Device for assembling and disassembling sleeve of splitting machine expansion shaft
By designing a device including push-pull, sliding and lifting mechanisms, the problem of low operating efficiency and safety hazards of steel sleeve loading and unloading of the slitting machine shaft is solved, and a rapid and safe operation efficiency is achieved.
Patent Information
- Application Number
- CN202420668985.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing slitting machine has low operating efficiency and safety hazards for loading and unloading steel sleeves.
A device including a push and pull mechanism, a sliding trolley and a lifting mechanism is designed. The sliding trolley pushes and pulls the riser shaft through the push and pull mechanism. The sliding trolley sends the riser shaft to the steel sleeve position, and the lifting mechanism supports and lifts the steel sleeve to achieve fast and safe loading and unloading operations.
The efficiency of loading and unloading steel sleeves of the slitting machine shaft is improved, and the operation is simple and convenient, and it only needs one person to complete, and has a high safety factor, ensuring the safety of the operators.
Smart Images

Figure CN222588690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slitting machines, in particular to a device for loading and unloading sleeves of expansion shafts of slitting machines. Background Art
[0002] Slitting machine is a mechanical equipment that cuts wide paper, mica tape or film into multiple narrow materials. It is commonly used in papermaking machinery, wire and cable mica tape and printing and packaging machinery. At present, slitting machine is commonly used to cut aluminum coils. The aluminum coils are transported from the feed end of the slitting machine to the slitting machine. After the aluminum coils are cut by the slitting machine, they are wound and rolled at the discharge end of the slitting machine through the slitting machine expansion shaft. After the rolling work is completed, the slitting machine expansion shaft needs to be loaded and unloaded with steel cylinders in order to carry out the next rolling work. When loading and unloading the steel sleeve of the slitting machine expansion shaft in the existing technology, the expansion shaft is usually lifted by a crane, and then the steel sleeve is put on the expansion shaft or removed from the expansion shaft. This method is not only inefficient in loading and unloading the steel sleeve, but also because the weight of the expansion shaft is heavy, there are safety hazards during the lifting process, and the safety of personnel cannot be guaranteed during the lifting process. Summary of the invention
[0003] The utility model aims to solve the problems of cumbersome operation, low efficiency and potential safety hazards in the existing shaft expansion and loading and unloading of steel sleeves for slitting machines. The utility model provides a device for loading and unloading the shaft expansion and sleeves for slitting machines. The device can quickly complete the operation of loading and unloading the steel sleeves for the slitting machine. The operation is simple and convenient, which improves the efficiency of loading and unloading the steel sleeves for the slitting machine. At the same time, the safety factor of the operation of loading and unloading the steel sleeves for the shaft expansion and loading is high, which can ensure the safety of the operators.
[0004] In order to achieve the above purpose, the technical solution of the utility model is: a device for loading and unloading sleeves of a slitting machine expansion shaft, comprising a fixed base, a push-pull mechanism and a sliding trolley are arranged on the top of the fixed base from left to right, and a lifting mechanism is arranged on the right side of the sliding trolley. The push-pull mechanism is used to push and pull the slitting machine expansion shaft, the sliding trolley is used to send the expansion shaft to the position where the steel sleeve is placed, and the lifting mechanism is used to support the steel sleeve and drive the steel sleeve to do lifting and lowering movements, so as to lift the steel sleeve to a position at the same height as the expansion shaft.
[0005] The push-pull mechanism comprises a cylinder base and a pushing cylinder. A mounting seat is fixedly arranged on the top of the cylinder base. The pushing cylinder is horizontally arranged on the mounting seat. The pushing cylinder plays the role of pushing and pulling the shaft of the slitting machine.
[0006] A roller mechanism and a limit assembly are provided on the top of the sliding trolley. The roller mechanism includes a roller frame, a roller and a driving assembly. A plurality of rollers are arranged at intervals on the roller frame. The driving assembly is used to drive the rollers to rotate. The roller mechanism is used to deliver the expansion shaft into the steel sleeve.
