Concentrated shot blasting device for multiple products

By designing a multi-piece centralized shot blasting device driven by a power motor, the problems of low sand falling efficiency and large dust emissions of multiple products in the existing technology are solved, efficient sand falling and dust control is achieved, and workers' health and workshop environment are improved.

CN222589363UActive Publication Date: 2025-03-11JIANGXI TOUSHIN MASCH CO LTD
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Patent Information

Application Number
CN202421295712.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-11
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When existing shot blasting machines deal with multiple products, chain track lifting is not suitable for multiple pieces to fall sand at the same time. The switching speed of centralized material racks is slow, and continuous shot blasting cannot be achieved. The dust emission is large, which affects workers' health.

Method used

A multi-piece centralized shot blasting device is designed to drive the sand conduit and rotating frame to rotate through a power motor, so that the product can contact the high-speed projectiles to the greatest extent when falling sand, and improve the sand falling efficiency. At the same time, two shot blasting racks are used to switch back and forth, control the oil cylinder to control the sealing door closing, and the dust exhaust pipe to control the negative pressure to prevent dust from floating out.

Benefits of technology

It has achieved efficient sand loss for multiple products, improved shot blasting efficiency, reduced dust emissions, and improved workshop environment and workers' health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a centralized shot blasting device for multiple products, which comprises a shot blasting mechanism, a shot blasting displacement frame and a track, the shot blasting mechanism is arranged in the middle of the track, and the shot blasting displacement frame is connected onto the track in a rolling manner and is matched with the shot blasting mechanism; the shot blasting displacement frame comprises shot blasting frames and connecting rods, and the two shot blasting frames are connected through a plurality of connecting rods; the shot blasting frame comprises track wheels, an annular track, universal track wheels, a rotating frame, a bottom plate, a sand collecting hopper, a sand guiding pipe, a transmission ring, a power motor, a power wheel, an outer frame and a transmission belt, the multiple track wheels are connected to the bottom plate and are in rolling connection with the track, the outer frame is welded to the bottom plate, and the two ends of the outer frame are fixedly connected with outer sealing door plates; the centralized shot blasting device for the multiple products is simple in structure, convenient and practical, the sand guide pipe and the rotating frame are driven by the power motor to rotate, so that the products are in contact with high-speed shots to the greatest extent during sand falling, and the purpose of improving the sand falling efficiency is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of centralized shot blasting, and in particular relates to a centralized shot blasting device for multiple products. Background Art

[0002] Shot blasting machine is a mechanical device that uses high-speed projectiles thrown by the shot blaster to clean or strengthen the surface of the workpiece. The shot blasting machine can simultaneously remove sand, core and clean the castings. It can also be used for surface treatment of forgings, aluminum-magnesium alloy parts, sheet metal welded parts, etc. In some areas, it is also called sandblasting machine or sandblasting machine.

[0003] The existing shot blasting machine adopts chain track hoisting to the shot blasting machine for sand dropping treatment, or adopts material rack to put into the shot blasting machine for sand dropping treatment. These two methods have their own advantages and disadvantages. Chain track hoisting and sand dropping are not suitable for multiple pieces to drop sand at the same time. The main reason is that only shot blasting can be carried out on both sides through movement, and the small rotation angle leads to more dead angles, which is suitable for single-room polishing treatment; while the material rack is put into the shot blasting machine, this kind of material discharge switching speed is slow, and continuous shot blasting cannot be achieved. In addition, the shot blasting machine is designed to be sealed, and there is a lot of dust after opening. Workers will feel uncomfortable when pushing the material rack into it. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a centralized shot blasting device for multiple products, which has a simple structure, is convenient and practical, and drives the sand guide pipe and the rotating frame to rotate through a power motor, so that the products can contact with the high-speed projectiles to the greatest extent when the sand falls, thereby achieving the purpose of improving the sand falling efficiency.

