Reaction baffle

By setting a detachable baffle structure inside the chemical reaction chamber, the problem of reactants splashing during the chemical reaction process is solved, the effect of reducing splash hazards and ensuring safety is achieved, and it is adapted to a variety of reaction environments.

CN222586594UActive Publication Date: 2025-03-11HEYA PHARM TECH (WUHAN) CO LTD
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Patent Information

Application Number
CN202421332200.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-11
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In chemical production, splashing of reactants during chemical reactions is a common and cannot be ignored issue, which may lead to reactants loss and safety threats.

Method used

A reaction baffle is designed, including a removable baffle structure, and the flexible adjustment and rapid removal of the baffle are achieved by providing a first baffle and a second baffle inside the reaction chamber, and using the cooperation of the locking assembly and return spring.

Benefits of technology

It effectively reduces the potential harm of reactant splash to equipment and operators, reduces the risk of operators being damaged by splashes, ensures personnel safety, and the baffle has excellent corrosion resistance and high temperature resistance, adapts to various complex reaction environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reaction baffle plate which comprises a reaction chamber, a baffle plate is arranged in the reaction chamber, the baffle plate comprises a first baffle plate and a second baffle plate, and the baffle plate is detachably arranged in the reaction chamber, so that the reaction baffle plate can be flexibly placed in the reaction chamber according to actual requirements; by means of the design, potential hazards of splashing of reactants to equipment and operators can be reduced, the risk that the operators are injured by the splashing objects is reduced, the safety of the operators is guaranteed, the baffles have excellent corrosion resistance and high temperature resistance so as to adapt to various complex reaction environments, and meanwhile after the reaction is finished, the baffles are prevented from falling off. The baffle plates can be rapidly detached for cleaning and disinfection for use next time, and in addition, through the cooperative use of the first baffle plate, the second baffle plate, the slot and the locking assembly, the coverage area of the baffle plates can be flexibly adjusted, so that the device can be suitable for reaction chambers of various sizes, and the use flexibility of the baffle plates can be further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, in particular to a reaction baffle. Background Art

[0002] In the chemical production process, a reaction chamber is usually used to synthesize substances. The reaction chamber is generally a metal container. A feed port and a discharge port connected to the interior of the metal kettle are respectively provided on the top and bottom of the metal kettle. When using the reaction chamber to perform substance synthesis operations, the feed port is first opened, and then two or more reactants are poured into the feed port. The different reactants are synthesized by mechanical stirring, and then the target product is obtained after a long period of reaction.

[0003] In the process of chemical reaction, the splash of reactants is a common problem that cannot be ignored. The splash of reactants may not only lead to the loss of reactants, but also pose a safety threat to the reaction equipment and operators. Therefore, we need to propose a reaction baffle. Utility Model Content

[0004] The utility model aims to provide a reaction baffle, aiming to solve the problem in the prior art that splashing of reactants is a common and non-negligible problem in the chemical reaction process, which may not only lead to loss of reactants but also pose a safety threat to reaction equipment and operators.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A reaction baffle comprises a reaction chamber, wherein a baffle is arranged inside the reaction chamber, wherein the baffle comprises a first baffle and a second baffle, wherein a slot corresponding to the second baffle is opened on a side wall of one side of the first baffle, the second baffle is plugged into the inside of the slot, and a locking assembly for positioning the second baffle is arranged on the top of the first baffle.

[0007] Preferably, the locking assembly includes three groups of positioning sleeves, and the three groups of positioning sleeves are fixedly installed on the top of the first baffle plate. Positioning rods are slidably inserted into the interiors of the three groups of positioning sleeves respectively, and the bottom ends of the three groups of positioning rods pass through the first baffle plate and are inserted into the interior of the second baffle plate. The top ends of the three groups of positioning rods are fixedly connected with pull plates.