[0007] The height of the lifting mechanism is lower than the height of the sliding trolley. The lifting mechanism includes a cylinder frame, a lifting cylinder and a supporting plate. The lifting cylinder is fixedly arranged on the cylinder frame. The end of the piston rod of the lifting cylinder is connected to the supporting plate. The cross-section of the supporting plate is a "V"-shaped structure. The supporting plate serves to place the supporting steel sleeve. The lifting cylinder is used to drive the supporting plate to perform lifting movements.
[0008] Furthermore, the push-pull mechanism also includes a cylinder support seat, and an upper seat is fixedly arranged on the top of the cylinder support seat; a pushing block is arranged at the end of the piston rod of the pushing cylinder, and the cylinder support seat and the upper seat are used to level the center height of the pushing cylinder to ensure the parallelism of the thrust of the pushing cylinder.
[0009] Furthermore, a limit baffle is fixedly arranged on the top of one end of the fixed base close to the lifting mechanism, and the limit baffle has a limit effect on the sliding trolley to prevent the sliding trolley from detaching from the fixed base.
[0010] Furthermore, the roller frame includes a bottom plate and a supporting square tube, the bottom plate is fixedly arranged on the top of the sliding trolley, two supporting square tubes are arranged at intervals on the top of the bottom plate, and a plurality of seat bearings are arranged at intervals on the top of the supporting square tube.
[0011] Furthermore, both ends of the roller are truncated cone-shaped structures, and the roller includes a roller shaft, and both ends of the roller shaft are respectively interference-fitted with the inner rings of the seat bearings on the two supporting square tubes, so as to facilitate the rotation of the roller.
[0012] Furthermore, a sprocket is provided at one end of each of the plurality of roller shafts, two sets of gear teeth are arranged at intervals on the sprocket, and a chain is sleeved on two adjacent sprockets; the driving assembly includes a reduction motor, and one end of one of the roller shafts is connected to the output shaft of the reduction motor. The reduction motor is used to drive one of the rollers to rotate, and the effect of synchronous rotation of the plurality of rollers is achieved through the action of the chain on the two adjacent sprockets.
[0013] Furthermore, the limiting assembly includes a fixed seat, a fixed plate and two limiting plates. The fixed seat is fixedly arranged on the top of one end of the sliding trolley close to the push-pull mechanism. A hinge seat is fixedly arranged on the top of the fixed seat. The lower end of the limiting plate is hinged to the hinge seat, and an ear plate is fixedly arranged on the upper end. The two ends of the fixed plate are respectively connected to the ear plates on the top of the two limiting plates. When the slitting machine expansion shaft is placed on the roller, the two limiting plates limit the slitting machine expansion shaft.
[0014] Furthermore, the two limiting plates are arranged opposite to each other, and arc-shaped grooves are formed on the inner sides of the limiting plates.
[0015] Furthermore, a plurality of guide sleeves are arranged on the oil cylinder frame, a plurality of guide rods corresponding to the guide sleeves are arranged at the bottom of the support plate, and the guide rod sliding sleeves are arranged in the guide sleeves. Through the cooperation of the guide rods and the guide sleeves, the lifting and lowering movement of the support plate is guided.
[0016] Furthermore, a limit seat is fixedly provided at one end of the support plate away from the sliding trolley, and the limit seat serves to limit the steel sleeve placed on the support plate.
[0017] Through the above technical solution, the beneficial effects of the utility model are:
[0018] The utility model discloses the ...
[0019] The rollers of the roller mechanism of the utility model are used to support the expansion shaft of the slitting machine. The sliding trolley can send the expansion shaft of the slitting machine to the position where the steel sleeve is placed. Through the cooperation of the reduction motor and the sprocket and the chain, multiple rollers can rotate synchronously to achieve the effect of sending the expansion shaft of the slitting machine into the steel sleeve.