[0005] A device for concentrated shot blasting of multiple products, comprising a shot blasting mechanism, a shot blasting displacement frame and a track, wherein the shot blasting mechanism is arranged in the middle of the track, and the shot blasting displacement frame is rollingly connected to the track and cooperates with the shot blasting mechanism; the shot blasting displacement frame comprises a shot blasting frame and a connecting rod, and two shot blasting frames are connected by a plurality of connecting rods; the shot blasting frame comprises a track wheel, a ring track, a universal track wheel, a rotating frame, a bottom plate, a sand collecting bucket, a sand guide pipe, a transmission ring, a power motor, a power wheel, an outer frame and a transmission belt, and a plurality of the track wheels are connected to the bottom plate The outer frame is welded on the bottom plate and both ends are fixedly connected with outer sealing door panels. The annular track is connected to the bottom plate. Several Vientiane track wheels are connected to the rotating frame and are rollingly connected to the annular track. The sand collecting bucket is welded on the lower end of the rotating frame close to the bottom plate. The sand guide pipe is connected to the lower end of the rotating frame and is connected to the sand collecting bucket. One end of the sand guide pipe passes through the bottom plate and is connected to the transmission ring. The power motor is installed on the bottom plate and the power rod is connected to the power wheel. The power wheel and the transmission ring are connected through a transmission belt.

[0006] Preferably, the shot blasting mechanism includes a shot blasting box and a shot blasting machine, both ends of the shot blasting box are provided with inlet and outlet ports, the left and right sides and the top of the inlet and outlet are hinged with sealing doors, a plurality of control cylinders are hinged on the sealing doors, one end of the control cylinder is hinged on the shot blasting box, a plurality of shot blasting ports are provided on one side of the shot blasting box, and a plurality of shot blasting machines are connected to the shot blasting box and connected to the corresponding shot blasting ports.

[0007] Preferably, a dust exhaust pipe is connected to the top of the shot blasting box.

[0008] Preferably, an ash discharge trough is provided below the shot blasting mechanism, and a belt conveyor is provided in the ash discharge trough.

[0009] Preferably, an observation window is provided on the outer sealing door panel.

[0010] Preferably, track scrapers are provided on both sides of the track wheel and the Vientiane track wheel, and the track scrapers are respectively connected to the bottom plate and the rotating frame.

[0011] Beneficial effects:

[0012] (1) The utility model is a device for concentrated shot blasting of multiple products, which has a simple structure, is convenient and practical. The power motor drives the sand guide pipe and the rotating frame to rotate, so that the products are in contact with the high-speed projectiles to the greatest extent when the sand falls, thereby achieving the purpose of improving the sand falling efficiency.

[0013] (2) The utility model is a centralized shot blasting device for multiple products. By setting two shot blasting racks, it can be switched back and forth to work. At the same time, the sealing door is controlled by the oil cylinder to close, so that the shot blasting box is sealed to prevent high-speed projectiles from flying out. At the same time, the dust exhaust pipe controls the formation of negative pressure in the shot blasting box, so that dust will not float out and the workshop environment is protected. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of a centralized shot blasting device;

[0015] Figure 2 It is a structural schematic diagram of the shot blasting displacement frame;

[0016] Figure 3 It is the structural schematic diagram of the shot blasting rack;

[0017] Figure 4 It is a structural diagram of the shot blasting mechanism;

[0018] 1-shot blasting mechanism, 11-shot blasting box, 12-shot blasting port, 13-sealed door, 14-control cylinder, 15-inlet and outlet, 16-shot blasting machine, 2-shot blasting displacement frame, 21-shot blasting frame, 22-track wheel, 23-annular track, 24-Vientiane track wheel, 25-rotating frame, 26-bottom plate, 27-sand collecting bucket, 28-sand guide pipe, 29-transmission ring, 210-power motor, 211-power wheel, 212-outer frame, 213-outer sealed door panel, 3-track. DETAILED DESCRIPTION

[0019] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.

