Polishing device for transmission gear machining
By designing a grinding device for transmission gear processing including a grinding mechanism and a rotating mechanism, the problem of low gear grinding efficiency and inability to polish both sides at the same time in the prior art is solved, automatic rotation and grinding on both sides is realized, and grinding efficiency is significantly improved.
Patent Information
- Application Number
- CN202421298856.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing gear processing grinding device is inefficient when grinding gears, and cannot polish both sides at the same time. It also requires manual flipping of gears, which affects efficiency.
A grinding device for processing transmission gears is designed, including a grinding mechanism and a rotating mechanism. The grinding mechanism can fix the gears and achieve grinding of the gears on both sides by fixing the assembly and grinding the grinding components. The rotating mechanism drives the placement frame and load-bearing frame to rotate through the worm gear and servo motor, realizing automatic rotation of the gear and grinding on both sides.
It improves the efficiency of gear polishing, can fix and polish two gears at the same time, and automatically rotates to drive the grinding on both sides, significantly reducing the time and energy of manual operation.
Smart Images

Figure CN222588297U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear processing, in particular to a grinding device for processing transmission gears. Background Art
[0002] Gears are mechanical parts with teeth that can mesh with each other. They are widely used in mechanical transmission and the entire mechanical field. The basic function of gears is to transmit power and motion, and to change the speed and direction. When processing gears, it is necessary to grind the embryonic disc initially. However, the existing gear grinding device can only grind one gear separately, and after grinding the gear, the polished gear needs to be removed, and then the unpolished gear needs to be installed. The grinding component cannot work when disassembling and installing the gear, which prolongs the gear processing time and reduces the gear processing rate. In addition, only one side of the gear can be polished, which is inefficient.
[0003] According to a description of a gear processing grinding device published on the patent website (authorization announcement number: CN 213888512U), the gear processing grinding device includes a "base, a motor, a turntable", etc., to grind the gear.
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] The grinding device for gear processing includes a base, a motor, a turntable, etc., to grind the gears. However, when this device is grinding the gears, the gears need to be removed after grinding. Only one gear can be grinded at a time, which is inefficient. At the same time, only one side of the gear can be grinded. When the other side of the gear needs to be grinded, the staff needs to manually flip the gear, which affects the grinding efficiency. Therefore, the device needs to be improved. Utility Model Content
[0006] The purpose of the utility model is to provide a grinding device for transmission gear processing to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grinding device for transmission gear processing, comprising a grinding device body, a grinding mechanism is arranged on the top of the grinding device body, and a rotating mechanism is arranged on the bottom of the grinding mechanism;
[0008] The grinding mechanism comprises a fixing assembly and a grinding assembly, wherein the fixing assembly is arranged on the top of the grinding device body, and the grinding assembly is arranged on the top of the fixing assembly;
[0009] The fixing assembly includes an arc block, which is slidably connected to the top of the grinding device body, the top of the arc block is fixedly connected to a load-bearing frame, the right side of the load-bearing frame is fixedly connected to a base, the load-bearing frame is internally rotatably connected to a first rotating rod, the inner side of the first rotating rod is fixedly connected to a placement frame, a placement slot is provided inside the placement frame, the outer periphery of the first rotating rod is fixedly connected to a first worm gear, the front side of the first worm gear is meshed with a first worm, the bottom of the first worm gear is fixedly connected to a first servo motor, the front side of the placement frame is fixedly connected to a second servo motor, the rear side of the second servo motor is fixedly connected to a two-way threaded rod, the rear side of the two-way threaded rod is rotatably connected to the inside of the placement frame, the outer periphery of the two-way threaded rod is threadedly connected to a moving seat, the moving seat is internally slidably connected to a sliding rod, the sliding rod is fixedly connected to the inside of the placement frame, and the rear side of the moving seat is fixedly connected to a splint.
[0010] Preferably, the first worm is rotatably connected to the inside of the base, the first servo motor is fixedly connected to the bottom of the base, a circular groove is provided on the top of the grinding device body, and the arc block is slidably connected in the circular groove, so that the circular groove can limit the arc block, and the arc block can support and limit the load-bearing frame.
[0011] Preferably, two placement grooves are provided, the two placement grooves are respectively arranged inside the placement frame, and the two placement grooves are the same in size, and an anti-slip and wear-resistant pad is provided on the inner side of the clamping plate, so that the stability of the gear can be ensured when the clamping plate fixes the gear through the protective wear-resistant pad.