[0020] The support plate of the lifting mechanism of the utility model is used for placing the support steel sleeve, and the lifting cylinder drives the support plate to perform lifting movement, so as to achieve the effect of lifting the steel sleeve to the same height position as the expansion shaft; through the cooperation of the guide rod and the guide sleeve, the lifting movement of the support plate is guided; the limit seat limits the steel sleeve placed on the support plate, which can prevent the steel sleeve from falling from the support plate during the process of installing the steel sleeve on the expansion shaft of the slitting machine.
[0021] The push oil cylinder of the push-pull mechanism of the utility model plays the role of expanding the shaft of the push-pull slitting machine; the oil cylinder support seat and the upper top seat are used to level the center height of the push oil cylinder to ensure the parallelism of the thrust of the push oil cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure of a device for loading and unloading sleeves of a slitting machine. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the structure of a device for loading and unloading sleeves of a slitting machine. Figure 2 ;
[0024] Figure 3 This is a schematic diagram of the structure of a device for loading and unloading sleeves of a slitting machine. Figure 3 ;
[0025] Figure 4 This is a schematic diagram of the structure of the sliding trolley of the utility model. Figure 1 ;
[0026] Figure 5 This is a schematic diagram of the structure of the sliding trolley of the utility model. Figure 2 ;
[0027] Figure 6 It is a structural schematic diagram of the limit assembly of the utility model.
[0028] The numbers in the accompanying drawings are: 1 is a fixed base, 101 is a limit baffle, 2 is a cylinder base, 3 is a mounting seat, 4 is a pushing cylinder, 5 is a pushing block, 6 is a cylinder support seat, 7 is an upper seat, 8 is a sliding trolley, 9 is a bottom plate, 10 is a supporting square tube, 11 is a seat bearing, 12 is a roller, 13 is a sprocket, 14 is a chain, 15 is a reduction motor, 16 is a fixed seat, 17 is a hinged seat, 18 is a limit plate, 19 is an arc groove, 20 is an ear plate, 21 is a fixed plate, 22 is a cylinder frame, 23 is a guide sleeve, 24 is a lifting cylinder, 25 is a guide rod, 26 is a support plate, and 27 is a limit seat. DETAILED DESCRIPTION
[0029] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0030] like Figure 1 to Figure 6 As shown, a device for loading and unloading sleeves of a slitting machine expansion shaft comprises a fixed base 1, a push-pull mechanism and a sliding trolley 8 are arranged on the top of the fixed base 1 from left to right in sequence, a lifting mechanism is arranged on the right side of the sliding trolley 8, the height of the fixed base 1 is higher than the height of the lifting mechanism, the push-pull mechanism is used to push and pull the slitting machine expansion shaft, the sliding trolley 8 is used to send the expansion shaft to the position where the steel sleeve is placed, and the lifting mechanism is used to support the steel sleeve and drive the steel sleeve to do lifting and lowering movements so as to lift the steel sleeve to a position at the same height as the expansion shaft.
[0031] The push-pull mechanism includes a cylinder base 2 and a pushing cylinder 4, wherein a mounting seat 3 is fixedly arranged on the top of the cylinder base 2, and the pushing cylinder 4 is horizontally arranged on the mounting seat 3, wherein the cylinder base 2 is fixedly installed on the top of the fixed base 1, and the pushing cylinder 4 is bolted to the mounting seat 3, and the pushing cylinder 4 is used to push and pull the slitting machine expansion shaft.
[0032] A roller mechanism and a limit assembly are provided on the top of the sliding trolley 8, and the roller mechanism includes a roller frame, a roller 12 and a driving assembly. A plurality of rollers 12 are arranged at intervals on the roller frame, and the number of rollers 12 is six. The driving assembly is used to drive the roller 12 to rotate, and the slitting machine expansion shaft is placed on the roller 12. The driving assembly drives the roller 12 to rotate, which can cause the slitting machine expansion shaft to move into the steel sleeve.