[0020] Example 1

[0021] like Figures 1 to 4As shown; a device for concentrated shot blasting of multiple products, including a shot blasting mechanism 1, a shot blasting displacement frame 2 and a track 3, wherein the shot blasting mechanism 1 is arranged in the middle of the track 3, and the shot blasting displacement frame 2 is rollingly connected to the track 3 and cooperates with the shot blasting mechanism 1; the shot blasting displacement frame 2 includes a shot blasting frame 21 and a connecting rod, and the two shot blasting frames 21 are connected by a plurality of connecting rods; the shot blasting frame 21 includes a track wheel 22, a ring track 23, a universal track wheel 24, a rotating frame 25, a bottom plate 26, a sand collecting bucket 27, a sand guide pipe 28, a transmission ring 29, a power The motor 210, the power wheel 211, the outer frame 212 and the transmission belt, several of the track wheels 22 are connected to the bottom plate 26 and are rollingly connected to the track 3, the outer frame 212 is welded to the bottom plate 26 and both ends are fixedly connected to the outer sealing door panels 213, the annular track 23 is connected to the bottom plate 26, several of the Vientiane track wheels 24 are connected to the rotating frame 25 and are rollingly connected to the annular track 23, the sand collecting bucket 27 is welded to the lower end of the rotating frame 25 near the bottom plate 26, and the sand guide pipe 28 is connected to the lower end of the rotating frame 25 and is connected to the bottom plate 26. The sand collecting hopper 27 is connected, one end of the sand guide pipe 28 passes through the bottom plate 26 and is connected to the transmission ring 29, the power motor 210 is installed on the bottom plate 26 and the power rod is connected to the power wheel 211, and the power wheel 211 is connected to the transmission ring 29 through a transmission belt transmission; the shot blasting mechanism 1 includes a shot blasting box 11 and a shot blasting machine 16, both ends of the shot blasting box 11 are provided with an inlet and outlet 15, the left and right sides and the top of the inlet and outlet 15 are hinged with a sealing door 13, and the sealing door 13 is hinged with a plurality of control cylinders 14, and the control oil cylinders 14 are hinged on the sealing door 13. One end of the cylinder 14 is hinged on the shot blasting box 11, and a plurality of shot blasting ports 12 are opened on one side of the shot blasting box 11. A plurality of shot blasting machines 16 are connected to the shot blasting box 11 and are connected to the corresponding shot blasting ports 12; a dust exhaust pipe is connected to the top of the shot blasting box 11; an ash discharge trough is arranged below the shot blasting mechanism 1, and a belt conveyor is arranged inside the ash discharge; an observation window is arranged on the outer sealing door panel 213; track scrapers are arranged on both sides of the track wheel 22 and the Vientiane track wheel 24, and the track scrapers are respectively connected to the bottom plate 26 and the rotating frame 25.

[0022] The products that need to be sanded are placed on the rotating rack 25 in advance, and then the shot blasting rack 21 with the products placed thereon is pushed into the shot blasting box 11, and the other shot blasting rack 21 is moved out of the shot blasting box 11 by the thrust. At this time, there will be no dust flying out on the side of the shot blasting rack 21 that has just been pushed into the shot blasting box 11, because the shot blasting box 11 is in a negative pressure state, while the shot blasting rack 21 on the other side that has just finished working will have dust, which is mainly dust that has not been discharged in time and is floating in the shot blasting rack 21, and people cannot stand on that side; after the shot blasting rack 21 moves to the specified position, the control cylinder 14 is turned on to close the sealing door 13 to seal the gap between the outer sealing door plate 213 and the inlet and outlet 15 to prevent the projectiles from flying out; when the shot blasting rack 21 is working, the power motor 210 is turned on, and the power The motor 210 drives the power wheel 211 to rotate, and then the power wheel 211 rotates through the transmission belt electric transmission ring 29 and the sand guide tube 28. The sand guide tube 28 drives the rotating frame 25 connected thereto to rotate, and the rotating frame 25 rolls on the circular track 23 through the universal track wheel 24; at the same time, the shot blasting machine 16 is turned on to guide the projectiles out at high speed to hit the product; the dust on the track 3 and the circular track 23 is scraped off by the track scraper to avoid affecting the rotation and movement of the rotating frame 25 and the shot blasting frame 21; the sand falling of the product is temporarily observed through the observation window; the dust in the shot blasting box 11 is discharged through the dust exhaust pipe, which is opened when the working block is completed to reduce power consumption; the casting sand and projectiles dropped by the product are transported out through the belt conveyor for screening.

