Reaction kettle convenient for discharging

By adopting a combination design of twisted dragon and tee pipe in the reactor, the problem of material deposition and blockage in the traditional reactor is solved, and the full reaction of the material and smooth discharge of the material are achieved.

CN222586486UActive Publication Date: 2025-03-11XIANGTAN MINGHUI VESSELS MFG
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Patent Information

Application Number
CN202323433679.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-16
Publication Date
2025-03-11
Estimated Expiration
2033-12-16

AI Technical Summary

Technical Problem

During the feeding and concentration process of traditional reactors, solid materials or precipitated materials are prone to deposition and blockage at the discharge port, resulting in difficulty in discharging.

Method used

A reactor for easy discharge is designed, using the bottom end of the stirring shaft to connect the crimping dragon, the discharge port is connected to the tee pipe, and the crimping dragon is installed inside the tee pipe. The two ends of the tee pipe are connected to the discharge valve and the circulation pipe respectively. The circulation pipe is connected to the return pipe through the regulating valve, and the bottom end of the return pipe extends into the tank body. By controlling the forward and reverse rotation of the mixing motor, the dragon avoids material accumulation during the material reaction, and assists in the discharge process to avoid material blockage.

Benefits of technology

It effectively avoids the accumulation and blockage of materials at the bottom of the tank, ensuring sufficient reaction and smooth discharge of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of reaction kettles, and particularly relates to a reaction kettle convenient for discharging, which comprises a tank body, the bottom end of a stirring shaft mounted in the tank body is connected with a packing auger, a discharge port at the bottom of the tank body is connected with one end of a three-way pipe, the lower half part of the packing auger is mounted in the three-way pipe, and the other end of the three-way pipe is connected with a discharge port. The other two ends of the three-way pipe are connected with a discharging valve and a circulating pipe respectively, the other end of the circulating pipe is connected with a backflow pipe through an adjusting valve, and the bottom end of the backflow pipe extends into the tank body. By controlling the positive and negative rotation of the motor of the reaction kettle, the rotating auger can prevent materials from being accumulated at the bottom of the tank body in the material reaction process, and assists in discharging in the discharging process, so that the materials are prevented from blocking the discharging port.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reaction kettles, and in particular relates to a reaction kettle which is convenient for discharging materials. Background Art

[0002] The broad understanding of a reactor is a stainless steel container for physical or chemical reactions. The structural design and parameter configuration of the container are carried out according to different process conditions. The design conditions, process, inspection, manufacturing and acceptance must be based on relevant technical standards to achieve the heating, evaporation, cooling and low-speed mixing reaction functions required by the process.

[0003] The materials used in the reactor generally include liquid solvents and solid volumes. When powdered solid materials are added into the reactor, some of the powdered materials sometimes sink and accumulate at the bottom of the reactor, preventing the materials from fully reacting and affecting the subsequent discharging and discharge of materials. At the same time, the reactor generally has a negative pressure concentration function. During the negative pressure concentration process, crystals in the solvent precipitate and aggregate and accumulate to block the bottom of the reactor, seriously affecting the subsequent discharging and discharge of materials. Summary of the invention

[0004] In view of the above problems, the purpose of the utility model is to provide a reactor that is easy to discharge materials, so as to solve the problem that during the feeding and concentration process of the traditional reactor, the solid materials fed into the reactor or the precipitated materials are deposited and blocked at the discharge port, causing difficulty in discharging materials.

[0005] To achieve the above objectives, the utility model adopts the following technical solution: a reactor that is convenient for discharging materials, comprising a tank body, the bottom end of a stirring shaft installed in the tank body is connected to an auger, a discharge port at the bottom of the tank body is connected to one end of a three-way pipe, the lower half of the auger is installed inside the three-way pipe, the other two ends of the three-way pipe are respectively connected to a discharge valve and a circulation pipe, the other end of the circulation pipe is connected to a reflux pipe via a regulating valve, and the bottom end of the reflux pipe extends into the interior of the tank body.

[0006] The beneficial effects of the utility model are as follows: by controlling the forward and reverse rotation of the reactor motor, the rotating auger can prevent materials from accumulating at the bottom of the tank during the material reaction process, and assist in discharging materials during the discharging process to prevent the materials from blocking the discharging port.

[0007] In order to effectively suck the materials in the tank;

[0008] As a further improvement of the above technical solution: the bottom end of the reflux pipe is not higher than one third of the tank depth of the tank body.