[0033] The height of the lifting mechanism is lower than the height of the sliding trolley 8. The lifting mechanism includes a cylinder frame 22, a lifting cylinder 24 and a support plate 26. The lifting cylinder 24 is fixedly arranged on the cylinder frame 22. The piston rod end of the lifting cylinder 24 is connected to the support plate 26. The lifting cylinder 24 can drive the support plate 26 to perform lifting and lowering movements. The cross-section of the support plate 26 is a "V"-shaped structure. Its purpose is to prevent the steel sleeve from sliding on the top of the support plate 26 when the steel sleeve is placed on the top of the support plate 26.
[0034] The push-pull mechanism also includes a cylinder support seat 6, which is fixedly installed on the top of the fixed base 1. An upper top seat 7 is fixedly arranged on the top of the cylinder support seat 6. The upper top seat 7 supports the pushing cylinder 4. The center height of the pushing cylinder 4 is leveled by the cylinder support seat 6 and the upper top seat 7, so as to ensure the parallel push and pull of the pushing cylinder 4; a pushing block 5 is arranged at the end of the piston rod of the pushing cylinder 4. When the pushing cylinder 4 is opened and the piston rod of the pushing cylinder 4 is extended, the slitting machine expansion shaft is sent to the steel sleeve centering state through the pushing block 5.
[0035] A limit baffle 101 is fixedly provided on the top of one end of the fixed base 1 close to the lifting mechanism. The limit baffle 101 limits the sliding trolley 8 and can prevent the sliding trolley 8 from falling off the fixed base 1.
[0036] The roller frame includes a base plate 9 and a supporting square tube 10. The base plate 9 is fixedly arranged on the top of the sliding trolley 8. Two supporting square tubes 10 are arranged at intervals on the top of the base plate 9. The supporting square tube 10 is fixedly installed on the top of the base plate 9. A plurality of bearing seats 11 are arranged at intervals on the top of the supporting square tube 10. The number of bearing seats 11 on the top of each supporting square tube 10 is six, and the bearing seats 11 are bolted to the top of the supporting square tube 10.
[0037] Both ends of the roller 12 are truncated cone-shaped structures, the middle part of the roller 12 is a cylindrical structure, the diameter of the middle part of the roller 12 is smaller than the diameter of the two ends of the roller 12, and the roller 12 includes a roller shaft, and the two ends of the roller shaft are respectively interference fit with the inner rings of the seat bearings 11 on the two supporting square tubes 10.
[0038] A sprocket 13 is provided at one end of each of the plurality of roller shafts, two sets of gear teeth are arranged at intervals on the sprocket 13, and a chain 14 is sleeved on two adjacent sprockets 13; the driving assembly includes a reduction motor 15, one end of one of the roller shafts is connected to the output shaft of the reduction motor 15, in this embodiment, the number of sprockets 13 is six, the number of chains 14 is five, and when the reduction motor 15 is turned on, the output shaft of the reduction motor 15 drives the outermost roller shaft and the roller 12 to rotate, and drives the adjacent rollers 12 to rotate through the two adjacent sprockets 13 and the chain 14, so that the six rollers 12 rotate synchronously.
[0039] The limiting assembly includes a fixed seat 16, a fixed plate 21 and two limiting plates 18. The fixed seat 16 is fixedly arranged on the top of one end of the sliding trolley 8 close to the push-pull mechanism. A hinge seat 17 is fixedly arranged on the top of the fixed seat 16. The lower end of the limiting plate 18 is hinged to the hinge seat 17, and an ear plate 20 is fixedly arranged on the upper end. The two ends of the fixed plate 21 are respectively connected to the ear plates 20 on the top of the two limiting plates 18, and the two ends of the fixed plate 21 are respectively bolted to the ear plates 20 on the top of the two limiting plates 18.
