Impurity removal device
By designing a decompression device including a mixing barrel, a vibration assembly and a number of magnetic components, the problem of poor removal of magnetic metal impurities in glass fiber raw materials is solved, and a more efficient adsorption effect of magnetic impurities is achieved, and the quality of the drawing of glass fibers is improved.
Patent Information
- Application Number
- CN202420570091.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-22
AI Technical Summary
In the prior art, the removal effect of magnetic metal impurities in glass fiber raw materials is poor, resulting in an increase in the breaking of glass fibers during the wire drawing process and a decrease in the starting rate.
A decompression device is designed, including a mixing barrel, a vibration assembly and a plurality of magnetic components. The magnetic components are stacked in turn, and both ends of each magnetic component can adsorb magnetic impurities. Combined with the vibration of the vibrating component, the adsorption effect of the magnetic impurities is enhanced.
Through the sequential stacking of multiple magnetic components and the vibration of the vibrating components, the adsorption effect of magnetic impurities is greatly improved, the magnetic metal impurity removal effect in the glass fiber raw material is improved, the broken end of the glass fiber during the wire drawing process is reduced, and the starting rate is improved.
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Figure CN222586869U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass fibers, in particular to a debris removal device. Background Art
[0002] In the glass fiber industry, when magnetic metal impurities such as Fe and Ni are mixed into glass ore powder or glass chemical powder, the actual use of the above powder has had an adverse effect on the production melting and drawing process. The magnetic metal impurities will cause an increase in glass fiber breakage during the drawing process, directly leading to a serious reduction in the operating rate.
[0003] In response to the above problem, the related technology has a solution of using an iron remover in which a magnetic bar is provided. The magnetic metal impurities in the powder are adsorbed on the magnetic bar through the magnetic force of the magnetic bar. However, the magnetic field strength at both ends of the magnetic bar is relatively large, while the magnetic field strength in the middle part of the magnetic bar is relatively weak. As a result, most of the magnetic metal impurities are distributed at both ends of the magnetic bar. The magnetic metal impurities accumulate at both ends of the magnetic bar, resulting in uneven distribution of the magnetic metal impurities on the magnetic bar, thereby affecting the removal effect of the magnetic metal impurities. Utility Model Content
[0004] The main purpose of the utility model is to provide an impurity removal device to solve the problem of poor removal effect of magnetic metal impurities in glass fiber raw materials in the prior art.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, there is provided an impurity removal device, which is characterized in that it includes: a mixing barrel for containing raw materials; a vibration component, the mixing barrel is connected to the vibration component to drive the mixing barrel to vibrate through the vibration of the vibration component; a plurality of magnetic components, the plurality of magnetic components are stacked in sequence, and the plurality of magnetic components are all used to absorb magnetic impurities in the raw materials.
[0006] Furthermore, the mixing barrel comprises: a barrel body having a containing space for containing raw materials; a barrel cover, the barrel body having an outlet, the barrel cover is detachably connected to the outlet, and at least one magnetic component among the multiple magnetic components is connected to the barrel cover.
[0007] Furthermore, the barrel cover has a connecting groove, which is sleeved on the outlet portion, and a mounting groove is arranged on the bottom wall of the connecting groove, and at least one magnetic component is arranged in the mounting groove.
[0008] Furthermore, a plurality of magnetic components are stacked in sequence along the height direction of the mixing barrel.
[0009] Furthermore, two outermost magnetic components among the plurality of magnetic components are respectively connected to two ends of the mixing barrel in the height direction.
[0010] Furthermore, the plurality of magnetic components are all cylindrical structures.
[0011] Furthermore, the impurity removal device also includes: a separation sleeve, which is arranged on the multiple magnetic components.
[0012] Furthermore, the vibration assembly includes: a vibrator, a vibration connecting frame, including a sleeve portion and a connecting rod connected to each other, the connecting rod is connected to the vibrator, and the sleeve portion is sleeved on the mixing barrel.
[0013] Furthermore, the sleeve part includes: a sleeve ring, which is sleeved on the mixing barrel; a mounting rod, which is connected to the sleeve ring and is passed through the connecting rod; a fixing knob, which is sleeved on the mounting rod and is located at the end of the mounting rod away from the mixing barrel, and the fixing knob is threadedly connected to the mounting rod.
[0014] Further, there are multiple sleeve parts, and the multiple sleeve parts are arranged at intervals along the height direction of the mixing barrel; and / or, the sleeve part includes a sleeve component, and the sleeve component extends along the height direction of the mixing barrel.