[0023] The specific embodiments of the present invention are described in detail above, but they are only examples, and the present invention is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modification and substitution of the present invention is also within the scope of the present invention. Therefore, the equivalent transformation and modification made without departing from the spirit and scope of the present invention are all within the scope of the present invention.

Claims

1. A device for concentrated shot blasting of multiple products, characterized in that: The invention comprises a shot blasting mechanism (1), a shot blasting displacement frame (2) and a track (3), wherein the shot blasting mechanism (1) is arranged in the middle of the track (3), and the shot blasting displacement frame (2) is rollingly connected to the track (3) and cooperates with the shot blasting mechanism (1); the shot blasting displacement frame (2) comprises a shot blasting frame (21) and a connecting rod, and two shot blasting frames (21) are connected by a plurality of connecting rods; the shot blasting frame (21) comprises a track wheel (22), an annular track (23), a universal track wheel (24), a rotating frame (25), a bottom plate (26), a sand collecting bucket (27), a sand guide pipe (28), a transmission ring (29), a power motor (210), a power wheel (211), an outer frame (212) and a transmission belt, and a plurality of the track wheels (22) are connected to the bottom plate (26) and rollingly connected to the track (3). The outer frame (212) is welded to the bottom plate (26) and both ends are fixedly connected with outer sealing door panels (213). The annular track (23) is connected to the bottom plate (26). A plurality of universal track wheels (24) are connected to the rotating frame (25) and are rollingly connected to the annular track (23). The sand collecting bucket (27) is welded to the lower end of the rotating frame (25) near the bottom plate (26). The sand guide pipe (28) is connected to the lower end of the rotating frame (25) and communicates with the sand collecting bucket (27). One end of the sand guide pipe (28) passes through the bottom plate (26) and is connected to the transmission ring (29). The power motor (210) is installed on the bottom plate (26) and the power rod is connected to the power wheel (211). The power wheel (211) and the transmission ring (29) are connected by a transmission belt.

2. A device for concentrated shot blasting of multiple products as claimed in claim 1, characterized in that: The shot blasting mechanism (1) comprises a shot blasting box (11) and a shot blasting machine (16). Both ends of the shot blasting box (11) are provided with inlet and outlet ports (15). The left and right sides and the top of the inlet and outlet ports (15) are hingedly connected with sealing doors (13). The sealing doors (13) are hingedly connected with a plurality of control cylinders (14). One end of the control cylinder (14) is hingedly connected to the shot blasting box (11). A side surface of the shot blasting box (11) is provided with a plurality of shot blasting ports (12). A plurality of shot blasting machines (16) are connected to the shot blasting box (11) and are connected to the corresponding shot blasting ports (12).

3. A device for concentrated shot blasting of multiple products as claimed in claim 2, characterized in that: The top of the shot blasting box (11) is connected with a dust exhaust pipe.

4. A device for concentrated shot blasting of multiple products as claimed in claim 1 or 2, characterized in that: An ash discharge trough is provided below the shot blasting mechanism (1), and a belt conveyor is provided in the ash discharge trough.

5. A concentrated shot blasting device for multiple products as claimed in claim 4, characterized in that: The outer sealing door plate (213) is provided with an observation window.

6. A device for concentrated shot blasting of multiple products as claimed in claim 5, characterized in that: Track scrapers are provided on both sides of the track wheel (22) and the universal track wheel (24), and the track scrapers are respectively connected to the bottom plate (26) and the rotating frame (25).