[0008] Preferably, three groups of return springs are also included, the top ends of the three groups of return springs are fixedly connected to the bottom of the pull plate, the bottom ends of the three groups of return springs are respectively fixedly connected to the tops of the three groups of positioning sleeves, and the three groups of return springs are respectively movably mounted on the outer walls of the three groups of positioning rods.

[0009] Preferably, a plurality of groups of blind holes corresponding to the three groups of positioning rods are formed on the top of the second baffle, and the three groups of positioning rods are inserted into the blind holes at corresponding positions.

[0010] Preferably, a high temperature resistant coating is provided on the outer wall of the baffle, and a corrosion resistant coating is provided on one side of the high temperature resistant coating.

[0011] Preferably, supporting blocks are fixedly connected to inner walls on both sides of the reaction chamber, respectively, and the bottom of the first baffle abuts against the tops of the two groups of supporting blocks.

[0012] Preferably, the bottoms of the first baffle plate and the second baffle plate are fixedly connected with fixing rods, and the inner walls on both sides of the reaction chamber are respectively fixedly connected with fixing blocks, and the tops of the two groups of fixing blocks are provided with sockets corresponding to the fixing rods, and the bottom ends of the two groups of fixing rods are respectively inserted into the inside of the two groups of sockets.

[0013] Preferably, it further comprises a lifting handle, wherein the lifting handle is fixedly mounted on one side of the upper surface of the second baffle.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model has a baffle which is detachably provided inside the reaction chamber, and can be flexibly placed inside the reaction chamber according to actual needs. This design helps to reduce the potential harm of splashing of reactants to equipment and operators, reduces the risk of operators being injured by splashing objects, and ensures personnel safety. The baffle also has excellent corrosion resistance and high temperature resistance to adapt to various complex reaction environments. At the same time, when the reaction is completed, the baffle can be quickly removed for cleaning and disinfection for next use. In addition, through the coordinated use of the first baffle, the second baffle, the slot and the locking assembly, the coverage area of ​​the baffle can be flexibly adjusted, so that it can be applicable to reaction chambers of various sizes, which is conducive to further improving the flexibility of the baffle. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the baffle, the bearing block and the fixing block of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the first baffle plate, the second baffle plate and the slot of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the locking assembly of the utility model;

[0020] Figure 5It is a schematic diagram of the structure of the baffle, high temperature resistant coating and corrosion resistant coating of the utility model.

[0021] In the figure: 1. reaction chamber; 2. baffle; 201. first baffle; 202. second baffle; 203. slot; 3. locking assembly; 301. positioning sleeve; 302. positioning rod; 303. pull plate; 4. reset spring; 5. blind hole; 6. high temperature resistant coating; 7. corrosion resistant coating; 8. bearing block; 9. fixing block; 10. fixing rod; 11. socket; 12. lifting handle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 , the utility model provides a technical solution:

[0024] A reaction baffle, comprising a reaction chamber 1, wherein a baffle 2 is arranged inside the reaction chamber 1, wherein the baffle 2 comprises a first baffle 201 and a second baffle 202, wherein a slot 203 corresponding to the second baffle 202 is provided on one side wall of the first baffle 201, wherein the second baffle 202 is plugged into the slot 203, and a locking assembly 3 for positioning the second baffle 202 is arranged on the top of the first baffle 201. The utility model provides a baffle 2 detachably inside the reaction chamber 1, which can be flexibly placed inside the reaction chamber 1 according to actual needs. This design helps to reduce the potential harm of splashing of reactants to equipment and operators, reduces the risk of operators being injured by splashing, and ensures personnel safety. In addition, by adopting a modular design of the baffle 2, the coverage area of ​​the baffle 2 can be flexibly adjusted, thereby being applicable to reaction chambers of various sizes, which is conducive to further improving the flexibility of the baffle.