[0015] Applying the technical solution of the utility model, the utility model provides an impurity removal device, including: a mixing barrel for containing raw materials; a vibration component, the mixing barrel is connected to the vibration component, so that the vibration of the vibration component drives the mixing barrel to vibrate; a plurality of magnetic components, the plurality of magnetic components are stacked in sequence, and the plurality of magnetic components are used to absorb magnetic impurities in the raw materials. Through the sequential stacking of the plurality of magnetic components, both ends of each magnetic component can absorb magnetic impurities, so that the magnetic impurities can be distributed in sequence between two adjacent magnetic components along the distribution direction of the plurality of magnetic components, and combined with the vibration of the vibration component, the adsorption effect of the magnetic impurities is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 The overall structural schematic diagram of the impurity removal device according to the embodiment of the utility model is shown;
[0018] Figure 2 An exploded view of a mixing barrel and a plurality of magnetic components according to an embodiment of the impurity removal device of the utility model is shown;
[0019] Figure 3 An exploded view of multiple magnetic components of an impurity removing device according to an embodiment of the utility model is shown.
[0020] The above drawings include the following reference numerals:
[0021] 1. Mixing barrel; 10. Barrel body; 11. Barrel cover; 110. Connecting groove; 111. Mounting groove;
[0022] 2. Vibration assembly; 3. Magnetic component; 4. Separation sleeve; 20. Vibrator; 21. Vibration connecting frame; 210. Socket part; 211. Connecting rod; 2101. Socket ring; 2102. Mounting rod; 2103. Fixing knob; 5. Cover plate. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] Please refer to Figures 1 to 3 The utility model provides an impurity removal device, including: a mixing barrel 1, used to contain raw materials; a vibration component 2, the mixing barrel 1 is connected to the vibration component 2, so that the vibration of the vibration component 2 drives the mixing barrel 1 to vibrate; a plurality of magnetic components 3, the plurality of magnetic components 3 are stacked in sequence, and the plurality of magnetic components 3 are used to absorb magnetic impurities in the raw materials. Through the sequential stacking of the plurality of magnetic components 3, both ends of each magnetic component 3 can absorb magnetic impurities, so that the magnetic impurities can be distributed in sequence between two adjacent magnetic components 3 along the distribution direction of the plurality of magnetic components 3, and combined with the vibration of the vibration component 2, the adsorption effect of the magnetic impurities is greatly improved.
[0025] In the present application, multiple magnetic components 3 are stacked in sequence to indicate that a magnetic bar is divided into multiple interconnected magnetic segments, and the multiple magnetic segments are arranged in sequence along the length direction of the magnetic bar, and the end faces at both ends of each magnetic segment have the strongest magnetism, so that the magnetic impurities can be evenly distributed along the length direction of the magnetic bar. In this way, compared with the solution of setting up a complete magnetic bar, setting up multiple magnetic segments can make the distribution of magnetic impurities more uniform, and the magnetic force is stronger, and the adsorption effect is better.
[0026] Specifically, the mixing barrel 1 includes: a barrel body 10, which has a accommodating space for accommodating raw materials; a barrel cover 11, the barrel body 10 has an outlet portion, and the barrel cover 11 is detachably connected to the outlet portion, so that it is convenient to take out the multiple magnetic components 3 to weigh the magnetic impurities adsorbed on the multiple magnetic components 3, and at least one magnetic component 3 among the multiple magnetic components 3 is connected to the barrel cover 11, so that it is convenient to install the multiple magnetic components 3.
[0027] In order to realize the installation of multiple magnetic components 3, in the present application, the barrel cover 11 has a connecting groove 110, the connecting groove 110 is sleeved on the outlet portion, and a mounting groove 111 is provided on the bottom wall of the connecting groove 110, and at least one magnetic component 3 is arranged in the mounting groove 111. Through the arrangement of the mounting groove 111, the mounting structure of the magnetic component 3 is stable and reliable.
[0028] In the first embodiment of the present application, a plurality of magnetic components 3 are stacked in sequence along the height direction of the mixing barrel 1, so that the plurality of magnetic components 3 can adsorb magnetic impurities in the raw materials at different heights of the mixing barrel 1, further improving the adsorption effect.
[0029] Optionally, in the second embodiment of the present application, a plurality of magnetic components 3 are stacked in sequence along the radial direction of the mixing barrel 1 .
[0030] Optionally, in a third embodiment of the present application, the multiple magnetic components 3 are divided into multiple adsorption groups, each adsorption group includes multiple magnetic components 3, the multiple magnetic components 3 of each adsorption group are stacked in sequence along the radial direction, and the multiple adsorption groups are spaced apart along the height direction of the mixing barrel.