[0009] The beneficial effect of this improvement is that the reflux pipe can be submerged below the material liquid surface during the stirring process to effectively suck the material.

[0010] In order to make the materials in the tank body effectively flow back to the tank body through the reflux pipe and circulation pipe under the pumping of the auger;

[0011] As a further improvement of the above technical solution: the bottom end of the auger is not higher than the bottom end of the circulation pipe.

[0012] The beneficial effect of this improvement is that under the rotation of the auger, the material in the tank body circulates through the reflux pipe, the circulation pipe and the tank body, thereby avoiding material sedimentation during the stirring process.

[0013] In order to effectively suck the materials in the tank;

[0014] As a further improvement of the above technical solution: the auger and the inner wall of the tee pipe are clearance-fitted.

[0015] The beneficial effect of this improvement is that the auger matched with the gap of the three-way pipe can effectively suck the material.

[0016] In order to prevent materials from entering the circulation pipe during discharge;

[0017] As a further improvement of the above technical solution: the regulating valve is a three-way valve structure.

[0018] The beneficial effect of this improvement is that by adjusting the valve path direction of the regulating valve, the port of the circulation pipe can be kept closed, thereby preventing materials from entering the circulation pipe during the discharge process.

[0019] In order to ensure the stability of the auger rotation;

[0020] As a further improvement of the above technical solution: a support member is installed on the inner wall of the three-way pipe, and the support member is composed of a bearing seat, a bearing and a connecting plate. The rod of the three-way pipe is rotatably installed in the bearing.

[0021] The beneficial effect of this improvement is that the support member provides rotation support for the three-way pipe, thereby ensuring the stability of the rotation of the three-way pipe.

[0022] In order to ensure the stability of the support installation;

[0023] As a further improvement of the above technical solution: the two ends of the connecting plate are respectively connected to the inner wall of the three-way pipe and the outer side surface of the bearing seat.

[0024] The beneficial effect of this improvement is that the connecting plate can stably connect the supporting member as a whole to the three-way pipe.

[0025] In order to reduce the adverse effects of supports on material cutting;

[0026] As a further improvement of the above technical solution: the connecting plate is a flat plate structure, and is circumferentially arranged around the axis of the bearing.

[0027] The beneficial effect of this improvement is that the connecting plate of the flat plate structure can effectively reduce the adverse effects on material discharge while making the supporting member stably installed on the three-way pipe as a whole.

[0028] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a front sectional view of the utility model.

[0030] Figure 2 It is a front view of the utility model.

[0031] Figure 3 It is a structural schematic diagram of the support member in the utility model.

[0032] Figure 4 It is an enlarged view of A in the present utility model.

[0033] In the figure: 1. tank body; 2. stirring shaft; 3. auger; 4. three-way pipe; 5. discharge valve; 6. circulation pipe; 7. regulating valve; 8. reflux pipe; 9. support; 91. bearing seat; 92. bearing; 93. connecting plate. Implementation

[0034] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention. Example

[0035] like Figure 1—4 shows a reactor for easy discharge, comprising a tank body 1, wherein the bottom end of a stirring shaft 2 installed in the tank body 1 is connected to an auger 3, a discharge port at the bottom of the tank body 1 is connected to one end of a three-way pipe 4, the lower half of the auger 3 is installed inside the three-way pipe 4, the other two ends of the three-way pipe 4 are respectively connected to a discharge valve 5 and a circulation pipe 6, the other end of the circulation pipe 6 is connected to a reflux pipe 8 through a regulating valve 7, the bottom end of the reflux pipe 8 extends into the tank body 1, and the forward and reverse rotation of the reactor motor is controlled, that is, The rotating auger 3 can prevent the material from accumulating at the bottom of the tank body 1 during the material reaction process, and assist in the material discharge during the discharge process to prevent the material from blocking the discharge port. The bottom end position of the reflux pipe 8 is not higher than one-third of the tank depth of the tank body 1. The reflux pipe 8 can be immersed below the material liquid surface during the stirring process to effectively suck the material. The bottom end of the auger 3 is not higher than the bottom end of the circulation pipe 6. Under the rotation of the auger 3, the material in the tank body 1 circulates through the reflux pipe 8, the circulation pipe 6, and the tank body 1 to avoid the material from clogging the discharge port during the stirring process. During the process, material deposition occurs. The auger 3 and the inner wall of the three-way pipe 4 are clearance-matched. The auger 3 with clearance-matched with the three-way pipe 4 can effectively suck the material. The regulating valve 7 is a three-way valve structure. By adjusting the valve path direction of the regulating valve 7, the port of the circulation pipe 6 can be kept closed to prevent the material from entering the circulation pipe 6 during the discharge process. The inner wall of the three-way pipe 4 is installed with a support member 9, and the support member 9 is composed of a bearing seat 91, a bearing 92 and a connecting plate 93. The rod of the three-way pipe 4 is rotatably installed on the bearing 9 2, the support member 9 provides rotation support for the three-way pipe 4 to ensure the stability of the rotation of the three-way pipe 4. The two ends of the connecting plate 93 are respectively connected to the inner wall of the three-way pipe 4 and the outer side of the bearing seat 91. The connecting plate 93 can stably connect the support member 9 as a whole with the three-way pipe 4. The connecting plate 93 is a flat plate structure and is circumferentially arranged around the axis of the bearing 92. The connecting plate 93 with a flat plate structure can stably install the support member 9 on the three-way pipe 4 as a whole, which can effectively reduce the adverse effects on material discharge.