[0025] The locking assembly 3 includes three sets of positioning sleeves 301, which are fixedly installed on the top of the first baffle 201, and the three sets of positioning sleeves 301 are respectively slidably inserted with positioning rods 302 inside, and the bottom ends of the three sets of positioning rods 302 pass through the first baffle 201 and are inserted into the inside of the second baffle 202, and the top ends of the three sets of positioning rods 302 are fixedly connected with pull plates 303;

[0026] It also includes three groups of return springs 4, the top ends of the three groups of return springs 4 are fixedly connected to the bottom of the pull plate 303, the bottom ends of the three groups of return springs 4 are respectively fixedly connected to the tops of the three groups of positioning sleeves 301, and the three groups of return springs 4 are respectively movably sleeved on the outer walls of the three groups of positioning rods 302;

[0027] The top of the second baffle 202 is provided with a plurality of blind holes 5 corresponding to the three groups of positioning rods 302, and the three groups of positioning rods 302 are inserted into the blind holes 5 at corresponding positions;

[0028] Specifically, the staff first plugs the second baffle 202 into the slot 203, and then lifts the pull plate 303 upwards. The reset spring 4 is in a stretched state. The staff can plug the second baffle 202 into a suitable position according to the size of the reaction chamber inside the reaction chamber 1, and align the bottom ends of the three groups of positioning rods 302 with the blind holes 5 at the corresponding positions. At this time, the pull plate 303 is released, and the positioning rods 302 are plugged into the blind holes 5 by the return force of the reset spring 4, so as to achieve the effect of locking and positioning the second baffle 202, so as to facilitate the flexible adjustment of the coverage area of ​​the baffle 2, so as to be applicable to reaction chambers 1 of various sizes, which is conducive to further improving the flexibility of the use of the baffle 2;

[0029] A high temperature resistant coating 6 is provided on the outer wall of the baffle 2. Common materials for the high temperature resistant coating 6 include ceramic coating and metal coating. Ceramic coating, such as aluminum oxide, silicon carbide and silicon nitride, can keep the surface of the material smooth in an extremely high temperature environment to prevent surface oxidation and corrosion. Metal coating is mainly based on metal or metal alloy, such as zinc, aluminum, nickel, chromium and cobalt, which can provide corrosion resistance and heat resistance in different high temperature ranges.

[0030] A corrosion-resistant coating 7 is provided on one side of the high-temperature resistant coating 6. For the corrosion-resistant coating 7, commonly used materials include organic polymers, epoxy resins, phenolic resins, polytetrafluoroethylene, etc. These materials can effectively resist chemical corrosion, especially in acidic, alkaline or salt water environments. Among them, polytetrafluoroethylene (PTFE) is widely used in various corrosive environments due to its excellent chemical stability and corrosion resistance;

[0031] It should be noted that the main function of the corrosion-resistant coating 7 is to prevent the corrosive medium from eroding the baffle 2 and protect the baffle 2 from chemical corrosion. This coating is very effective in preventing degradation caused by oxidation, moisture, contact with chemicals, etc., and provides additional protection for metal parts to prevent corrosive materials from contacting compounds. The high-temperature resistant coating 6 has excellent high-temperature resistance and can withstand high-temperature oxidation to protect the baffle 2 from damage in a high-temperature environment. This coating is not only resistant to high temperatures, but also has properties such as heat shock resistance and wear resistance, which can improve the performance of the baffle 2 and extend its service life.

[0032] If the baffle 2 is mainly faced with the challenge of a corrosive environment, the corrosion-resistant coating should be placed on the outside to directly face the corrosive medium and provide the first line of defense; if the baffle 2 is mainly working in a high-temperature environment, the high-temperature resistant coating should be placed on the outside to withstand the high temperature and maintain its integrity;

[0033] In summary, whether the corrosion-resistant coating 7 or the high-temperature-resistant coating 6 is located on the outside mainly depends on the specific working environment and requirements faced by the baffle 2. In practical applications, it can be selected and adjusted according to the specific situation to achieve the best protection effect;

[0034] The inner walls on both sides of the reaction chamber 1 are respectively fixedly connected with the bearing blocks 8, and the bottom of the first baffle 201 abuts against the tops of the two groups of bearing blocks 8;