[0031] In a preferred embodiment of the present application, the two outermost magnetic components 3 among the plurality of magnetic components 3 are respectively connected to both ends in the height direction of the mixing barrel 1. Through the above arrangement, when the mixing barrel 1 is full of raw materials, the magnetic impurities in the raw materials in the mixing barrel can be adsorbed to the maximum extent, further improving the adsorption effect.
[0032] In the embodiment of the present application, the plurality of magnetic components 3 are all cylindrical structures, so that the arc-shaped surface can carry as much magnetic impurities as possible, thereby ensuring the adsorption effect of the plurality of magnetic components 3 .
[0033] In an embodiment of the present application, the impurity removal device further includes: a separation sleeve 4, which is sleeved on the plurality of magnetic components 3. Through the setting of the separation sleeve 4, when it is necessary to adsorb magnetic impurities, the separation sleeve 4 is sleeved on the magnetic component 3, so that the magnetic impurities are adsorbed on the outer surface of the separation sleeve, and when it is necessary to weigh the magnetic impurities adsorbed on the outer surface of the separation sleeve, the separation sleeve 4 is separated from the plurality of magnetic components 3, and at this time, the magnetic impurities on the separation sleeve 4 fall off naturally, so that the sampling of the magnetic impurities is convenient.
[0034] Optionally, the partition sleeve 4 is made of a plastic film.
[0035] Optionally, the mixing barrel 1 is made of plastic material or glass material.
[0036] In order to achieve the connection between the vibration component 2 and the mixing barrel, the vibration component 2 includes: a vibrator 20 and a vibration connecting frame 21, the vibration connecting frame 21 includes a sleeve portion 210 and a connecting rod 211 that are connected to each other, the connecting rod 211 is connected to the vibrator 20, and the sleeve portion 210 is sleeved on the mixing barrel 1.
[0037] Specifically, the sleeve portion 210 includes: a sleeve ring 2101, which is sleeved on the mixing barrel 1; a mounting rod 2102, which is connected to the sleeve ring 2101, and the mounting rod 2102 is inserted into the connecting rod 211; a fixing knob 2103, which is sleeved on the mounting rod 2102 and located at the end of the mounting rod 2102 away from the mixing barrel 1, and the fixing knob 2103 is threadedly connected to the mounting rod 2102. The setting of the fixing knob 2103 and the sleeve ring 2101 facilitates the connection between the mixing barrel and the vibration connecting frame 21.
[0038] In an embodiment of the present application, there are multiple sleeve parts 210, and the multiple sleeve parts 210 are arranged at intervals along the height direction of the mixing barrel 1, so that the stability of the installation of the mixing barrel can be ensured; and / or, the sleeve part 210 includes a sleeve part, and the sleeve part extends along the height direction of the mixing barrel 1, so that the stability of the installation of the mixing barrel can be ensured.
[0039] In an embodiment of the present application, the impurity removal device also includes a cover plate 5, and the cover plate 5 and the opening portion are respectively located at both ends of the barrel body 10 of the mixing barrel 1 in the height direction. The cover plate 5 is spaced apart from the barrel body. The setting of the cover plate 5 can prevent the barrel body 10 from falling out, thereby ensuring the stability of the installation of the mixing barrel 1.
[0040] Specifically, the cover plate 5 is detachably connected to the connecting rod 211 through a connecting rod and a cover plate fixing knob.
[0041] Specifically, along the distribution direction from the barrel body 10 to the barrel cover 11, at least part of the flow cross section of the barrel body 10 gradually decreases, so that the barrel body 10 can be prevented from falling out due to gravity, ensuring reliable installation of the mixing barrel 1.
[0042] The testing process of the impurity removal device of the utility model is as follows:
[0043] (1) Weigh a certain amount of powder to be tested (raw material), the initial mass is recorded as m, and the powder to be tested is placed in a mixing tank 1;
[0044] (2) A plurality of magnetic component outer covers are provided with a separation sleeve 4;
[0045] (3) installing a plurality of magnetic components provided with the separation sleeve 4 on the barrel cover 11, and the barrel cover 11 is fixedly connected to the barrel body 10;
[0046] (4) Place the mixing barrel 1 upside down in the sleeve ring, cover it with the cover plate 5, and adjust the cover plate fixing knob to fix the cover plate 5;
[0047] (5) Turn on the vibrator to vibrate the powder to be tested in the mixing tank 1 for several minutes;
[0048] (4) After the sieve is vibrated, turn the cover plate fixing knob to open the cover plate 5; take out the mixing barrel 1;
[0049] (5) Open the barrel cover 11 and take out the multiple magnetic components with plastic films (separation sleeves);
[0050] (6) Remove the plastic films on the multiple magnetic components and allow the adsorbed magnetic impurities to fall onto the weighing paper. The weight is recorded as m1.