[0040] The two limit plates 18 are arranged opposite to each other, and an arc groove 19 is opened on the inner side of the limit plates 18. The arc grooves 19 on the two limit plates 18 constitute limit through holes. Before placing the slitting machine expansion shaft on the roller 12, the fixing plate 21 is removed from the two ear plates 20 to open the two limit plates 18. When the slitting machine expansion shaft is placed on the roller 12, the head of the slitting machine expansion shaft is located between the two limit plates 18, and then the two limit plates 18 are rotated and fixed by the fixing plate 21, so as to limit the slitting machine expansion shaft.
[0041] A plurality of guide sleeves 23 are arranged on the cylinder frame 22, and a plurality of guide rods 25 corresponding to the guide sleeves 23 are arranged at the bottom of the support plate 26. The guide rods 25 are slidably sleeved in the guide sleeves 23. In this embodiment, the number of guide sleeves 23 and guide rods 25 are both four. The cooperation between the guide sleeves 23 and the guide rods 25 guides the lifting and lowering movement of the support plate 26.
[0042] A limiting seat 27 is fixedly provided at one end of the support plate 26 away from the sliding trolley 8, and the limiting seat 27 includes a limiting base plate connected to the support plate 26. A baffle is installed on the top of the limiting base plate 16. The limiting seat 27 limits the steel sleeve placed on the support plate 26 to prevent the steel sleeve from falling off the support plate 26 during the process of installing the steel sleeve on the slitting machine shaft.
[0043] The working principle of the utility model is as follows: when the steel sleeve is installed in the expansion shaft of the slitting machine, the steel sleeve is first placed on the top of the supporting plate 26, and the expansion shaft is adjusted to the minimum state and placed on the roller 12, and the lifting cylinder 24 is opened, and the piston rod of the lifting cylinder 24 is extended and drives the steel sleeve on the supporting plate 26 to move upward. When the steel sleeve rises to the same height position as the expansion shaft, the axial direction of the expansion shaft coincides with the axis of the steel sleeve, and the lifting cylinder 24 is closed at this time; then the sliding trolley 8 is moved to the right end of the fixed base 1, and the right end of the expansion shaft is inserted into the steel sleeve at this time, the reduction motor 15 is turned on, and multiple rollers 12 rotate synchronously to send the expansion shaft into the steel sleeve; then the push cylinder 4 is opened, and the piston rod of the push cylinder 4 is extended, and the expansion shaft is sent to the steel sleeve centering state through the push block 5 at the end of its piston rod, and then the piston rod of the push cylinder 4 is retracted, and the expansion shaft is adjusted to a true circle state, and the expansion shaft and steel sleeve installation operation are completed.
[0044] When the slitting machine expands the shaft to unload the steel sleeve, first adjust the center height of the material roll on the supporting plate 26 to the same height as the center height of the pushing cylinder 4 through the lifting cylinder 24, then adjust the expanding shaft to the minimum state, and move the sliding trolley 8 to the end of the fixed base 1, and then use a rope to cover the head of the expanding shaft and the end of the piston rod of the pushing cylinder 4, and retract the piston rod of the pushing cylinder 4 to first pull the expanding shaft from the steel sleeve to the roller 12, and then continue to pull until the expanding shaft is completely out of the steel sleeve, and then complete the operation of expanding the shaft and unloading the steel sleeve.
[0045] The embodiments described above are only preferred embodiments of the utility model and do not limit the scope of implementation of the utility model. Therefore, all equivalent changes or modifications made according to the technical solutions described in the patent scope of the utility model should be included in the scope of the patent application of the utility model.
