Rounding equipment for bending ship steel

Abstract

The utility model relates to the technical field of rolling equipment for ship steel bending, in particular to rolling equipment for ship steel bending, which is characterized in that a polishing mechanism is started to polish conveyed steel, oxide layers, burrs, scratches and rust on the surface of an object are effectively removed, the smoothness of the surface of the object is improved, and the service life of the object is prolonged. Damage to the bending and rolling mechanism in the bending and rolling process is reduced, the dust removal mechanism is started to remove dust generated in the grinding process, pollution of the dust to the environment is reduced, the sliding mechanism is started to enable the bending and rolling mechanism to slide on the sliding mechanism, the distance of the bending and rolling mechanism is adjusted, steel is machined into the needed shape and size, rapid forming is achieved, and the machining efficiency is improved. Manual intervention is reduced, the production efficiency is improved, and the cutting mechanism is started to cut the steel into the required size, so that subsequent treatment is facilitated; comprising a fixing mechanism; the device further comprises a grinding mechanism, a dust removal mechanism, a sliding mechanism, a bending and rounding mechanism and a cutting mechanism.

Description

Technical Field

[0001] The utility model relates to the technical field of rounding equipment for bending ship steel materials, in particular to rounding equipment for bending ship steel materials. Background Art

[0002] Steel usually refers to the metal material obtained through the steelmaking process. It has good physical and chemical properties and is widely used in construction, machinery, automobiles, ships, bridges, railways, electricity, petroleum, chemicals, aerospace and other fields. In the shipbuilding process, many steels need to be bent and rounded.

[0003] Existing bending and rounding equipment, such as a manual rounding equipment for bending ship steel disclosed in the utility model patent with application number CN201721907343.1, includes a base, a chassis, a display screen, a control panel, a coupling, a motor, a protective cover, an upper roller, a support seat, an inner roller, a first gear, a transmission shaft and a toothed chain. A chassis is installed on the top of the base, a display screen is installed on one side of the chassis, a control panel is installed on one side of the display screen, a coupling is installed on the top of the chassis, a motor is installed on one side of the coupling, a protective cover is installed on the other side of the chassis, a first gear is installed on the inner wall of one side of the protective cover, a transmission shaft is installed on the bottom of the first gear, a toothed chain is installed on one side of the transmission shaft, a support seat is installed on the other side of the chassis, and an upper roller is installed on one side of the support seat. The equipment can manually realize the bending and rounding of small steels.

[0004] However, during long-term use, it was found that the bending and rounding of larger steel products was time-consuming and labor-intensive, so a new set of bending and rounding equipment was provided to improve the problems encountered. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a rounding device for bending ship steel, which can adjust the position of the pressure die to achieve rapid steel forming and improve the efficiency of steel bending and rounding.

[0006] The utility model discloses a rounding device for bending and rounding ship steel, comprising a fixing mechanism; a grinding mechanism, a dust removal mechanism, a sliding mechanism, a bending and rounding mechanism and a cutting mechanism, wherein the grinding mechanism is installed at the top of the fixing mechanism to grind the steel, the dust removal mechanism is installed at the top of the fixing mechanism to clean iron filings, the sliding mechanism is installed on the fixing mechanism to slide, the bending and rounding mechanism is installed on the fixing mechanism to bend and round the steel, and the cutting mechanism is installed at the top of the fixing mechanism to cut the steel into required sizes; the grinding mechanism is started to grind the delivered steel, effectively removes the oxide layer, burrs, scratches and rust on the surface of the object, improves the smoothness of the surface of the object, reduces the damage to the bending and rounding mechanism during the bending and rounding process, starts the dust removal mechanism to remove the dust generated during the grinding process, reduces the pollution of the dust to the environment, starts the sliding mechanism to make the bending and rounding mechanism slide on the sliding mechanism, adjusts the distance of the bending and rounding mechanism, processes the steel into required shapes and sizes, forms quickly, reduces manual intervention, and improves production efficiency, and starts the cutting mechanism to cut the steel into required sizes for subsequent processing.

[0007] Preferably, the fixing mechanism includes a workbench and a support frame, the workbench is fixedly installed on the top of the support frame, and the platform of the workbench is equipped with slots; the support frame supports the workbench to ensure the stability of the workbench.

