 61 are fixedly connected to the lower end surface of the shaping seat 5. The two shaping substrates 61 are consistent in shape and size. The two shaping substrates 61 are arranged in a cross-staggered manner. The length direction of one shaping substrate 61 is consistent with the length direction of the shaping seat 5, and the shaping substrate 61 is a horizontal substrate. The length direction of the other shaping substrate 61 is perpendicular to the length direction of the shaping seat 5, and the shaping substrate 61 is a longitudinal substrate.

[0030] Reference Figure 4 and Figure 5 A shaping cylinder 64 is arranged on the transverse substrate. The shaping cylinder 64 is a rodless cylinder. The length direction of the shaping cylinder 64 is consistent with the transverse substrate. A transverse shaping block 62 composed of a first transverse block 621 and a second transverse block 622 is slidably arranged on the shaping cylinder 64. The first transverse block 621 includes a bottom slider 623. Two shaping upright blocks 624 are fixedly connected to the bottom slider 623. The two shaping upright blocks 624 are adjacent to the middle of the bottom slider 623 and are spaced apart from each other. The second transverse block 622 is provided with an insertion portion 625 that can be inserted between the two shaping upright blocks 624. Driven by the shaping cylinder 64 on the transverse substrate, the first transverse block 621 and the second transverse block 622 move toward each other. When they move to the extreme position, there is still a gap between the shaping upright block 624 and the second transverse block 622, which is a shaping groove 626 for the lead wire to extend into. A shaping cylinder 64 is provided at both ends of the longitudinal substrate, and the telescopic rods of the two shaping cylinders 64 are arranged along the length direction of the longitudinal substrate. A longitudinal shaping block 63 is fixedly connected to the telescopic rods of the two shaping cylinders 64. Driven by the shaping cylinder 64, the longitudinal shaping block 63 is inserted into the shaping groove 626. The shaping substrate 61, the transverse shaping block 62, the longitudinal shaping block 63 and the shaping cylinder 64 constitute the shaping assembly 6 of the present application. When shaping the lead wire, the two transverse shaping blocks 62 move toward each other to restrict the lead wire in the shaping groove 626, and at the same time, the longitudinal shaping block 63 extends into the shaping groove 626 to shape the lead wire.

[0031] The implementation principle of this embodiment is: when processing the solar photovoltaic module, first tear off the blocking tape on the lead wire through the tape tearing component 3, then adjust the two leads to stand upright through the scooping component 4, and finally shape the leads through the shaping component 6 to complete the operation. The present application completes the tape tearing and lead shaping operations through the shaping device, avoiding various problems caused by manual operations, and greatly improving the processing efficiency and convenience.

[0032] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A solar photovoltaic module shaping device, characterized in that: It comprises a fixed frame (1), a lifting seat (2) is slidably arranged on the fixed frame (1) in a vertical direction, and a tape tearing assembly (3) and a scooping assembly (4) are arranged on the lifting seat (2); A shaping seat (5) is slidably arranged in a vertical direction on one side of the fixing frame (1) away from the lifting seat (2), and a shaping assembly (6) is arranged on the shaping seat (5). The tape tearing assembly (3), the scooping assembly (4) and the shaping assembly (6) are located on the same straight line.

2. A solar photovoltaic assembly shaping device according to claim 1, characterized in that: The tape tearing assembly (3) comprises a tape tearing substrate (31), a tape tearing cylinder (32) arranged on the tape tearing substrate (31), a tape tearing block (33) arranged on a telescopic rod of the tape tearing cylinder (32), and a fixed block (34) arranged at one end of the tape tearing substrate (31), wherein the tape tearing block (33) moves toward the fixed block (34).

3. A solar photovoltaic assembly shaping device according to claim 2, characterized in that: The adhesive tape tearing block (33) comprises a tearing portion (331) arranged obliquely, and the fixing block (34) is provided with an abutting surface (341) which matches the shape of the tearing portion (331).

4. A solar photovoltaic assembly shaping device according to claim 1, characterized in that: The scooping assembly (4) comprises a scooping base plate (41), two scooping blocks (42) respectively arranged at two ends of the scooping base plate (41), and a scooping cylinder (43) used to drive the scooping blocks (42) to move towards each other. A stabilizing block (44) is arranged in the middle of the scooping base plate (41), and the two scooping blocks (42) are respectively arranged on both sides of the stabilizing block (44).

5. A solar photovoltaic assembly shaping device according to claim 1, characterized in that: The shaping assembly (6) comprises two shaping substrates (61) arranged in a cross-staggered manner, transverse shaping blocks (62) arranged at both ends of one of the shaping substrates (61), and longitudinal shaping blocks (63) arranged at both ends of the other shaping substrate (61); the transverse shaping blocks (62) or longitudinal shaping blocks (63) on the same shaping substrate (61) move towards each other, and the transverse shaping blocks (62) and longitudinal shaping blocks (63) move towards the intersection of the two shaping substrates (61); and each shaping substrate (61) is provided with a shaping cylinder (64) for control.

6. A solar photovoltaic assembly shaping device according to claim 5, characterized in that: The two transverse shaping blocks (62) are respectively a first transverse block (621) and a second transverse block (622); the first transverse block (621) comprises a bottom sliding block (623) and two shaping upright blocks (624) arranged on the bottom sliding block (623); the two shaping upright blocks (624) are arranged at intervals; the second transverse block (622) is provided with an insertion portion (625) inserted between the two shaping upright blocks (624); a shaping groove (626) for inserting the longitudinal shaping block (63) is formed between the first transverse block (621) and the second transverse block (622); the two longitudinal shaping blocks (63) are consistent in shape and size.

7. A solar photovoltaic assembly shaping device according to claim 1, characterized in that: A plurality of rubber blocks (7) are arranged on the lifting seat (2), and the rubber blocks (7) are located between the adhesive tape tearing assembly (3) and the scooping assembly (4).

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