Claims
1. A device for loading and unloading sleeves of a slitting machine, comprising a fixed base (1), characterized in that: The top of the fixed base (1) is provided with a push-pull mechanism and a sliding trolley (8) from left to right, and a lifting mechanism is provided on the right side of the sliding trolley (8); The push-pull mechanism comprises a cylinder base (2) and a pushing cylinder (4); a mounting seat (3) is fixedly arranged on the top of the cylinder base (2); and the pushing cylinder (4) is horizontally arranged on the mounting seat (3); A roller mechanism and a limit assembly are provided on the top of the sliding trolley (8), the roller mechanism comprising a roller frame, a roller (12) and a drive assembly, a plurality of rollers (12) are arranged at intervals on the roller frame, and the drive assembly is used to drive the roller (12) to rotate; The height of the lifting mechanism is lower than the height of the sliding trolley (8), and the lifting mechanism comprises a cylinder frame (22), a lifting cylinder (24) and a support plate (26). The lifting cylinder (24) is fixedly arranged on the cylinder frame (22), and the end of the piston rod of the lifting cylinder (24) is connected to the support plate (26). The cross-section of the support plate (26) is a "V"-shaped structure.
2. A device for loading and unloading sleeves of a slitting machine according to claim 1, characterized in that: The push-pull mechanism further comprises an oil cylinder support seat (6), an upper seat (7) being fixedly arranged on the top of the oil cylinder support seat (6); and a pushing block (5) is arranged at the end of the piston rod of the pushing oil cylinder (4).
3. The device for loading and unloading sleeves of a slitting machine according to claim 1, characterized in that: A limit stopper (101) is fixedly provided on the top of one end of the fixed base (1) close to the lifting mechanism.
4. The device for loading and unloading sleeves of a slitting machine according to claim 1, characterized in that: The roller frame comprises a bottom plate (9) and a supporting square tube (10); the bottom plate (9) is fixedly arranged on the top of the sliding trolley (8); two supporting square tubes (10) are arranged at intervals on the top of the bottom plate (9); and a plurality of seat bearings (11) are arranged at intervals on the top of the supporting square tube (10).
5. The device for loading and unloading sleeves of a slitting machine according to claim 4, characterized in that: Both ends of the roller (12) are in a truncated cone-shaped structure. The roller (12) comprises a roller shaft. Both ends of the roller shaft are respectively interference fit with the inner rings of the seat bearings (11) on the two supporting square tubes (10).
6. The device for installing and removing sleeves of a slitting machine according to claim 5, characterized in that: A sprocket (13) is provided at one end of each of the plurality of roller shafts, two sets of gear teeth are arranged at intervals on the sprocket (13), and a chain (14) is sleeved on two adjacent sprockets (13); the drive assembly comprises a reduction motor (15), and one end of one of the roller shafts is connected to an output shaft of the reduction motor (15).
7. The device for loading and unloading sleeves of a slitting machine according to claim 1, characterized in that: The limiting assembly comprises a fixed seat (16), a fixed plate (21) and two limiting plates (18); the fixed seat (16) is fixedly arranged on the top of one end of the sliding trolley (8) close to the push-pull mechanism; a hinge seat (17) is fixedly arranged on the top of the fixed seat (16); the lower end of the limiting plate (18) is hinged to the hinge seat (17) and the upper end is fixedly arranged with an ear plate (20); the two ends of the fixed plate (21) are respectively connected to the ear plates (20) on the top of the two limiting plates (18).
8. The device for installing and removing sleeves of a slitting machine according to claim 7, characterized in that: The two limiting plates (18) are arranged opposite to each other, and an arc-shaped groove (19) is formed on the inner side of the limiting plate (18).
9. The device for installing and removing sleeves of a slitting machine according to claim 1, characterized in that: A plurality of guide sleeves (23) are arranged on the oil cylinder frame (22), a plurality of guide rods (25) corresponding to the guide sleeves (23) are arranged at the bottom of the support plate (26), and the guide rods (25) are slidably sleeved in the guide sleeves (23).
10. The device for installing and removing sleeves of a slitting machine according to claim 1, characterized in that: A limit seat (27) is fixedly provided at one end of the support plate (26) away from the sliding trolley (8).