[0012] Preferably, the grinding assembly includes a concave frame, which is fixedly connected to the top of the grinding device body, the top of the concave frame is fixedly connected to a cylinder, the bottom of the cylinder is fixedly connected to a third servo motor, the bottom of the third servo motor is fixedly connected to a second rotating rod, and the bottom of the second rotating rod is fixedly connected to a grinding disc.
[0013] Preferably, the grinding disc is round in shape and is made of wear-resistant material, so that the service life of the grinding disc can be extended by making it of wear-resistant material.
[0014] Preferably, the rotating mechanism includes a third rotating rod, which is rotatably connected to the inside of the grinding device body, the outer periphery of the third rotating rod is connected to a second worm gear, the right side of the second worm gear is meshed with a second worm, and the front side of the second worm gear is fixedly connected to a fourth servo motor.
[0015] Preferably, the top of the third rotating rod is fixedly connected to the bottom of the load-bearing frame, and the fourth servo motor is fixedly connected to the top of the grinding device body, so that the load-bearing frame can be driven to rotate through the third rotating rod, thereby driving the placement frame to rotate.
[0016] Compared with the prior art, the utility model provides a grinding device for transmission gear processing, which has the following beneficial effects:
[0017] 1. The grinding device for transmission gear processing can fix gears of different sizes through the grinding mechanism during the grinding process, and can fix two gears in the placement frame at the same time, so that when one gear is finished grinding, the other gear can be rotated to the bottom of the grinding disc for grinding. The staff takes the polished gear out of the placement slot and puts in the unpolished gear, which improves the grinding efficiency. At the same time, under the action of the first worm and the first worm wheel, the placement frame can be driven to rotate, thereby driving the gear to rotate, and grinding can be performed on both sides of the gear with high efficiency.
[0018] 2. The grinding device for transmission gear processing can realize, through the set rotating mechanism, that when the gear is being ground, the load-bearing frame and the placement frame are driven to rotate under the action of the second worm wheel, the second worm, the fourth servo motor and the third rotating rod, thereby driving the unground gears in the placement slot to rotate to the bottom of the grinding disc to continue grinding; when the placement slot rotates, the staff can take out the ground gears and fix the unground gears in the placement slot again, thereby improving the efficiency of gear grinding; the second worm wheel meshing with the left side of the second worm is driven to rotate by the fourth servo motor, so that the second worm wheel drives the load-bearing frame fixedly connected to the top of the third rotating rod to rotate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the grinding mechanism structure;
[0022] Figure 3 It is a schematic diagram of the fixed component structure;
[0023] Figure 4 This is a schematic diagram of the inner structure of the load-bearing frame;
[0024] Figure 5 It is a schematic diagram of the internal structure of the placement box;
[0025] Figure 6 This is a schematic diagram of the polishing component structure;
[0026] Figure 7 It is a schematic diagram of the rotating mechanism structure.
[0027] In the figure: 1. grinding device body; 2. grinding mechanism; 3. rotating mechanism; 21. fixing assembly; 22. grinding assembly; 211. arc block; 212. load-bearing frame; 213. placement frame; 214. placement slot; 215. base; 216. first servo motor; 217. first worm gear; 218. first rotating rod; 219. first worm; 2191. second servo motor; 2192. two-way threaded rod; 2193. clamping plate; 2194. sliding rod; 2195. moving seat; 221. concave frame; 222. cylinder; 223. third servo motor; 224. second rotating rod; 225. grinding disc; 31. third rotating rod; 32. second worm gear; 33. second worm; 34. fourth servo motor. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] The utility model provides the following technical solutions:
[0031] Embodiment 1
[0032] See also Figure 1-7 The utility model provides a technical solution: a grinding device for transmission gear processing, comprising a grinding device body 1, a grinding mechanism 2 is arranged on the top of the grinding device body 1, a rotating mechanism 3 is arranged on the bottom of the grinding mechanism 2, the grinding mechanism 2 comprises a fixing component 21 and a grinding component 22, the fixing component 21 is arranged on the top of the grinding device body 1, and the grinding component 22 is arranged on the top of the fixing component 21;
[0033] The fixing assembly 21 includes an arc block 211, which is slidably connected to the top of the grinding device body 1, and a load-bearing frame 212 is fixedly connected to the top of the arc block 211. The right side of the load-bearing frame 212 is fixedly connected to a base 215. The load-bearing frame 212 is internally rotatably connected to a first rotating rod 218, and the inner side of the first rotating rod 218 is fixedly connected to a placement frame 213, and a placement groove 214 is provided inside the placement frame 213. The outer periphery of the first rotating rod 218 is fixedly connected to a first worm gear 217, and the front side of the first worm gear 217 is meshed with a first worm 219. The first worm gear 219 is meshed with a first worm 219. A first servo motor 216 is fixedly connected to the bottom of the rod 219, a second servo motor 2191 is fixedly connected to the front side of the placement frame 213, a bidirectional threaded rod 2192 is fixedly connected to the rear side of the second servo motor 2191, the rear side of the bidirectional threaded rod 2192 is rotatably connected to the inside of the placement frame 213, the outer periphery of the bidirectional threaded rod 2192 is threadedly connected to a moving seat 2195, the inside of the moving seat 2195 is slidably connected to a slide rod 2194, the slide rod 2194 is fixedly connected to the inside of the placement frame 213, and a splint 2193 is fixedly connected to the rear side of the moving seat 2195.