[0036] The working principle of the present technical scheme is as follows: before feeding, the operator starts the stirring motor of the reactor, and then adjusts the valve path of the regulating valve 7 so that the reflux pipe 8 is connected to the external air; when the stirring shaft 2 rotates forward under the drive of the motor, it drives the agitator and the auger 3 to rotate synchronously. At this time, the operator feeds solid materials into the interior of the tank body 1 through the feeding port. After the feeding is completed, the operator adjusts the valve path of the regulating valve 7 so that the reflux pipe 8 is connected to the circulation pipe 6. At this time, as the auger 3 rotates and draws, the solvent in the tank body 1 enters the circulation pipe 6 through the reflux pipe 8, and flows into the interior of the tank body 1 from bottom to top through the three-way pipe 4, effectively avoiding the deposition of materials at the bottom of the tank body 1 and blocking the discharge port during the mixing process; when discharging, the operator adjusts the valve path of the regulating valve 7 so that the reflux pipe 8 is connected to the external air, opens the discharge valve 5, and controls the stirring motor to reverse. At this time, the three-way pipe 4 reverses and pushes the materials in the tank body 1 downward, effectively avoiding the blocking of the materials at the discharge port of the tank body 1 during the discharging process.

[0037] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0038] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. The above is only a preferred implementation of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, they can make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. A reaction kettle that is easy to discharge, characterized in that: The invention comprises a tank body (1), wherein the bottom end of a stirring shaft (2) installed in the tank body (1) is connected to an auger (3), a discharge port at the bottom of the tank body (1) is connected to one end of a three-way pipe (4), the lower half of the auger (3) is installed inside the three-way pipe (4), the other two ends of the three-way pipe (4) are respectively connected to a discharge valve (5) and a circulation pipe (6), the other end of the circulation pipe (6) is connected to a return pipe (8) via a regulating valve (7), and the bottom end of the return pipe (8) extends into the interior of the tank body (1).

2. A reaction kettle for easy discharge of materials according to claim 1, characterized in that: The bottom end of the return pipe (8) is located no higher than one third of the tank depth of the tank body (1).

3. A reaction kettle for easy discharge of materials according to claim 1, characterized in that: The bottom end of the auger (3) is not higher than the bottom end of the circulation pipe (6).

4. A reaction kettle for easy discharge of materials according to claim 1, characterized in that: The auger (3) and the inner wall of the tee pipe (4) are clearance-fitted.

5. A reaction kettle for easy discharge of materials according to claim 1, characterized in that: The regulating valve (7) is a three-way valve structure.

6. A reaction kettle for easy discharge of materials according to claim 1, characterized in that: A support member (9) is installed on the inner wall of the three-way pipe (4), and the support member (9) is composed of a bearing seat (91), a bearing (92) and a connecting plate (93). The rod portion of the three-way pipe (4) is rotatably installed in the bearing (92).

7. A reaction kettle for easy discharge of materials according to claim 6, characterized in that: The two ends of the connecting plate (93) are respectively connected to the inner wall of the three-way pipe (4) and the outer side surface of the bearing seat (91).

8. A reaction kettle for easy discharge of materials according to claim 6, characterized in that: The connecting plate (93) is a flat plate structure and is circumferentially arranged around the axis of the bearing (92).