[0008] Preferably, the grinding mechanism includes two support plates, two first motors, two hydraulic cylinders and two grinding wheels, the two support plates are installed on the top of the workbench, the two first motors are installed on the two support plates respectively, the two hydraulic cylinders are installed on the two support plates respectively, and the two grinding wheels are connected to the output ends of the two first motors respectively; according to the size of the steel, the hydraulic cylinder is started to adjust the distance between the two support plates, and the first motor is started according to the condition of the steel surface to rotate the grinding wheel to grind the steel surface, thereby effectively removing the oxide layer, burrs, scratches and rust on the surface of the object, and improving the surface smoothness of the object.

[0009] Preferably, the dust removal mechanism includes a dust removal tank, a dust removal pipe and a suction nozzle. The dust removal tank is installed on the top of the workbench. One end of the dust removal pipe is connected to the dust removal tank, and the other end is connected to the suction nozzle. Starting the dust removal tank will suck the iron filings generated by grinding into the suction nozzle through the dust removal pipe and into the dust removal tank, thereby reducing the harm of dust to people and improving environmental quality.

[0010] Preferably, the sliding mechanism includes a slide rail, a rack, a slider, a second motor, a third motor, a driving gear, a shaft and a driven gear. The slide rail is installed on a support frame, the rack is installed on the top of the slide rail, the slider is slidably installed on the slide rail, the second motor is installed on the side end of the slider, and a gear is provided on the output end of the second motor, the third motor is installed on the slider, the driving gear is installed on the output end of the third motor, the shaft is rotatably installed on the slider, and the driven gear is installed on the shaft; starting the second motor causes the gear and the rack to mesh and transmit, driving the slider to slide on the slide rail, starting the third motor causes the driving gear and the driven gear to transmit, driving the shaft to rotate, and through the cooperation of the slide rail and the slider, the bending and rounding mechanism can be accurately positioned, and the steel can be bent and rounded into a required size.

[0011] Preferably, the bending and rounding mechanism includes a fourth motor, a belt, a fixed mold and a pressure mold. The fourth motor is installed on the workbench, and the output end of the fourth motor is connected to the fixed mold. The belt is installed on the output end of the fourth motor and rotates around the fixed mold. The pressure mold is installed on the shaft. Starting the fourth motor rotates the belt to drive the fixed mold to rotate, which plays a guiding and positioning role for the steel. The pressure mold adjusts its position by moving the slider, and then bends and rounds the steel. This can achieve rapid and efficient forming of steel, reduce manual intervention, and improve production efficiency.

[0012] Preferably, the cutting mechanism includes a fifth motor, a connecting rod, a first bevel gear, a second bevel gear, a rotating shaft and a cutting knife. The fifth motor is installed on a workbench, one end of the connecting rod is connected to the output end of the fifth motor, and the other end is connected to the rotating shaft, the first bevel gear is installed on the connecting rod, the second bevel gear is installed at one end of the rotating shaft, and the cutting knife is installed at the other end of the rotating shaft; starting the fifth motor causes the connecting rod to rotate and drives the first bevel gear to perform circular motion, and through the gear transmission of the first bevel gear and the second bevel gear, drives the rotating shaft to reciprocate up and down, so that the cutting knife cuts the steel to meet the required size.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: starting the grinding mechanism to grind the conveyed steel, effectively removing the oxide layer, burrs, scratches and rust on the surface of the object, improving the smoothness of the surface of the object, reducing the damage to the bending and rounding mechanism during the bending and rounding process, starting the dust removal mechanism to remove the dust generated during the grinding process, reducing the pollution of dust to the environment, starting the sliding mechanism to make the bending and rounding mechanism slide on the sliding mechanism, adjusting the distance of the bending and rounding mechanism, processing the steel into the required shape and size, rapid forming, reducing manual intervention, and improving production efficiency, starting the cutting mechanism to cut the steel into the required size for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the axonometric structure of the fixing mechanism, grinding mechanism and cutting mechanism of the utility model;

[0016] Figure 3 This is an axonometric structural diagram of the dust removal mechanism of the utility model;

[0017] Figure 4 It is an axonometric structural diagram of the sliding mechanism and the bending and rolling mechanism of the utility model.