[0035] The bottoms of the first baffle 201 and the second baffle 202 are fixedly connected with fixing rods 10, and the inner walls on both sides of the reaction chamber 1 are fixedly connected with fixing blocks 9, and the tops of the two groups of fixing blocks 9 are provided with plug holes 11 corresponding to the fixing rods 10, and the bottom ends of the two groups of fixing rods 10 are respectively inserted into the insides of the two groups of plug holes 11;

[0036] It also includes a lifting handle 12, which is fixedly mounted on one side of the upper surface of the second baffle 202;

[0037] In actual operation, the staff can first adjust the coverage area of ​​the baffle 2 to an appropriate range according to the size of the reaction chamber inside the reaction chamber 1, hold the lifting handle 12, insert the fixing rod 10 into the inside of the socket 11, and ensure that the bottom of the first baffle 201 abuts against the top of the two groups of supporting blocks 8. It should be noted that the installation height of the fixing block 9 located at the bottom of the second baffle 202 is slightly higher than the other fixing block 9, so as to ensure that the bottom of the second baffle 202 abuts against the top of the fixing block 9 located below it, thereby improving the stability of the first baffle 201 and the second baffle 202.

[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reaction baffle, characterized in that: include: A baffle (2), the baffle (2) being arranged inside the reaction chamber (1), the baffle (2) comprising a first baffle (201) and a second baffle (202); A slot (203) corresponding to the second baffle (202) is provided on one side wall of the first baffle (201); the second baffle (202) is plugged into the slot (203); and a locking assembly (3) for positioning the second baffle (202) is provided on the top of the first baffle (201).

2. A reaction baffle according to claim 1, characterized in that: The locking assembly (3) comprises three groups of positioning sleeves (301), the three groups of positioning sleeves (301) are fixedly mounted on the top of the first baffle (201), positioning rods (302) are slidably inserted into the interior of the three groups of positioning sleeves (301), the bottom ends of the three groups of positioning rods (302) pass through the first baffle (201) and are inserted into the interior of the second baffle (202), and the top ends of the three groups of positioning rods (302) are fixedly connected with pull plates (303).

3. A reaction baffle according to claim 2, characterized in that: It also includes three groups of return springs (4), the top ends of the three groups of return springs (4) are fixedly connected to the bottom of the pull plate (303), the bottom ends of the three groups of return springs (4) are respectively fixedly connected to the tops of the three groups of positioning sleeves (301), and the three groups of return springs (4) are respectively movably sleeved on the outer walls of the three groups of positioning rods (302).

4. A reaction baffle according to claim 3, characterized in that: A plurality of groups of blind holes (5) corresponding to the three groups of positioning rods (302) are provided on the top of the second baffle plate (202), and the three groups of positioning rods (302) are inserted into the blind holes (5) at corresponding positions.

5. A reaction baffle according to claim 1, characterized in that: A high temperature resistant coating (6) is provided on the outer wall of the baffle (2), and a corrosion resistant coating (7) is provided on one side of the high temperature resistant coating (6).

6. A reaction baffle according to claim 1, characterized in that: The inner walls on both sides of the reaction chamber (1) are respectively fixedly connected with bearing blocks (8), and the bottom of the first baffle (201) abuts against the tops of the two groups of bearing blocks (8).

7. A reaction baffle according to claim 1, characterized in that: The bottoms of the first baffle plate (201) and the second baffle plate (202) are fixedly connected to fixing rods (10), and the inner walls on both sides of the reaction chamber (1) are respectively fixedly connected to fixing blocks (9), and the tops of the two groups of fixing blocks (9) are respectively provided with plug holes (11) corresponding to the fixing rods (10), and the bottom ends of the two groups of fixing rods (10) are respectively plugged into the inside of the two groups of plug holes (11).

8. A reaction baffle according to claim 1, characterized in that: It also includes a lifting handle (12), wherein the lifting handle (12) is fixedly mounted on one side of the upper surface of the second baffle (202).