[0051] (7) Repeat steps 2-6 n times (the cumulative number of times is recorded as m) n ) until the previous n-1 impurities account for more than 90% of the total impurity content, the impurity removal operation is terminated.
[0052] (8) Calculate the magnetic impurity content;
[0053] The magnetic impurity content is expressed by the percentage of magnetic impurities and sample mass. The formula is as follows:
[0054] W=(m1+m2+……+m n )÷m*100%
[0055] In the above formula: W is the content of magnetic impurities; m is the initial mass of the sample, g; m n —The quality of impurity removal for the nth time.
[0056] From the above description, it can be seen that the above embodiments of the utility model achieve the following technical effects:
[0057] The utility model provides an impurity removal device, comprising: a mixing barrel 1, used to contain raw materials; a vibration component 2, the mixing barrel 1 is connected to the vibration component 2, so that the mixing barrel 1 is driven to vibrate through the vibration of the vibration component 2; a plurality of magnetic components 3, the plurality of magnetic components 3 are stacked in sequence, and the plurality of magnetic components 3 are used to absorb magnetic impurities in the raw materials. Through the sequential stacking of the plurality of magnetic components 3, both ends of each magnetic component 3 can absorb magnetic impurities, so that the magnetic impurities can be distributed in sequence between two adjacent magnetic components 3 along the distribution direction of the plurality of magnetic components 3, and combined with the vibration of the vibration component 2, the adsorption effect of the magnetic impurities is greatly improved.
[0058] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A de-impurity device, characterized in that: include: A mixing barrel (1) for containing raw materials; A vibration component (2), the mixing barrel (1) being connected to the vibration component (2) so that the vibration of the vibration component (2) drives the mixing barrel (1) to vibrate; A plurality of magnetic components (3) are stacked in sequence, and the plurality of magnetic components (3) are all used to absorb magnetic impurities in the raw material.
2. The impurity removal device according to claim 1, characterized in that: The mixing barrel (1) comprises: A barrel body (10) having a containing space, wherein the containing space is used to contain the raw material; The barrel cover (11) is provided with an outlet portion, the barrel cover (11) is detachably connected to the outlet portion, and at least one of the plurality of magnetic components (3) is connected to the barrel cover (11).
3. The impurity removal device according to claim 2, characterized in that: The barrel cover (11) has a connecting groove (110), the connecting groove (110) is sleeved on the outlet portion, a mounting groove (111) is provided on the bottom wall of the connecting groove (110), and at least one magnetic component (3) is arranged in the mounting groove (111).
4. The impurity removal device according to claim 1, characterized in that: The plurality of magnetic components (3) are stacked in sequence along the height direction of the mixing barrel (1).
5. The impurity removal device according to claim 4, characterized in that: The two outermost magnetic components (3) among the plurality of magnetic components (3) are respectively connected to both ends of the mixing barrel (1) in the height direction.
6. The impurity removal device according to claim 1, characterized in that: The plurality of magnetic components (3) are all cylindrical structures.
7. The impurity removal device according to any one of claims 1 to 6, characterized in that: The impurity removal device also includes: A separation sleeve (4), wherein the separation sleeve (4) is sleeved on the plurality of magnetic components (3).
8. The impurity removal device according to any one of claims 1 to 6, characterized in that: The vibration component (2) comprises: Vibrator (20), The vibration connecting frame (21) comprises a sleeve portion (210) and a connecting rod (211) which are connected to each other, wherein the connecting rod (211) is connected to the vibrator (20), and the sleeve portion (210) is sleeved on the mixing barrel (1).
9. The impurity removal device according to claim 8, characterized in that: The sleeve portion (210) comprises: A sleeve ring (2101) sleeved on the mixing barrel (1); A mounting rod (2102), wherein the mounting rod (2102) and the sleeve ring (2101) are connected to each other, and the mounting rod (2102) is inserted into the connecting rod (211); A fixing knob (2103), wherein the fixing knob (2103) is sleeved on the mounting rod (2102) and is located at an end of the mounting rod (2102) away from the mixing barrel (1), and the fixing knob (2103) is threadedly connected to the mounting rod (2102).
10. The impurity removal device according to claim 8, characterized in that: There are a plurality of the sleeve portions (210), and the plurality of the sleeve portions (210) are arranged at intervals along the height direction of the mixing barrel (1); and / or the sleeve portion (210) comprises a sleeve component, and the sleeve component extends along the height direction of the mixing barrel (1).