[0018] Markings in the accompanying drawings: 01, fixing mechanism; 11, workbench; 12, support frame; 02, grinding mechanism; 21, support plate; 22, first motor; 23, hydraulic cylinder; 24, grinding wheel; 03, dust removal mechanism; 31, dust removal tank; 32, dust removal pipe; 33, suction nozzle; 04, sliding mechanism; 41, slide rail; 42, rack; 43, slider; 44, second motor; 45, third motor; 46, driving gear; 47, shaft; 48, driven gear; 05, bending and rounding mechanism; 51, fourth motor; 52, belt; 53, fixed mold; 54, pressure mold; 06, cutting mechanism; 61, fifth motor; 62, connecting rod; 63, first bevel gear; 64, second bevel gear; 65, rotating shaft; 66, cutting knife. DETAILED DESCRIPTION

[0019] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0020] The utility model is a kind of bending and rounding equipment for ship steel, comprising a fixing mechanism 01; further comprising a grinding mechanism 02, a dust removal mechanism 03, a sliding mechanism 04, a bending and rounding mechanism 05 and a cutting mechanism 06, wherein the grinding mechanism 02 is installed at the top of the fixing mechanism 01 to grind the steel, the dust removal mechanism 03 is installed at the top of the fixing mechanism 01 to clean iron filings, the sliding mechanism 04 is installed on the fixing mechanism 01 to slide, the bending and rounding mechanism 05 is installed on the fixing mechanism 01 to bend and round the steel, and the cutting mechanism 06 is installed at the top of the fixing mechanism 01 to cut the steel into required sizes; the fixing mechanism 01 comprises a workbench 11 and a support frame 12, and the workbench 11 is fixedly installed Installed on the top of the support frame 12, the platform of the workbench 11 is equipped with slots; the grinding mechanism 02 includes two support plates 21, two first motors 22, two hydraulic cylinders 23 and two grinding wheels 24, the two support plates 21 are installed on the top of the workbench 11, the two first motors 22 are installed on the two support plates 21 respectively, the two hydraulic cylinders 23 are installed on the two support plates 21 respectively, and the two grinding wheels 24 are connected to the output ends of the two first motors 22 respectively; the dust removal mechanism 03 includes a dust removal tank 31, a dust removal pipe 32 and a suction nozzle 33, the dust removal tank 31 is installed on the top of the workbench 11, one end of the dust removal pipe 32 is connected to the dust removal tank 31, and the other end is connected to the suction nozzle 33; the sliding machine The bending and rounding mechanism 04 includes a slide rail 41, a rack 42, a slider 43, a second motor 44, a third motor 45, a driving gear 46, a shaft 47 and a driven gear 48. The slide rail 41 is installed on the support frame 12, the rack 42 is installed on the top of the slide rail 41, the slider 43 is slidably installed on the slide rail 41, the second motor 44 is installed on the side end of the slider 43, and a gear is provided on the output end of the second motor 44, the third motor 45 is installed on the slider 43, the driving gear 46 is installed on the output end of the third motor 45, the shaft 47 is rotatably installed on the slider 43, and the driven gear 48 is installed on the shaft 47; the bending and rounding mechanism 05 includes a fourth motor 51, a belt 52, a fixed mold 53 and a pressure mold 54, the fourth motor 51 is installed on the workbench 11, and the output end of the fourth motor 51 is connected to the fixed mold 53, the belt 52 is installed on the output end of the fourth motor 51, and rotates around the fixed mold 53, and the pressure mold 54 is installed on the shaft 47; the cutting mechanism 06 includes a fifth motor 61, a connecting rod 62, a first bevel gear 63, a second bevel gear 64, a rotating shaft 65 and a cutting knife 66, the fifth motor 61 is installed on the workbench 11, one end of the connecting rod 62 is connected to the output end of the fifth motor 61, and the other end is connected to the rotating shaft 65, the first bevel gear 63 is installed on the connecting rod 62, the second bevel gear 64 is installed at one end of the rotating shaft 65, and the cutting knife 66 is installed at the other end of the rotating shaft 65.

[0021] like Figures 1 to 4As shown, the utility model is a kind of rolling equipment for bending ship steel. When working, according to the size of the steel, the hydraulic cylinder 23 is started to adjust the distance between the two support plates 21, and the first motor 22 is started according to the surface condition of the steel to rotate the grinding wheel 24 to grind the surface of the steel, so as to effectively remove the oxide layer, burrs, scratches and rust on the surface of the object, improve the surface finish of the object, and reduce the damage to the bending and rounding mechanism 05 during the bending and rounding process. Then, the dust removal tank 31 is started to suck the iron filings generated by grinding into the suction nozzle 33 through the dust removal pipe 32 into the dust removal tank 31, so as to reduce the harm of dust to people and improve the environmental quality. Then, the second motor 44 is started to make the gear and the rack 42 mesh and drive, drive the slider 43 to slide on the slide rail 41, and the third motor 45 is started to make the driving gear The gear transmission of the guide rail 41 and the slider 43 drives the shaft 47 to rotate. The bending and rounding mechanism 05 can be accurately positioned through the cooperation of the slide rail 41 and the slider 43, and the steel can be bent and rounded to the required size. Then the fourth motor 51 is started to rotate the belt 52 to drive the fixed mold 53 to rotate, which plays a guiding and positioning role for the steel. The pressure mold 54 adjusts its position through the movement of the slider 43, and then the steel is bent and rounded, which can achieve fast and efficient forming of steel, reduce manual intervention, and improve production efficiency. The fifth motor 61 is started to rotate the connecting rod 62 to drive the first bevel gear 63 to do circular motion. Through the gear transmission of the first bevel gear 63 and the second bevel gear 64, the rotating shaft 65 is driven to reciprocate up and down, so that the cutting knife 66 cuts the steel to meet the required size.