[0034] The first worm gear 219 is rotatably connected to the inside of the base 215, and the first servo motor 216 is fixedly connected to the bottom of the base 215. A circular groove is provided on the top of the grinding device body 1, and the arc block 211 is slidably connected in the circular groove, so that the circular groove can be used to limit the arc block 211, and the arc block 211 can be used to support and limit the load-bearing frame 212. Two placement grooves 214 are provided, and the two placement grooves 214 are respectively provided in the placement frame 213, and the two placement grooves 214 have the same size. A non-slip and wear-resistant pad is provided on the inner side of the splint 2193, so that the protective wear-resistant pad can be used when the splint 2193 fixes the gear to ensure the stability of the gear.
[0035] See also Figure 1-7 The utility model provides a technical solution: the grinding component 22 includes a concave frame 221, the concave frame 221 is fixedly connected to the top of the grinding device body 1, the top of the concave frame 221 is fixedly connected to a cylinder 222, the bottom of the cylinder 222 is fixedly connected to a third servo motor 223, the bottom of the third servo motor 223 is fixedly connected to a second rotating rod 224, the bottom of the second rotating rod 224 is fixedly connected to a grinding disc 225, the grinding disc 225 is round in shape, and the grinding disc 225 is made of wear-resistant material, so that the service life of the grinding disc 225 can be extended by making it of wear-resistant material.
[0036] Embodiment 2
[0037] See also Figure 1-7On the basis of the first embodiment, the rotating mechanism 3 further comprises a third rotating rod 31, the third rotating rod 31 is rotatably connected to the inside of the grinding device body 1, the outer periphery of the third rotating rod 31 is connected to a second worm wheel 32, the right side of the second worm wheel 32 is meshed with a second worm 33, the front side of the second worm 33 is fixedly connected to a fourth servo motor 34, the top of the third rotating rod 31 is fixedly connected to the bottom of the load-bearing frame 212, and the fourth servo motor 34 is fixedly connected to the top of the grinding device body 1, so that the load-bearing frame 212 can be driven to rotate through the third rotating rod 31. Thus, the placement frame 213 is driven to rotate.