[0022] The first motor 22, the second motor 44, the third motor 45, the fourth motor 51 and the fifth motor 61 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals without the need for creative work by technicians in this field.

[0023] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A rounding device for bending ship steel, comprising a fixing mechanism (01); characterized in that: The invention also comprises a grinding mechanism (02), a dust removal mechanism (03), a sliding mechanism (04), a bending and rounding mechanism (05) and a cutting mechanism (06). The grinding mechanism (02) is installed at the top of the fixing mechanism (01) to grind the steel material. The dust removal mechanism (03) is installed at the top of the fixing mechanism (01) to clean iron filings. The sliding mechanism (04) is installed on the fixing mechanism (01) to slide. The bending and rounding mechanism (05) is installed on the fixing mechanism (01) to bend and round the steel material. The cutting mechanism (06) is installed at the top of the fixing mechanism (01) to cut the steel material into required sizes.

2. The rounding device for bending ship steel as claimed in claim 1, characterized in that: The fixing mechanism (01) comprises a workbench (11) and a support frame (12). The workbench (11) is fixedly installed on the top of the support frame (12). The platform of the workbench (11) is provided with slots.

3. The rounding device for bending ship steel as claimed in claim 2, characterized in that: The grinding mechanism (02) comprises two support plates (21), two first motors (22), two hydraulic cylinders (23) and two grinding wheels (24); the two support plates (21) are both mounted on the top of the workbench (11); the two first motors (22) are respectively mounted on the two support plates (21); the two hydraulic cylinders (23) are respectively mounted on the two support plates (21); and the two grinding wheels (24) are respectively connected to the output ends of the two first motors (22).

4. The rounding device for bending ship steel as claimed in claim 2, characterized in that: The dust removal mechanism (03) comprises a dust removal tank (31), a dust removal pipe (32) and a suction nozzle (33). The dust removal tank (31) is installed on the top of the workbench (11). One end of the dust removal pipe (32) is connected to the dust removal tank (31), and the other end is connected to the suction nozzle (33).

5. The rounding device for bending ship steel as claimed in claim 2, characterized in that: The sliding mechanism (04) comprises a slide rail (41), a rack (42), a slider (43), a second motor (44), a third motor (45), a driving gear (46), a shaft (47) and a driven gear (48), wherein the slide rail (41) is mounted on a support frame (12), the rack (42) is mounted on the top of the slide rail (41), the slider (43) is slidably mounted on the slide rail (41), the second motor (44) is mounted on the side end of the slider (43), and a gear is arranged on the output end of the second motor (44), the third motor (45) is mounted on the slider (43), the driving gear (46) is mounted on the output end of the third motor (45), the shaft (47) is rotatably mounted on the slider (43), and the driven gear (48) is mounted on the shaft (47).

6. The rounding device for bending ship steel as claimed in claim 5, characterized in that: The bending and rounding mechanism (05) comprises a fourth motor (51), a belt (52), a fixed die (53) and a pressure die (54); the fourth motor (51) is mounted on a workbench (11), and the output end of the fourth motor (51) is connected to the fixed die (53); the belt (52) is mounted on the output end of the fourth motor (51) and rotates around the fixed die (53); and the pressure die (54) is mounted on a shaft (47).

7. The rounding device for bending ship steel as claimed in claim 2, characterized in that: The cutting mechanism (06) comprises a fifth motor (61), a connecting rod (62), a first bevel gear (63), a second bevel gear (64), a rotating shaft (65) and a cutting knife (66), wherein the fifth motor (61) is mounted on a workbench (11), one end of the connecting rod (62) is connected to an output end of the fifth motor (61), and the other end is connected to the rotating shaft (65), the first bevel gear (63) is mounted on the connecting rod (62), the second bevel gear (64) is mounted on one end of the rotating shaft (65), and the cutting knife (66) is mounted on the other end of the rotating shaft (65).

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