[0038] During actual operation, when this device is used, first, the two gears are placed in the placement groove 214 respectively, and the middle position of the gear is in the middle position of the placement groove 214, and the upper and lower sides of the gear are outside the placement groove 214, and the second servo motor 2191 drives the moving seat 2195 connected to the outer thread of the bidirectional threaded rod 2192 to move, so that the moving seat 2195 drives the clamping plate 2193 to move, so that the inner side of the clamping plate 2193 contacts the outer periphery of the gear to fix the gear, and the moving seat 2195 will slide on the outer periphery of the slide bar 2194 when moving, and the slide bar 2194 can limit the moving seat 2195. When the fixation is completed, the third servo motor 223 is driven by the cylinder 222 to rise and fall, so that the bottom of the grinding disc 225 contacts the top of the gear, and the grinding disc 225 fixedly connected to the bottom of the second rotating rod 224 is driven to rotate by the third servo motor 223. , the top of the gear is polished by the polishing disk 225, and at the same time, the first servo motor 216 drives the first worm wheel 217 meshing on the rear side of the first worm 219 to rotate, so that the first worm wheel 217 drives the placement frame 213 fixedly connected to the inner side of the first rotating rod 218 to rotate, thereby rotating the other side of the gear to the top, and continue to polish the other side of the gear through the polishing disk 225. When one gear is polished, the second worm wheel 32 meshing on the left side of the second worm 33 is driven by the fourth servo motor 34 to rotate, so that the second worm wheel 32 drives the load-bearing frame 212 fixedly connected to the top of the third rotating rod 31 to rotate, and the load-bearing frame 212 drives the placement frame 213 to rotate, so that the other gear can be rotated to the bottom of the polishing disk 225 for polishing. At this time, the staff takes the polished gear out of the placement slot 214 and puts the unpolished gear in to fix it, thereby improving the efficiency of gear polishing.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A grinding device for transmission gear processing, comprising a grinding device body (1), characterized in that: A grinding mechanism (2) is arranged on the top of the grinding device body (1), and a rotating mechanism (3) is arranged on the bottom of the grinding mechanism (2); The grinding mechanism (2) comprises a fixing component (21) and a grinding component (22), wherein the fixing component (21) is arranged on the top of the grinding device body (1), and the grinding component (22) is arranged on the top of the fixing component (21); The fixing assembly (21) comprises an arc block (211), the arc block (211) is slidably connected to the top of the grinding device body (1), the top of the arc block (211) is fixedly connected to a load-bearing frame (212), the right side of the load-bearing frame (212) is fixedly connected to a base (215), the inside of the load-bearing frame (212) is rotatably connected to a first rotating rod (218), the inside of the first rotating rod (218) is fixedly connected to a placement frame (213), a placement groove (214) is provided inside the placement frame (213), the periphery of the first rotating rod (218) is fixedly connected to a first worm gear (217), the front side of the first worm gear (217) is meshed with a first worm (219), The bottom of the first worm gear (219) is fixedly connected to a first servo motor (216); the front side of the placement frame (213) is fixedly connected to a second servo motor (2191); the rear side of the second servo motor (2191) is fixedly connected to a bidirectional threaded rod (2192); the rear side of the bidirectional threaded rod (2192) is rotatably connected to the inside of the placement frame (213); the outer periphery of the bidirectional threaded rod (2192) is threadedly connected to a moving seat (2195); the inside of the moving seat (2195) is slidably connected to a sliding rod (2194); the sliding rod (2194) is fixedly connected to the inside of the placement frame (213); and the rear side of the moving seat (2195) is fixedly connected to a clamping plate (2193).
2. A grinding device for transmission gear processing according to claim 1, characterized in that: The first worm (219) is rotatably connected to the inside of the base (215), the first servo motor (216) is fixedly connected to the bottom of the base (215), a circular groove is provided on the top of the grinding device body (1), and the arc block (211) is slidably connected to the circular groove.
3. A grinding device for transmission gear processing according to claim 1, characterized in that: Two placement grooves (214) are provided, and the two placement grooves (214) are respectively arranged inside the placement frame (213), and the two placement grooves (214) have the same size. An anti-skid and wear-resistant pad is arranged on the inner side of the clamping plate (2193).
4. A grinding device for transmission gear processing according to claim 1, characterized in that: The grinding assembly (22) comprises a concave frame (221), wherein the concave frame (221) is fixedly connected to the top of the grinding device body (1), a cylinder (222) is fixedly connected to the top of the concave frame (221), a third servo motor (223) is fixedly connected to the bottom of the cylinder (222), a second rotating rod (224) is fixedly connected to the bottom of the third servo motor (223), and a grinding disc (225) is fixedly connected to the bottom of the second rotating rod (224).
5. A grinding device for transmission gear processing according to claim 4, characterized in that: The grinding disc (225) is round in shape and is made of a wear-resistant material.
6. A grinding device for transmission gear processing according to claim 1, characterized in that: The rotating mechanism (3) comprises a third rotating rod (31), the third rotating rod (31) is rotatably connected to the inside of the grinding device body (1), the outer periphery of the third rotating rod (31) is connected to a second worm gear (32), the right side of the second worm gear (32) is meshed with a second worm (33), and the front side of the second worm (33) is fixedly connected to a fourth servo motor (34).
7. A grinding device for transmission gear processing according to claim 6, characterized in that: The top of the third rotating rod (31) is fixedly connected to the bottom of the load-bearing frame (212), and the fourth servo motor (34) is fixedly connected to the top of the grinding device body (1).
Citation Information
Patent Citations
Polishing device for gear machining
CN213888512U